Automatic screw butt welding machine
By introducing a cooling fan and a servo motor into the automatic screw welding machine, timely cooling after welding is achieved, solving the problem of overheating at the welding point and ensuring welding quality.
Patent Information
- Application Number
- CN202422905956.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Traditional automatic screw welding machines cause overheating of the welding area due to the high temperature generated by the heat source during the welding process, resulting in defects such as residual stress, deformation and cracks in the welded joint.
An automatic screw welding machine was designed, equipped with a cooling fan and a servo motor. It immediately cools down the welded part by air cooling to control the temperature of the welded part and prevent overheating.
Effectively control the temperature of the welding area to prevent welding quality problems and ensure welding quality.
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Figure CN223557597U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to butt welding machine technical field, specifically, relates to a screw automatic butt welding machine. BACKGROUND
[0002] The screw automatic butt welding machine is a kind of equipment specially used for screw automatic welding, it can efficiently, accurately complete the welding work of screw, and is widely used in various industrial fields.
[0003] The traditional screw automatic butt welding machine has the following deficiencies: in the welding process of the traditional screw automatic butt welding machine, heat source such as electric arc or laser can generate extremely high heat, so that the welding part is rapidly heated, and residual stress can be generated in the welded joint due to the change of temperature and the thermal expansion and contraction of material during the welding process. These residual stresses can cause cracking, deformation and other problems of the welded joint. If the welding part is not cooled, the welding part can be deformed, cracked and other defects due to overheating, so it needs to be improved. UTILITY MODEL CONTENTS
[0004] The utility model provides a screw automatic butt welding machine, solve the welding part overheating problem in relevant technologies.
[0005] The technical scheme of the utility model is as follows: a screw automatic butt welding machine, comprising a base, the upper side of the base is provided with a through slot, the upper side of the base is fixedly installed with a side plate, the upper side of the side plate is fixedly installed with a top cover, the rear side of the top cover is fixedly installed with a cooling fan, the inside of the base is provided with a horizontal groove, the inside of the horizontal groove is rotatably installed with a disc, the upper side of the disc is fixedly installed with a circular block, the upper side of the disc is movably installed with a rectangular plate, the surface of the rectangular plate is provided with a rectangular hole, the circular block is movably connected in the inside of the rectangular hole, the both ends of the upper side of the rectangular plate are fixedly installed with a connecting plate extending to the upper side of the through slot, the upper side of the connecting plate is fixedly installed with a horizontal plate, and the surface of the horizontal plate is provided with a placing groove.
[0006] As a preferred technical scheme of the utility model, the bottom of the horizontal plate is fixedly installed with a connecting block, the front end of the upper side of the connecting block is rotatably installed with a gear one, the upper side of the gear one is rotatably installed with a gear two, the inside of the placing groove is movably installed with a sliding block, the upper side of the sliding block is fixedly installed with a rack, the rack is engaged with the gear two, the front end of the sliding block is movably installed with a connecting rod, and the front end of the connecting rod is fixedly installed with a fixed block located in the inside of the placing groove.
[0007] As a preferred technical scheme of the utility model, the upper side of the top cover is fixedly installed with a cylinder, and the output end of the cylinder extends to the lower side of the top cover and is fixedly installed with a welding head.
[0008] As a preferred technical scheme of the utility model, the inside of the base is fixedly installed with a servo motor, the upper side of the servo motor is fixedly installed with a rotating shaft, and the rotating shaft is fixedly connected below the disc.
[0009] As a preferred technical scheme of the utility model, the two sides of the horizontal groove are provided with limiting grooves, and the two ends of the rectangular plate are fixedly installed below with limiting rods in the limiting grooves.
[0010] As a preferred technical scheme of the utility model, the two sides of the side plate are provided with long grooves, and the long grooves correspond to the racks.
[0011] As a preferred technical scheme of the utility model, the inside of the sliding block is provided with a circular groove, the inside of the circular groove is movably installed with a movable block, and the rear end of the connecting rod extends to the inside of the circular groove and is fixedly connected to the outside of the movable block.
[0012] As a preferred technical scheme of the utility model, the inside of the side plate is uniformly fixedly installed with tooth blocks, and the tooth blocks are engaged with the gear one.
[0013] As a preferred technical scheme of the utility model, the welding head corresponds to the center of the disc, and the cooling fan corresponds to the rear end of the disc.
[0014] As a preferred technical scheme of the utility model, the bottom of the circular groove is elastically installed with a reset spring, and the reset spring is located in the inside of the movable block.
[0015] The working principle and beneficial effects of the utility model are as follows:
[0016] In the utility model, the screw is placed in the placing groove, then the servo motor is started, the rectangular plate drives the connecting plate to move back and forth in the through groove, when the through groove drives the horizontal plate to move below the welding head, the welding head moves downward to butt weld the screw, when the horizontal plate moves below the cooling fan, the screw after butt welding is cooled by the cooling fan, compared with the traditional screw automatic butt welding machine, the screw automatic butt welding machine can cool the screw after butt welding in time, so that the temperature of the welding part is effectively controlled to prevent overheating, thereby ensuring the welding quality. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further explained in detail in combination with the drawings and specific embodiments.
[0018] Figure 1 It is the structure schematic view of the utility model;
[0019] Figure 2 It is the horizontal cross section schematic view of the utility model;
[0020] Figure 3It is a partial section schematic view of the utility model;
[0021] Figure 4 It is a partial section schematic view of the utility model; Figure 3 It is a partial enlarged structure schematic view of A in the middle;
[0022] Figure 5 It is a partial section schematic view of the utility model; Figure 3 It is a partial enlarged structure schematic view of B in the middle;
[0023] Figure 6 It is a horizontal plate schematic view of the utility model;
[0024] Figure 7 It is a vertical section schematic view of the utility model.
[0025] In the drawing: 1, base; 2, side plate; 3, top cover; 4, horizontal groove; 5, disc; 6, round block; 7, rectangular plate; 8, rectangular hole; 9, through groove; 10, connecting plate; 11, horizontal plate; 12, placing groove; 13, sliding block; 14, rack; 15, connecting block; 16, gear one; 17, gear two; 18, tooth block; 19, long groove; 20, round groove; 21, movable block; 22, connecting rod; 23, fixed block; 24, air cylinder; 25, welding head; 26, cooling fan; 27, servo motor; 28, rotating shaft; 29, limiting groove; 30, limiting rod; 31, return spring. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be apparently and completely described below in conjunction with the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are involved in the protection scope of the utility model.
[0027] As Figures 1 to 7 Indicated, the utility model provides a kind of screw automatic butt welding machine, including base 1, the upper side of base 1 is equipped with through groove 9, the upper side of base 1 is fixedly installed with side plate 2, the upper side of side plate 2 is fixedly installed with top cover 3, the rear side of top cover 3 is fixedly installed with cooling fan 26, the inside of base 1 is equipped with horizontal groove 4, horizontal groove 4 is rotatably installed with disc 5 in the inside, the upper side of disc 5 is fixedly installed with round block 6, the upper side of disc 5 is movably installed with rectangular plate 7, rectangular hole 8 is equipped on the surface of rectangular plate 7, round block 6 is movably connected in the inside of rectangular hole 8, the upper side of both ends of rectangular plate 7 is fixedly installed with the connecting plate 10 extending to the upper side of through groove 9, the upper side of connecting plate 10 is fixedly installed with horizontal plate 11, placing groove 12 is equipped on the surface of horizontal plate 11.
[0028] In this embodiment, the screw is placed inside the placement slot 12, and then the servo motor 27 is started, causing the servo motor 27 to drive the rotating shaft 28 to rotate. The rotating shaft 28 drives the disc 5 to rotate, and the disc 5 drives the circular block 6 to make a circular motion, thereby driving the rectangular plate 7 to move back and forth inside the horizontal slot 4, so that the rectangular plate 7 drives the connecting plate 10 to move back and forth inside the through slot 9. When the through slot 9 drives the horizontal plate 11 to move below the welding head 25, the cylinder 24 drives the welding head 25 to move downward to weld the screw. After the welding is completed, the servo motor 27 continues to drive the rotating shaft 28 to rotate, and then moves the horizontal plate 11 to move below the cooling fan 26. The cooling fan 26 then cools the welded screw by air cooling.
[0029] By placing the screw inside the placement slot 12 and then starting the servo motor 27, the rectangular plate 7 drives the connecting plate 10 to move back and forth inside the through slot 9. When the through slot 9 drives the horizontal plate 11 to move below the welding head 25, the welding head 25 moves downward to weld the screw. After the horizontal plate 11 moves below the cooling fan 26, the cooling fan 26 cools the welded screw. Compared with traditional automatic screw welding machines, this automatic screw welding machine effectively controls the temperature of the welding part by cooling it down in time after welding, preventing overheating and ensuring welding quality.
[0030] like Figures 1 to 7 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that a connecting block 15 is fixedly installed at the bottom of the horizontal plate 11, a gear 16 is rotatably installed above the front end of the connecting block 15, a gear 17 is rotatably installed above the gear 16, a slider 13 is movably installed inside the placement groove 12, a rack 14 is fixedly installed above the slider 13, the rack 14 meshes with the gear 17, a connecting rod 22 is movably installed at the front end of the slider 13, and a fixing block 23 located inside the placement groove 12 is fixedly installed at the front end of the connecting rod 22.
[0031] In this embodiment, when the horizontal plate 11 moves inward, the toothed block 18 drives the gear 16 to rotate, which in turn drives the gear 17 to rotate. The gear 17 drives the rack 14 to move inward, which in turn drives the slider 13 to move inward. The slider 13 then drives the fixed block 23 to move inward to press the screw, causing the movable block 21 to retract into the interior of the circular groove 20 to press the return spring 31. This causes the return spring 31 to deform, thereby positioning and fixing the screw.
[0032] like Figure 1 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that a cylinder 24 is fixedly installed on the top of the top cover 3, and the output end of the cylinder 24 extends to the bottom of the top cover 3 and a welding head 25 is fixedly installed thereon.
[0033] When the through slot 9 drives the horizontal plate 11 to move to the lower side of the welding head 25, the cylinder 24 drives the welding head 25 to move downward to butt weld the screw.
[0034] As shown in Figure 7 the same as the same concept of the above embodiment 1, the embodiment also proposes that the inside of the base 1 is fixedly installed with a servo motor 27, the upper side of the servo motor 27 is fixedly installed with a rotating shaft 28, and the rotating shaft 28 is fixedly connected to the lower side of the disc 5.
[0035] In this embodiment, the servo motor 27 is started to drive the rotating shaft 28 to rotate, the rotating shaft 28 drives the disc 5 to rotate, and the disc 5 drives the circular block 6 to move in a circular motion, thereby driving the rectangular plate 7 to move back and forth in the inside of the horizontal slot 4.
[0036] As shown in Figure 4 the same as the same concept of the above embodiment 1, the embodiment also proposes that the two sides of the horizontal slot 4 are provided with limiting grooves 29, and the lower side of the two ends of the rectangular plate 7 is fixedly installed with limiting rods 30 located in the limiting grooves 29.
[0037] In this embodiment, the back and forth movement of the rectangular plate 7 drives the limiting rods 30 to move back and forth in the inside of the limiting grooves 29, thereby limiting the rectangular plate 7.
[0038] As shown in Figures 1 to 3 the same as the same concept of the above embodiment 1, the embodiment also proposes that the two sides of the side plate 2 are provided with long grooves 19, and the long grooves 19 correspond to the rack 14.
[0039] In this embodiment, the horizontal plate 11 drives the rack 14 to move inward, so that the rack 14 moves inward in the inside of the long groove 19, thereby assisting the positioning of the long groove 19.
[0040] As shown in Figure 5 the same as the same concept of the above embodiment 1, the embodiment also proposes that the inside of the sliding block 13 is provided with a circular groove 20, the inside of the circular groove 20 is movably installed with a movable block 21, and the rear end of the connecting rod 22 extends to the inside of the circular groove 20 and is fixedly connected to the outside of the movable block 21.
[0041] In this embodiment, the fixed block 23 receives the extrusion force to drive the connecting rod 22 to move inward, so that the movable block 21 moves inward in the inside of the circular groove 20.
[0042] As shown in Figures 1 to 3 the same as the same concept of the above embodiment 1, the embodiment also proposes that the inside of the side plate 2 is uniformly fixedly installed with a tooth block 18, and the tooth block 18 is engaged with the gear 16.
[0043] In this embodiment, the tooth block 18 drives the gear 16 to rotate, which in turn drives the gear 17 to rotate. The gear 17 then drives the rack 14 to move inward, and the rack 14 drives the slider 13 to move inward.
[0044] like Figures 1 to 7 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that the welding head 25 corresponds to the center of the disk 5, and the cooling fan 26 corresponds to the rear end of the disk 5.
[0045] In this embodiment, after the disc 5 rotates and moves the block 6 to the center horizontal plane, the screw is welded. When the disc 5 rotates and moves the block 6 to the rear end, the screw is cooled.
[0046] like Figure 5 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that a reset spring 31 is elastically installed at the bottom of the circular groove 20, and the reset spring 31 is located inside the movable block 21.
[0047] In this embodiment, the slider 13 drives the fixed block 23 to move inward to squeeze the screw, causing the movable block 21 to contract into the inside of the circular groove 20 to squeeze the return spring 31, causing the return spring 31 to deform, thereby positioning and fixing the screw.
[0048] Working principle and usage process of this utility model:
[0049] The screw is placed inside the placement slot 12, and then the servo motor 27 is started, causing the servo motor 27 to drive the rotating shaft 28 to rotate. The rotating shaft 28 drives the disc 5 to rotate, and the disc 5 drives the circular block 6 to make a circular motion, thereby driving the rectangular plate 7 to move back and forth inside the horizontal slot 4, so that the rectangular plate 7 drives the connecting plate 10 to move back and forth inside the through slot 9. When the through slot 9 drives the horizontal plate 11 to move below the welding head 25, the cylinder 24 drives the welding head 25 to move downward to weld the screw. After the welding is completed, the servo motor 27 continues to drive the rotating shaft 28 to rotate, and then moves the horizontal plate 11 to move below the cooling fan 26. The cooling fan 26 then cools the welded screw.
[0050] When the horizontal plate 11 moves inward, the toothed block 18 drives the gear 16 to rotate, which in turn drives the gear 17 to rotate. The gear 17 drives the rack 14 to move inward, which in turn drives the slider 13 to move inward. This causes the slider 13 to drive the fixed block 23 to move inward and compress the screw. This causes the movable block 21 to retract into the inside of the circular groove 20 and compress the return spring 31, causing the return spring 31 to deform, thereby positioning and fixing the screw.
[0051] It is to be noted that, in the present text, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0052] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the present application, which is defined by the appended claims and their equivalents.
[0053] The above only is the preferred embodiment of the present application, and does not limit the present application, any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A screw automatic butt welder comprising a base (1), characterized in that: The upper two sides of the base (1) are provided with through grooves (9), the upper side of the base (1) is fixedly installed with a side plate (2), the upper side of the side plate (2) is fixedly installed with a top cover (3), the rear side of the top cover (3) is fixedly installed with a cooling fan (26), the inside of the base (1) is provided with a horizontal groove (4), the inside of the horizontal groove (4) is rotatably installed with a disc (5), the upper side of the disc (5) is fixedly installed with a circular block (6), the upper side of the disc (5) is movably installed with a rectangular plate (7), the surface of the rectangular plate (7) is provided with a rectangular hole (8), the circular block (6) is movably connected in the inside of the rectangular hole (8), the two ends of the upper side of the rectangular plate (7) are fixedly installed with connecting plates (10) extending to the upper side of the through groove (9), the upper side of the connecting plate (10) is fixedly installed with a horizontal plate (11), the surface of the horizontal plate (11) is provided with a placing groove (12).
2. A screw automatic butt welder according to claim 1, characterized in that: The bottom of the horizontal plate (11) is fixedly installed with a connecting block (15), the front end of the upper side of the connecting block (15) is rotatably installed with a gear one (16), the upper side of the gear one (16) is rotatably installed with a gear two (17), the inside of the placing groove (12) is movably installed with a sliding block (13), the upper side of the sliding block (13) is fixedly installed with a rack (14), the rack (14) is engaged with the gear two (17), the front end of the sliding block (13) is movably installed with a connecting rod (22), the front end of the connecting rod (22) is fixedly installed with a fixed block (23) located in the inside of the placing groove (12).
3. An automatic screw welder as defined in claim 1, wherein: The upper side of the top cover (3) is fixedly installed with an air cylinder (24), the output end of the air cylinder (24) extends to the lower side of the top cover (3) and is fixedly installed with a welding head (25).
4. An automatic screw welder as defined in claim 1, wherein: The inside of the base (1) is fixedly installed with a servo motor (27), the upper side of the servo motor (27) is fixedly installed with a rotating shaft (28), the rotating shaft (28) is fixedly connected to the lower side of the disc (5).
5. An automatic screw welder as defined in claim 1, wherein: The two sides of the horizontal groove (4) are provided with limiting grooves (29), the two ends of the lower side of the rectangular plate (7) are fixedly installed with limiting rods (30) located in the inside of the limiting grooves (29).
6. An automatic screw welder as defined in claim 2, wherein: The two sides of the side plate (2) are provided with long grooves (19), the long grooves (19) correspond to the rack (14).
7. An automatic screw welder as defined in claim 2, wherein: The inside of the sliding block (13) is provided with a circular groove (20), the inside of the circular groove (20) is movably installed with a movable block (21), the rear end of the connecting rod (22) extends to the inside of the circular groove (20) and is fixedly connected to the outer side of the movable block (21).
8. An automatic screw welder as defined in claim 2, wherein: The inner sides of the side plate (2) are uniformly fixedly installed with tooth blocks (18), the tooth blocks (18) are engaged with the gear one (16).
9. An automatic screw welder as defined in claim 3, wherein: The welding head (25) corresponds to the center of the disc (5), the cooling fan (26) corresponds to the rear end of the disc (5).
10. An automatic screw welder as defined in claim 7, wherein: The bottom of the circular groove (20) is elastically installed with a return spring (31), the return spring (31) is located in the inside of the movable block (21).