Tool for assembly welding forming
By designing a component welding fixture that includes a working base, support frame, docking push rod, and protective shell, the problems of inaccurate docking, light pollution, and dust removal in component welding were solved, achieving precise positioning and a safe and efficient welding process.
Patent Information
- Application Number
- CN202423140482.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing tooling for welding components cannot accurately align, prevent light pollution from welding, or quickly remove welding fumes.
A tooling was designed that includes a working base, a support frame, a docking push rod, an upper component fixing seat, a rotary motor, a reduction gearbox, a lower component fixing seat, and a protective shell. The components are fixed by magnetic grooves, and the air extraction and exhaust pipe system of the protective shell is used to prevent light pollution and remove dust.
It achieves precise positioning and fixation of components, prevents light pollution, cools down and quickly removes dust, and improves the safety and efficiency of welding.
Smart Images

Figure CN223557646U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of assembly welding, especially relates to a tool for assembly welding forming. BACKGROUND
[0002] The continuous progress and optimization of the background technology of the tool for assembly welding forming have promoted the modernization and intelligent development of the welding process. By adopting advanced tool design and technical means, the problems existing in traditional welding processes can be effectively solved, the production efficiency is improved, the welding quality is guaranteed, and the safety and operation convenience of the operating personnel are improved, which injects new vitality and power into the development of modern manufacturing industry.
[0003] Tool plays a crucial role in modern manufacturing industry. It is not only a simple auxiliary tool, but also a key component in the production process. Specifically, the design and application of tool can improve production efficiency, ensure product quality, reduce production cost, and adapt to diversified and personalized production needs. However, the existing tool for assembly welding forming still has the problems of being unable to accurately butt joint the tool needed for welding, being unable to prevent light pollution caused by welding, and being unable to quickly remove the smoke generated by welding.
[0004] Therefore, it is necessary to invent a tool for assembly welding forming. UTILITY MODEL CONTENT
[0005] In order to solve the above technical problems, the utility model provides a tool for assembly welding forming to solve the problems that the existing tool for assembly welding forming still has the problems of being unable to accurately butt joint the tool needed for welding, being unable to prevent light pollution caused by welding, and being unable to quickly remove the smoke generated by welding. A tool for assembly welding forming, comprising a work base, a support frame, a butt joint push rod, an upper end assembly fixing seat, a rotary motor, a speed reducer gearbox, a lower end assembly fixing seat and a protective shell, wherein: the butt joint push rod is fixedly installed on the surface of the work base through the support frame, and the upper end assembly fixing seat is fixedly installed at the bottom of the butt joint push rod, and the speed reducer gearbox is installed on the surface of the work base through the rotary motor; the lower end assembly fixing seat is rotatably installed above the speed reducer gearbox through a shaft body, and the protective shell is fixedly installed on both sides of the support frame.
[0006] The upper end assembly fixing seat comprises a rotary seat, an installation base, a replacement seat and an assembly fixing block, and the rotary seat is fixedly installed at the bottom end of the butt joint push rod, and the installation base is rotatably installed below the rotary seat through a shaft; the replacement seat is slidingly installed at the bottom of the installation base, and the assembly fixing block is fixedly installed below the replacement seat.
[0007] The protective shell comprises a mounting frame, an air suction baffle, an air suction pipe, an air outlet baffle and an air outlet pipe, and the air suction baffle and the air outlet baffle are fixedly installed on both sides of the supporting frame through the mounting frame, and the air suction pipe and the air outlet pipe are fixedly installed in the air suction baffle and the air outlet baffle respectively.
[0008] The upper end assembly fixing seat can move up and down through the vertical reciprocating movement of the butt joint push rod, and the installation base and the replacement seat are connected through a sliding groove and a sliding block, a groove is formed in the bottom of the assembly fixing block, a magnet is fixedly installed in the groove, and the assembly to be welded is adsorbed, and the assembly fixing block can be replaced by sliding in the installation base through the replacement seat, so that the assembly fixing block of different sizes and shapes can be selected according to needs.
[0009] The air suction baffle and the air outlet baffle in the protective shell are made of arc-shaped steel plates, and spaces are reserved in front of the air suction baffle and the air outlet baffle, so that the welding rod can extend into the spaces; the air suction pipe is connected with an air pump and can suck out gas; the air outlet pipe is connected with an air pump and can input gas, and has the following effects: ① light folding: preventing a large amount of high light generated during welding from being scattered outward and causing light pollution to the surrounding environment; ② temperature reduction: a large amount of heat is generated during welding, so that the temperature of the welding part is very high, and cooling is needed to avoid shrinkage, deformation and even rupture of the welding part; the gas sprayed by the air outlet pipe can play a role in reducing the temperature; and ③ dust absorption: a large amount of dust is inevitably generated during welding, and the air suction pipe can quickly suck out the dust outward, and the air outlet pipe can play a stronger dust absorption capacity.
[0010] Compared with the prior art, the protective shell has the following beneficial effects:
[0011] 1. The upper end assembly fixing seat has the following effects: ① fixing the assembly to be welded: the assembly fixing block has a magnetic groove in the bottom, and the assembly fixing block can be replaced by sliding in the installation base through the replacement seat, so that the assembly fixing block of different sizes and shapes can be selected according to needs; and ② accurate positioning:
[0012] The assembly fixing block and the assembly below can move up and down through the driving of the butt joint push rod, so that the assembly can be accurately contacted to the assembly fixed on the surface of the lower end assembly fixing seat, and the subsequent welding work is facilitated.
[0013] 2. The protective shell is provided with the following effects: ① light folding: preventing a large amount of high-brightness light generated during welding from being scattered outward, causing light pollution to the surrounding environment; ② cooling: a large amount of heat is generated during welding, making the welding part very high in temperature, so cooling is needed to avoid the welding part from shrinking, deforming, or even breaking, and the gas sprayed out of the gas outlet pipe can play a cooling role; ③ dust absorption: a large amount of dust will inevitably appear during welding, and the participation of the air suction pipe can quickly suck the dust outward, and the air outlet pipe can play a stronger dust absorption capacity. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a structural schematic view of the utility model.
[0015] Figure 2 is an enlarged view of A of the utility model.
[0016] Figure 3 is an enlarged view of B of the utility model.
[0017] In the drawings:
[0018] Work base 1, support frame 2, butt joint push rod 3, upper end assembly fixing seat 4, rotating seat 41, installation base 42, replacement seat 43, assembly fixing block 44, rotating motor 5, speed reducer gear box 6, lower end assembly fixing seat 7, protective shell 8, installation frame 81, air suction baffle 82, air suction pipe 83, air outlet baffle 84, air outlet pipe 85. DETAILED DESCRIPTION
[0019] In order to enable personnel in the technical field to better understand the utility model scheme, the technical scheme in the utility model embodiment will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the utility model.
[0020] As shown in the accompanying drawings Figure 1 to the accompanying drawings Figure 3 .
[0021] The utility model provides a kind of assembly welding forming tool, including work base 1, support frame 2, butt push rod 3, upper end assembly fixing seat 4, rotary motor 5, reduction gear box 6, lower end assembly fixing seat 7 and protective shell 8, wherein: butt push rod 3 is fixedly installed on the surface of work base 1 by support frame 2, and upper end assembly fixing seat 4 is fixedly installed at the bottom of butt push rod 3, and the reduction gear box 6 is installed on the surface of work base 1 by rotary motor 5;Lower end assembly fixing seat 7 is rotatably installed above reduction gear box 6 by shaft body, and protective shell 8 is fixedly installed on the both sides of support frame 2.
[0022] Upper end assembly fixing seat 4 includes rotating seat 41, installation base 42, replacement seat 43 and assembly fixing block 44, and rotating seat 41 is fixedly installed at the bottom end of butt push rod 3, and installation base 42 is rotatably installed below rotating seat 41;Replacement seat 43 is slidably installed at the bottom of installation base 42, and assembly fixing block 44 is fixedly installed below replacement seat 43.
[0023] Protective shell 8 includes mounting frame 81, air extraction baffle 82, air extraction pipe 83, air outlet baffle 84 and air outlet pipe 85, and air extraction baffle 82 and air outlet baffle 84 are fixedly installed on the both sides of support frame 2 by mounting frame 81, and air extraction pipe 83 and air outlet pipe 85 are fixedly installed inside air extraction baffle 82 and air outlet baffle 84 respectively.
[0024] The utility model provides a kind of assembly welding forming tool:
[0025] 1. The component parts of tool
[0026] Work base 1 provides the basic support and stability of entire device.
[0027] Support frame 2 is fixedly installed on work base 1, and provides support structure for tool.
[0028] Butt push rod 3 is installed on support frame 2, and is used for adjusting and aligning the assembly to be welded.
[0029] Upper end assembly fixing seat 4 includes rotating seat 41, installation base 42, replacement seat 43 and assembly fixing block 44, and is used for stably fixing the assembly to be welded.
[0030] Rotary motor 5 and reduction gear box 6: rotary motor is installed on work base 1 by reduction gear box 6, and is used for adjusting welding position.
[0031] Lower end assembly fixing seat 7 is located above reduction gear box 6, and is used for fixing the bottom of assembly to be welded.
[0032] Protective shell 8: installed on both sides of the support frame 2, used to protect the work area and operating personnel, including internal mounting frame 81, suction baffle 82, suction pipe 83, exhaust baffle 84 and exhaust pipe 85 and other components.
[0033] 3. Operation process of the tooling
[0034] Place the assembly to be welded on the tooling, adjust the position and angle to ensure correct alignment.
[0035] Adjust the upper end assembly fixing seat 4 by operating the butt push rod 3 to stably fix the assembly to be welded.
[0036] Start the rotary motor 5 and adjust the welding position through the reduction gear box 6 to ensure that the assembly is in the ideal angle and position during welding.
[0037] During welding, the protective shell 8 provides effective protection against gas or spatter generated during welding to prevent injury to the operator.
[0038] After completing the welding, turn off the rotary motor 5, remove the assembly to be welded, and the tooling returns to the initial state, ready for the next welding task.
[0039] Conclusion
[0040] The specific embodiment of the assembly welding forming tooling can effectively realize the stable fixation of the assembly to be welded, provide operation convenience and effective protection measures, and is suitable for the welding forming work of various assemblies.
[0041] The technical solutions of the utility model, or the technical solutions of the utility model inspired by the skilled in the art, can design similar technical solutions to achieve the above technical effects, which are all within the protection scope of the utility model.
Claims
1. A tooling for welding and forming components, characterized in that: The device includes a working base (1), a support frame (2), a docking push rod (3), an upper component fixing seat (4), a rotary motor (5), a reduction gearbox (6), a lower component fixing seat (7), and a protective shell (8). The docking push rod (3) is fixedly installed on the surface of the working base (1) via the support frame (2), and the upper component fixing seat (4) is fixedly installed at the bottom of the docking push rod (3). The reduction gearbox (6) is installed on the surface of the working base (1) via the rotary motor (5). The lower component fixing seat (7) is rotatably installed above the reduction gearbox (6) via a shaft, and the protective shell (8) is fixedly installed on both sides of the support frame (2).
2. The tooling for welding and forming components as described in claim 1, characterized in that: The upper component fixing seat (4) includes a rotating seat (41), a mounting base (42), a replacement seat (43), and a component fixing block (44). The rotating seat (41) is fixedly installed at the bottom end of the docking push rod (3), and the mounting base (42) is rotatably installed below the rotating seat (41) via a shaft. The replacement seat (43) is slidably installed at the bottom of the mounting base (42), and the component fixing block (44) is fixedly installed below the replacement seat (43).
3. The tooling for welding and forming components as described in claim 1, characterized in that: The protective shell (8) includes a mounting bracket (81), an air extraction baffle (82), an air extraction pipe (83), an air outlet baffle (84), and an air outlet pipe (85). The air extraction baffle (82) and the air outlet baffle (84) are fixedly installed on both sides of the support frame (2) by the mounting bracket (81), and the air extraction pipe (83) and the air outlet pipe (85) are fixedly installed inside the air extraction baffle (82) and the air outlet baffle (84), respectively.
4. The tooling for welding and forming components as described in claim 2, characterized in that: The upper component fixing seat (4) can move back and forth vertically via the docking push rod (3), and the mounting base (42) and the replacement seat (43) are connected by a sliding groove and a slider. The bottom of the component fixing block (44) has a groove, and a magnet is fixedly installed inside it, which attracts the component to be welded.
5. The tooling for welding and forming components as described in claim 3, characterized in that: The exhaust baffle (82) and exhaust baffle (84) inside the protective shell (8) are made of arc-shaped steel metal plates, and there is space in front of the exhaust baffle (82) and exhaust baffle (84) to allow the welding rod to be inserted into them; the exhaust pipe (83) is connected to an air pump to extract gas outward; the exhaust pipe (85) is connected to an air pump to input gas inward.