Portable device special for lead plate machining

Abstract

The utility model provides a portable special device for processing a lead plate. According to the device, a lead plate to be machined is clamped and fixed through the fixing mechanism, the X-axis motor and the Y-axis motor drive the X-axis lead screw or the Y-axis lead screw to be matched with the lead screw motor sliding table module to drive the cutting mechanism to move to conduct field cutting machining on the lead plate to be machined, and the technical problem of field machining and finishing of the lead plate is solved. The whole device is light and convenient to move, the laser pen is used for assisting scribing and positioning measurement, the cutting mechanism is driven to move accurately in the X-axis direction, the Y-axis direction and the Z-axis direction in cooperation with the X-axis advancing mechanism, the Y-axis advancing mechanism and the Z-axis advancing mechanism, and machining precision is guaranteed; and a collecting mechanism is further arranged, so that the cleanliness and safety of the working environment can be guaranteed. The lead plate machining device is used for machining the lead plate on the operation site, construction difficulty can be reduced, construction efficiency can be improved, construction environment pollution can be reduced, small-amount finish machining of the lead plate on the construction operation site is achieved, and the lead plate machining device is suitable for being used as a portable lead plate machining special device.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing field especially, relates to special metal processing. BACKGROUND

[0002] At present, in some operation conditions, local multi-layer lead plate needs to be processed or laid on site, due to the particularity of the operation environment, it is inconvenient to return to the processing workshop repeatedly to correct the lead plate, and due to the complexity of the installation environment, multiple measurements may be required, the lead plate has multiple models or sizes, or individual lead plates need to be fine-tuned, the processing amount is small, or applied to special construction environments such as shielding and protection, the lead plate needs to be adjusted at any time according to the on-site construction situation, and the edge trimming and edge angle of the lead plate can be processed only according to the accurate size of the measured installation position, currently, manual measurement cutting is usually performed by using a woodworking hand planer or an electric planer and a handsaw, supplemented by a ruler and an angle ruler.

[0003] For batch construction, such as multiple lead plates that need to be cut and adjusted in the same construction environment, if the existing method is still used, the construction personnel are required to be high, the processing efficiency is low, the construction period is affected, and the construction method cannot avoid generating lead scraps or lead dust, which affects the health of the construction personnel, if the lead dust needs to be treated, it needs to be treated by sealing and exhausting, which further affects the construction period and pollutes the operation environment.

[0004] In addition, due to the limited space on the construction site, large-scale machine tools cannot be installed, or the lead plate is returned to the workshop for processing after on-site measurement, which is not the optimal choice for small-scale processing on site, and manual secondary processing cannot accurately grasp the processing accuracy, which easily causes lead material to be scrapped and increases the cost of manpower and resources.

[0005] Therefore, it is urgent to propose a portable, fast and high-precision lead plate operation site processing device for small-scale precision processing of lead plate installation construction site, on-site multiple measurements, multiple sizes, small processing amount of each lead plate, and insufficient space for on-site construction. SUMMARY

[0006] In order to realize on-site processing and trimming of the lead plate, the utility model provides a kind of portable lead plate processing special device.The device uses a fixing mechanism to clamp and fix the lead plate being processed, and drives the cutting mechanism to move by X-axis motor, Y-axis motor driven X-axis screw or Y-axis screw cooperation screw motor sliding table module, to carry out on-site cutting processing on the lead plate being processed, to solve the technical problem of on-site processing and trimming of the lead plate.

[0007] The utility model solves the technical problems by the following solutions:

[0008] A portable lead plate processing special device, including main frame, fixed mechanism, traveling mechanism and cutting mechanism.

[0009] The main frame includes a frame, which encloses a frame structure, and an electric control cabinet, which provides power supply and carries control devices for the whole device.

[0010] The upper part of the frame is enclosed to form a virtual plane, which is used to fix the fixed mechanism, the traveling mechanism, the cutting mechanism and the collection mechanism.

[0011] The fixed mechanism is arranged on the upper part of the frame for clamping and fixing the processed lead plate, including a fixed platform and a fixed clamp, the fixed platform is connected to the frame through a universal coupling, and the fixed clamp is carried on the fixed platform, the fixed clamp clamps and fixes the processed lead plate.

[0012] The traveling mechanism includes a lead screw motor sliding table module erected on the virtual plane of the upper part of the frame, a Z-axis motor carried on one side of the lead screw motor sliding table module and a Y-axis motor arranged in a cross shape with the Z-axis motor; the Y-axis motor is also provided with a cutting mechanism near the fixed platform;

[0013] The cutting mechanism includes a cutting motor, a tool bit matched with the cutting motor, and a protective cover arranged on the non-working side of the tool bit, and the cutting motor is also provided with a laser pen near the fixed mechanism, the laser pen is used for marking the processing line and the measuring line of the processed lead plate.

[0014] A portable lead plate processing special device also includes a collection mechanism, the collection mechanism includes a sawdust collection box with an opening arranged on the virtual plane of the frame and a sawdust baffle movably mounted on the fixed platform near the sawdust collection box, the other end of the sawdust baffle is a free end, and the connecting end of the fixed platform can move with the fixed platform.

[0015] The positive effect is that the whole device is light and portable, and can cut and process the processed lead plate on the work site; at the same time, the laser pen is used for auxiliary marking and positioning measurement, which is more efficient and accurate than manual measurement, and can realize the finishing of lead plate processing on the construction site; the X, Y and Z axis traveling mechanism drives the cutting mechanism to move accurately in X, Y and Z axis directions, avoids the error caused by manual transportation, and further ensures the processing accuracy; at the same time, the collection mechanism is also arranged in the frame for collecting lead scraps generated during processing, which can also ensure the cleanliness and safety of the working environment. Using the utility model for lead plate processing on the work site can reduce the construction difficulty, improve the construction efficiency, reduce the construction environment pollution, realize the small amount of finishing of lead plate on the construction work site, and is suitable for application as a portable lead plate processing special device. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 Front view of the utility model;

[0017] Figure 2 Side view of the utility model;

[0018] Figure 3 Processing schematic of the utility model Figure I ;

[0019] Figure 4 Processing schematic of the utility model Figure II .

[0020] In the figure, 1. frame, 2. electric control cabinet, 3. screw motor sliding table module, 4. fixed platform, 5. fixed fixture, 6. cutting motor, 7. laser pen, 8. Z-axis motor, 9. Y-axis motor, 10. tool bit, 11. protective cover, 12. baffle, 13. collection box. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] In the description of the utility model, it also needs to be explained that, unless explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] In the utility model, all the embodiments, implementation manners and features of the utility model can be combined with each other without contradiction or conflict. In the utility model, the conventional equipment, devices, components and the like can be purchased or self-made according to the disclosed content of the utility model. In the utility model, in order to highlight the key points of the utility model, some conventional operations and equipment, devices, components are omitted or only simply described.

[0024] Referring to Figures 1 to 4 A portable lead plate processing special device, including main frame, fixed mechanism, running mechanism, cutting mechanism and collection mechanism.

[0025] The main frame includes a frame 1, which is preferably a frame composed of aluminum alloy. The main frame is light and portable, and has high flexibility in on-site assembly. The frame 1 is enclosed to form a frame structure, and an electric control cabinet 2 is accommodated in the frame structure. The electric control cabinet 2 provides power supply and carries control devices for the whole device.

[0026] The upper part of the frame 1 is enclosed to form a virtual plane, on which the fixed mechanism, the running mechanism, the cutting mechanism and the collection mechanism are arranged.

[0027] The fixed mechanism is arranged on the upper part of the frame 1 for clamping and fixing the processed lead plate, adjusting the angle of the processed lead plate, and cooperating with the running mechanism to provide the cutting mechanism for cutting the processed lead plate. The fixed mechanism includes a fixed platform 4 and a fixed clamp 5. The fixed platform 4 is connected to the frame 1 through a universal coupling. The fixed clamp 5 is arranged on the fixed platform 4. The fixed clamp 5 clamps and fixes the processed lead plate.

[0028] The running mechanism includes a lead screw motor sliding table module 3 arranged on the upper virtual plane of the frame, a Z-axis motor 8 arranged on one side of the lead screw motor sliding table module 3, and a Y-axis motor 9 arranged in a cross shape with the Z-axis motor 8. The Y-axis motor 9 drives the Y-axis lead screw to move in the Y-axis direction, and the Z-axis motor 8 drives the Z-axis lead screw to move in the Z-axis direction. The lead screw motor sliding table module 3 drives the cutting mechanism to move along the X-axis direction. The Y-axis lead screw is also provided with a cutting mechanism near the side of the fixed platform 4. The Z-axis motor 8, the Y-axis motor 9 and the lead screw motor sliding table module 3 drive the corresponding lead screws to move, which are used for position adjustment before and after processing and feed adjustment during processing.

[0029] The cutting mechanism includes a cutting motor 6, a tool bit 10 matched with the cutting motor 6, and a protective cover 11 arranged on the non-working side of the tool bit 10. The tool bit 10 is arranged on the lower part of the cutting motor 6. In order to make the cutting processing of the processed lead plate more accurate and avoid manual measurement, a laser pen 7 is arranged on the side of the cutting motor 6 close to the fixed mechanism. The laser pen 7 is used for marking the processing line and the measurement line of the processed lead plate.

[0030] To ensure the cleanliness of the working environment, reduce the secondary cleaning construction, and protect the safety of the workers, the collecting mechanism comprises a sawdust collecting box 13 provided with an opening in the virtual plane of the frame 1 and a sawdust baffle 12 movably arranged at one end of the fixed platform 4 and close to the sawdust collecting box 13, wherein the other end of the sawdust baffle 12 is a free end, and the connecting end of the sawdust baffle 12 with the fixed platform 4 can move with the fixed platform 4, so that manual adjustment of the baffle is avoided, and the cutting lead dust and lead dust can slide along the sawdust baffle 12 into the sawdust collecting box 13. Furthermore, the collecting mechanism cooperates with the protective cover 11 of the cutting mechanism, so that the splashing range of the lead dust and lead dust generated during the cutting operation can be controlled and smoothly enter the lead dust collecting box 13.

[0031] Furthermore, in order to facilitate movement and adjust the position of the frame body according to the working position on site, the frame 1 can be further provided with casters at the bottom.

[0032] Working process:

[0033] The lead plate to be processed is fixed by the fixed platform 4 and the fixed fixture 5 and adjusted to a specified angle, the processing position is measured and marked by the laser pen 7, the relative position of the tool bit 10 and the lead plate to be processed is adjusted by driving the Z-axis motor 8 and the Y-axis motor 9, and the feed amount is input, then the lead plate processing is performed by the operation of the lead screw motor sliding table module 3 above the lead plate to be processed, and the lead dust is collected and cleaned by the protective cover 11, the lead dust baffle 12 and the lead dust collecting box 13.

[0034] Taking the lead plate with a Mohs hardness of 1.5 as an example, the maximum thickness of the edge is 80 mm, the maximum length is 700 mm, the surface roughness Ra after processing is not greater than 3.2 μm, and the flatness after processing is not greater than 8 levels (GB / T1184), and the following detailed description of the utility model is combined with the drawings:

[0035] (1) The device frame 1 is a 7075 aerospace aluminum assembly, the main structure of which requires to be light and stable, and the bottom is provided with industrial casters, so that the frame 1 can be moved on the platform. The length, width and height of the frame 1 are about 1300*800*1300 mm, and the weight is ≤75 kg, and the frame 1 can bear the weight of the workpiece ≥60 kg. The electric control cabinet 2 is arranged in the frame 1.

[0036] (2) The lead screw motor sliding table module 3 is used for driving and controlling the movement of the lead plate to be processed along the X-axis direction, the stroke of the lead screw is required to be 1000 mm, and the parallelism relative to the A surface is ≤0.5 mm.

[0037] (3) The fixed platform 4 and the fixed fixture 5 are used for fixing and angle adjustment of the lead plate to be processed. The flatness of the fixed platform 4 itself is ≤0.2 mm, the roughness of the working surface is 3.2 μm, the angle adjustment range is ±30°, the angle adjustment deviation is ≤0.5°, and an angle reader is arranged.

[0038] (4) 6 cutting motor, 10 cutter head, equipped with woodworking tools, used for cutting processing of lead plate.

[0039] (5) Laser pen 7 is used for marking the processing line and measuring line of the processed lead plate, and the laser positioning accuracy is ≤0.2mm.

[0040] (6) Z-axis motor 8, Y-axis motor 9 are used for position adjustment before and after processing and feed adjustment during processing, the feed electric control is stepless adjustable, and the feed accuracy is 0.05mm.

[0041] (7) The protective cover 11, the lead scrap baffle 12 and the lead scrap collecting box 13 cooperate to ensure that the lead scrap of the lead plate processing does not splash and smoothly enters the collecting box.

[0042] (8) The processed lead plate is fixed by the fixed platform 4 and the fixed clamp 5, and the specified angle is adjusted, the processing position is measured and marked by the laser pen 7, the relative position of the cutter head 10 and the lead plate processing is adjusted by driving the Z-axis motor 8 and the Y-axis motor 9, and the feed amount is input, the lead plate processing is carried out by running the screw motor sliding table module 3 above the processed lead plate, and the lead scrap is collected and cleaned by the protective cover 11, the lead scrap baffle 12 and the lead scrap collecting box 13.

[0043] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.

Claims

1. A portable lead plate processing device, comprising a main frame, a fixing mechanism, a traveling mechanism, a cutting mechanism, The main frame comprises a frame (1), which is enclosed to form a frame structure, and an electric control cabinet (2) is accommodated in the frame structure, which provides power supply and carries control devices for the whole device; A virtual plane is formed on the upper part of the frame (1) to fix the fixing mechanism, the traveling mechanism, the cutting mechanism and the collecting mechanism; The fixing mechanism is arranged on the upper part of the frame (1) and comprises a fixed platform (4) and a fixed clamp (5), the fixed platform (4) is connected to the frame (1) through a universal coupling, the fixed clamp (5) is arranged on the fixed platform (4), and the fixed clamp (5) clamps and fixes the processed lead plate; The traveling mechanism comprises a lead screw motor sliding table module (3) arranged on the virtual plane of the upper part of the frame (1), a Z-axis motor (8) arranged on one side of the lead screw motor sliding table module (3), and a Y-axis motor (9) arranged in a cross shape with the Z-axis motor (8); The Y-axis motor (9) is arranged on the side close to the fixed platform (4) and is provided with the cutting mechanism; The cutting mechanism comprises a cutting motor (6), a tool bit (10) matched with the cutting motor (6), and a protective cover (11) arranged on the non-working side of the tool bit (10); the tool bit (10) is arranged on the lower part of the cutting motor (6); the cutting motor (6) is provided with a laser pen (7) on the side close to the fixing mechanism, and the laser pen (7) is used for marking the processing line and the measuring line of the processed lead plate.

2. The portable lead plate processing device according to claim 1, characterized in that It further comprises a collecting mechanism, the collecting mechanism comprises a sawdust collecting box (13) with an opening arranged on the virtual plane of the frame (1) and a sawdust baffle (12) movably arranged on the fixed platform (4) on the side close to the sawdust collecting box (13).

3. The portable lead plate processing device according to claim 2, characterized in that The other end of the sawdust baffle (12) is a free end, and the connecting end with the fixed platform (4) can move with the fixed platform (4).

4. The portable lead plate processing device according to claim 1, characterized in that The bottom of the frame (1) is provided with a foot wheel.

5. The portable lead plate processing device according to claim 1, characterized in that The frame (1) is made of aluminum alloy.

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