Vertical machining center with function of preventing scrap iron from splashing

By installing anti-splash devices and air-blowing components on vertical machining centers, the problems of equipment damage and safety hazards caused by flying iron filings are solved, and the iron filings are effectively adsorbed and removed, improving machining accuracy and safety.

CN223557969UActive Publication Date: 2025-11-18DALIAN HAISHENG XINDA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423166579.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-18
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

During metal processing, flying metal chips can adhere to the machine tool surface, affecting cutting performance and potentially causing equipment damage and personal injury. Existing protective measures are ineffective.

Method used

The outer cover with anti-splash device blocks iron filings from flying, the iron filings are adsorbed by the magnetic plate adsorption component and removed by the magnetic plate scraper, and the iron filings around the tool are blown away by the air blowing component to prevent iron filings from getting tangled in the tool.

Benefits of technology

It effectively prevents metal chips from splashing and rebounding, protects equipment and personnel safety, and improves cutting accuracy and equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical machining center with a function of preventing scrap iron from splashing, and relates to the technical field of machining. The anti-splashing device comprises an outer cover, a cover door and a scrap iron adsorption assembly, the outer cover covers the table top of the machine tool, one side of the outer cover is provided with an opening, the upper end of the cover door is hinged to the upper end of the opening side of the outer cover, and the scrap iron adsorption assembly is installed on the table top of the machine tool and on the inner side of the outer cover. An air blowing assembly is fixedly installed on the outer side of a tool chuck of the machining tool. Splashing scrap iron is blocked through an outer cover in the anti-splashing device, the splashing scrap iron is attracted by a magnetic plate in the scrap iron attraction assembly to prevent the scrap iron from rebounding, and the scrap iron is scraped by a magnetic plate scraping brush connected in the magnetic plate in a sleeved mode to prevent the scrap iron from being accumulated to affect attraction of other scrap iron. Scrap iron attached to the periphery of the cutter is prevented from winding the cutter through the air blowing assembly, and the scrap iron is prevented from splashing to injure personnel and springback to influence the cutting precision.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to mechanical processing technical field, especially, relate to a vertical machining center of prevent iron filings splash function. BACKGROUND

[0002] Machine tool as a kind of metal product processing equipment, with high degree of customization, low production cost, high efficiency advantage, principle is to utilize the cutter rotating on motor output shaft to cut the shape required by metal material;In the process of cutting, the part of metal material being cut will become iron filings and splash under the action of rotating cutter, and the iron filings splashed will adhere to each part on the surface of machine tool and metal material, when the iron filings adhered to the surface of metal material contact with rotating cutter, the problem of cutter front end carding will appear, affect cutting effect even appear broken cutter, and the iron filings splashed may cause harm to equipment operator, directly set protective cover outside machine tool, and the iron filings splashed will be bounced back after bouncing to protective cover, and may bounce back to the surface of metal material and affect the cutting of cutter.

[0003] Therefore, we provide a vertical machining center of prevent iron filings splash function to solve the above problems. CONTENT OF UTILITY MODEL

[0004] The utility model discloses a vertical machining center of prevent iron filings splash function, the iron filings splashed is prevented by the magnetic plate of iron filings adsorption subassembly and is prevented from bouncing back by the magnetic plate scraping brush of iron filings adsorption subassembly, and the iron filings splashed is prevented from piling up and affecting the adsorption of other iron filings by the magnetic plate scraping brush of iron filings adsorption subassembly, the iron filings adhered to the cutter is prevented from winding cutter by the air blowing component, realize the prevention of iron filings splash and the influence of the cutting precision of iron filings bounce back to personnel.

[0005] To solve the above technical problems, the utility model is realized by the following technical schemes:

[0006] The utility model discloses a vertical machining center of prevent iron filings splash function, including processing machine tool and prevent iron filings splash device, prevent iron filings splash device includes outer cover, cover door and iron filings adsorption subassembly, outer cover covers and sets in the top of the table of processing machine tool, and the one side opening of outer cover, the upper end of cover door and the upper end of the one side opening of outer cover are hinged, and iron filings adsorption subassembly is installed on the table of processing machine tool and the inner side of outer cover, and the air blowing component is fixedly installed on the outside of cutter chuck of processing machine tool.

[0007] The utility model further sets up, and iron filings adsorption subassembly includes magnetic plate and magnetic plate scraping brush, and magnetic plate is fixedly installed on the inner side of outer cover and the inner side of cover door, and magnetic plate scraping brush is ring type, and the ring outside of magnetic plate scraping brush is attached to the inner wall of magnetic plate.

[0008] The utility model further sets up, the inside fixed mounting of magnetic plate scraping brush has a group of stepping motor, the top fixed mounting of processing machine tool's mesa has a group of rack, all fixed mounting have gear on the output shaft of each stepping motor, the gear on the output shaft of stepping motor is engaged with each rack respectively.

[0009] The utility model further sets up, the inside fixed mounting of magnetic plate scraping brush has a group of stepping motor, the top fixed mounting of processing machine tool's mesa has a group of rack, all fixed mounting have gear on the output shaft of each stepping motor, the gear on the output shaft of stepping motor is engaged with each rack respectively.

[0010] The utility model further sets up, the outside lower end panel of cover door is fixed with U type handle, and the panel of cover door is provided with buckle assembly.

[0011] The utility model further sets up, buckle assembly includes buckle sliding block and buckle spring, and the bottom end of the panel of cover door is provided with buckle sliding slot, the upper end of buckle sliding block is fixed with buckle spring, and the top end of buckle sliding slot is fixedly connected with the end away from buckle sliding block of buckle spring, and the top end of cover door is fixedly provided with buckle interface on the side of processing machine tool, and the bottom end of the side close to cover door of buckle sliding block is the inclined plane downward, and the upper end of the side away from processing machine tool of buckle interface is the inclined plane upward, and the side away from cover door of buckle sliding block is fixedly provided with hand lifting plate.

[0012] The utility model further sets up, and air blowing assembly includes air blowing ring pipe, a group of air blowing nozzle, air blowing nozzle fixed ring and air compressor, and air blowing ring pipe is hollow annular pipe material, and air blowing nozzle group array is in the one side end surface of air blowing ring pipe, and air blowing nozzle fixed ring is fixedly installed in the middle section of air blowing ring pipe group, and air blowing ring pipe is communicated with the air outlet of air compressor through hose.

[0013] The utility model further sets up, and the nozzle direction of air blowing nozzle converges to the annular axis of air blowing ring pipe.

[0014] The utility model has the advantages of following:

[0015] 1, the utility model discloses an outer cover in the anti -flying splash device blocks the iron filings of flying, and the magnetic plate in the iron filings adsorption subassembly adsorbs the iron filings of flying and prevents the rebound of iron filings, and the magnetic plate scraping brush of sleeveing in the magnetic plate interior scrapes down the iron filings and prevents the accumulation of iron filings from affecting the adsorption of other iron filings.

[0016] 2, the utility model discloses that the air compressor in air blowing assembly passes into high pressure air in air blowing ring pipe, and then shunts to each air blowing nozzle, and the air outlet end of each air blowing nozzle is towards the cutter and blows out high pressure air, thereby preventing the iron filings from winding the cutter and being attached around the cutter.

[0017] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0019] Figure 1 It is a structural schematic diagram of a vertical machining center with a function of preventing iron filings from splashing.

[0020] Figure 2 It is an exploded schematic diagram of the anti-splashing assembly.

[0021] Figure 3 It is an exploded schematic diagram of the anti-splashing assembly and the machining machine tool.

[0022] Figure 4 It is a partial enlarged view of area A in the figure. Figure 3

[0023] Figure 5 It is an installation schematic diagram of the machining machine tool and the anti-splashing assembly.

[0024] Figure 6 It is an installation schematic diagram of the machining machine tool and the air blowing assembly.

[0025] Figure 7 It is a partial enlarged view of area B in the figure. Figure 6

[0026] In the drawings, the component list represented by each reference sign is as follows:

[0027] 1-machining machine tool, 101-rack, 102-guide column, 2-anti-splashing device, 201-outer cover, 202-cover door, 202a-U-shaped handle, 202b-buckle assembly, 202b-1-buckle sliding block, 202b-2-buckle spring, 202b-3-buckle sliding groove, 202b-4-buckle interface, 202b-5-hand lifting plate, 203-iron filings adsorption assembly, 203a-magnetic plate, 203b-magnetic plate scraper, 203b-1-stepping motor, 203b-2-guide column passage, 3-air blowing assembly, 301-air blowing ring pipe, 302-air blowing nozzle, 303-air blowing nozzle fixing ring, 304-air compressor. DETAILED DESCRIPTION

[0028] ​​The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0029] Embodiment 1

[0030] Please refer to Figures 1 to 7 The utility model discloses a vertical machining center of preventing iron filings splash function, including processing machine tool 1 and anti - splash device 2, anti - splash device 2 includes cover 201, cover door 202 and iron filings adsorption subassembly 203, the iron filings that splashes is prevented by the iron filings adsorption subassembly 203 in the cover 201 of anti - splash device 2 and is prevented from rebounding by the magnetic plate 203a in the iron filings adsorption subassembly 203 and is prevented from the accumulation influence on the adsorption of other iron filings by the magnetic plate scraping brush 203b of sleeveing in the magnetic plate 203 interior.

[0031] Specifically, the cover 201 is covered above the table top of the processing machine tool 1, one side of the cover 201 is open, the upper end of the cover door 202 is hinged to the upper end of the open side of the cover 201, the iron filings adsorption subassembly 203 is installed on the table top of the processing machine tool 1 inside the cover 201, and the gas blowing assembly 3 is fixedly installed on the outside of the tool holder of the processing machine tool 1.

[0032] Further, the iron filings adsorption subassembly 203 includes the magnetic plate 203a and the magnetic plate scraping brush 203b. The magnetic plate 203a is fixedly installed inside the cover 201 and the inside of the cover door 202. The magnetic plate scraping brush 203b is in the form of a ring sleeve. The outer side of the ring sleeve of the magnetic plate scraping brush 203b is attached to the inner wall of the magnetic plate 203a. The magnetic plate scraping brush 203b is used to scrape off the iron filings adsorbed on the surface of the magnetic plate 203a.

[0033] Further, a group of stepping motors 203b-1 are fixedly installed inside the magnetic plate scraping brush 203b. A group of racks 101 are fixedly installed above the table top of the processing machine tool 1. A gear is fixedly installed on the output shaft of each stepping motor 203b-1. The gears on the output shafts of the stepping motors 203b-1 are respectively engaged with the racks 101. The rotation of the stepping motors 203b-1 drives the gears to move up and down on the racks 101, so as to move the magnetic plate scraping brush 203b up and down, thereby scraping off the iron filings on the magnetic plate 203a.

[0034] Further, a group of guide column channels 203b-2 are fixedly arranged inside the ring sleeve of the magnetic plate scraping brush 203b. A group of guide columns 102 are fixedly arranged on the table top of the processing machine tool 1. The guide column channels 203b-2 are respectively slidably sleeved on the guide columns 102. The guide columns 102 are used to stabilize the up-and-down movement of the magnetic plate scraping brush 203b.

[0035] Further, the outer lower end plate surface of the cover door 202 is fixed with a U-shaped handle 202a, and the plate surface of the cover door 202 is provided with a buckle assembly 202b for closing and locking the cover door 202.

[0036] Further, the buckle assembly 202b includes a buckle sliding block 202b-1 and a buckle spring 202b-2, the plate surface of the cover door 202 is provided with a buckle sliding groove 202b-3 at the bottom end, the buckle spring 202b-2 is fixed at the upper end of the buckle sliding block 202b-1, one end of the buckle spring 202b-2 away from the buckle sliding block 202b-1 is fixedly connected to the top end of the buckle sliding groove 202b-3, and the buckle interface 202b-4 is fixedly arranged at the top end of the machining tool 1 on the side where the cover door 202 is located, the bottom end of the side of the buckle sliding block 202b-1 close to the cover door 202 is a downward inclined surface, the upper end of the side of the buckle interface 202b-4 away from the machining tool 1 is an upward inclined surface, and the side of the buckle sliding block 202b-1 away from the cover door 202 is fixedly provided with a hand lifting plate 202b-5, when the cover door is closed, the inclined surface of the buckle sliding block 202b-1 is connected with the inclined surface of the buckle interface 202b-4, so that the buckle sliding block 202b-1 moves upward and compresses the buckle spring 202b-2, and when the buckle sliding block 202b-1 enters the buckle interface 202b-4, the buckle spring 202b-2 pushes the buckle sliding block 202b-1 into the buckle interface 202b-4.

[0037] The operation process of the embodiment is as follows:

[0038] When the metal material is processed, the cover door 202 is closed, the iron filings generated during the cutting of the metal material by the cutter are splashed onto the magnetic plate 203a and are adsorbed, and the rotation of the stepping motor 203b-1 drives the gear to move up and down on the rack 101, so that the magnetic plate scraper 203b continuously scrapes the iron filings on the magnetic plate 203a.

[0039] Embodiment 2

[0040] Please refer to Figures 1 to 7 On the basis of embodiment 1, the air blowing assembly 3 includes an air blowing ring pipe 301, a group of air blowing nozzles 302, an air blowing nozzle fixing ring 303 and an air compressor 304, high-pressure air is introduced into the air blowing ring pipe 301 through the air compressor 304 in the air blowing assembly 3, and then is branched to each air blowing nozzle 302, and the air outlet end of each air blowing nozzle 302 faces the cutter to blow out high-pressure air, thereby preventing the iron filings adhered around the cutter from winding the cutter.

[0041] Specifically, the air blowing ring pipe 301 is a hollow annular pipe, the air blowing nozzles 302 are arranged in an array on one side end surface of the air blowing ring pipe 301, the air blowing nozzle fixing ring 303 is fixedly installed at the middle segment of the air blowing ring pipe 301 group, and the air blowing ring pipe 301 is communicated with the air outlet of the air compressor 304 through a hose.

[0042] Further, the nozzle direction of the air blowing nozzles 302 converges to the annular axis of the air blowing ring pipe 301, so that the nozzles are aligned with the position of the cutter.

[0043] The operation process of the embodiment is as follows:

[0044] When cutting the metal material, the air compressor 304 supplies high pressure air into the air blowing ring pipe 301, and the high pressure air is distributed to each air blowing nozzle 302, and the high pressure air is blown to the cutter by the annularly arranged air blowing nozzles 302, so that the iron filings are blown out.

[0045] In the description of the specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the utility model, so that the skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A vertical machining center with anti-sprinkling of iron chips, comprising a machining tool (1) and an anti-sprinkling device (2), characterized in that: The anti-splashing device (2) comprises a cover (201), a cover door (202) and a iron filings adsorption assembly (203), the cover (201) is covered above the table top of the machining tool (1), one side of the cover (201) is open, the upper end of the cover door (202) is hinged to the upper end of the open side of the cover (201), the iron filings adsorption assembly (203) is installed on the table top of the machining tool (1) inside the cover (201), and the air blowing assembly (3) is fixedly installed outside the tool holder of the machining tool (1).

2. A vertical machining center with a function of preventing iron chips from flying according to claim 1, characterized in that: The iron filings adsorption assembly (203) comprises a magnetic plate (203a) and a magnetic plate scraper (203b), the magnetic plate (203a) is fixedly installed inside the cover (201) and the inside of the cover door (202), the magnetic plate scraper (203b) is in a ring sleeve type, and the outer side of the ring sleeve of the magnetic plate scraper (203b) is attached to the inner wall of the magnetic plate (203a).

3. A vertical machining center with a function of preventing iron chips from flying according to claim 2, characterized in that: A plurality of stepping motors (203b-1) are fixedly installed on the inner side of the magnetic plate scraper (203b), a plurality of racks (101) are fixedly installed above the table top of the machining tool (1), a gear is fixedly installed on the output shaft of each stepping motor (203b-1), and the gears on the output shafts of the stepping motors (203b-1) are respectively meshed with the racks (101).

4. A vertical machining center with a function of preventing iron chips from flying according to claim 3, characterized in that: A plurality of guide column channels (203b-2) are arranged in the ring sleeve of the magnetic plate scraper (203b), and a plurality of guide columns (102) are arranged on the table top of the machining tool (1), and the guide column channels (203b-2) are respectively and slidably sleeved on the guide columns (102).

5. A vertical machining center with a function of preventing iron chips from flying according to claim 4, characterized in that: A U-shaped handle (202a) is fixedly arranged on the lower end plate surface of the outer side of the cover door (202), and a buckle assembly (202b) is arranged on the plate surface of the cover door (202).

6. A vertical machining center with a function of preventing iron chips from flying according to claim 5, characterized in that: The buckle assembly (202b) comprises a buckle sliding block (202b-1) and a buckle spring (202b-2), a buckle sliding groove (202b-3) is arranged at the bottom end of the plate surface of the cover door (202), the buckle spring (202b-2) is fixed at the upper end of the buckle sliding block (202b-1), one end of the buckle spring (202b-2) away from the buckle sliding block (202b-1) is fixedly connected to the top end of the buckle sliding groove (202b-3), a buckle interface (202b-4) is fixedly arranged at the top end of the machining tool (1) on the side where the cover door (202) is located, the bottom end of one side of the buckle sliding block (202b-1) close to the cover door (202) is a downward inclined surface, the upper end of one side of the buckle interface (202b-4) away from the machining tool (1) is an upward inclined surface, and a hand lifting plate (202b-5) is fixedly arranged on one side of the buckle sliding block (202b-1) away from the cover door (202).

7. A vertical machining center with a function of preventing iron chips from flying according to claim 1, wherein: The air blowing assembly (3) comprises an air blowing ring pipe (301), a set of air blowing nozzles (302), an air blowing nozzle fixing ring (303) and an air compressor (304), the air blowing ring pipe (301) is a hollow annular pipe, the air blowing nozzles (302) are arranged on one side end face of the air blowing ring pipe (301), the air blowing nozzle fixing ring (303) is fixedly installed on the middle section of the air blowing ring pipe (301) set, and the air blowing ring pipe (301) is communicated with the air outlet of the air compressor (304) through a hose.

8. A vertical machining center with a function of preventing iron chips from flying according to claim 7, characterized in that: The nozzle direction of the air blowing nozzle (302) converges to the annular axis of the air blowing ring pipe (301).