Rapid forming mold for aerated concrete block

By combining electric telescopic rods and hydraulic rods with clamping blocks and extrusion plates, the problem of adhesion and labor-intensive demolding of aerated concrete block molds is solved, realizing automated demolding and cleaning, and improving work efficiency and concrete quality.

CN223558665UActive Publication Date: 2025-11-18SUZHOU XINYI NEW WALL MATERIAL CO LTD
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Patent Information

Application Number
CN202422916929.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-18
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing aerated concrete block molds are prone to sticking during demolding, and releasing the limiting position requires multiple manual operations, which is time-consuming and labor-intensive.

Method used

The design employs an electric telescopic rod and a hydraulic rod in conjunction with a clamping block and an extrusion plate to achieve automated demolding, and automatically cleans debris from the mold surface through a slide rail and scraper assembly.

Benefits of technology

It improves demolding efficiency, reduces manual operation steps, avoids concrete adhesion and debris affecting quality, and saves working time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of concrete processing, and discloses a concrete aerated block rapid forming mold which comprises an outer frame, a mold body is arranged on the inner wall of the outer frame, an electric telescopic rod is arranged on the inner wall of the outer frame, a movable plate is fixedly connected to the bottom end of the electric telescopic rod, and a hydraulic rod is arranged at the bottom end of the movable plate. A hydraulic rod is fixedly connected to the inner wall of the outer frame, an extrusion plate is fixedly connected to the bottom end of the hydraulic rod, a fixed rod is fixedly connected to the inner wall of the outer frame, a guide plate is fixedly connected to the inner wall of the outer frame, a movable mechanism is arranged on the inner wall of a movable plate, a cleaning assembly is arranged on the inner wall of the top end of the outer frame, and the movable mechanism comprises a clamping block. According to the utility model, the hydraulic rod is electrically controlled by the outside, so that the extrusion plate shields the concrete block, the concrete block is prevented from being adhered to the mold, the clamping block is prevented from being separated from and overlapped with the notch of the mold, the tedious step of manually releasing the limit is avoided, and the working efficiency is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of concrete processing especially relates to a quick forming mould for aerated concrete block. BACKGROUND

[0002] The aerated concrete block is a kind of light-weight building material, which is mainly composed of cement, lime, gypsum, gas-forming agent, aggregate and water, etc., wherein, the gas-forming agent produces gas in the concrete slurry to form a large number of uniformly distributed micro-pores, in order to ensure the shape of the aerated concrete block, the staff will use the mould to shape the concrete during the process of aerated concrete setting, and the structure and material of the mould can adapt to the rapid production rhythm.

[0003] Through the search, the China patent publication number CN220763001U discloses a kind of quick forming mould for aerated concrete block, including base, the base top is fixedly arranged with fixed plate, the fixed plate top is fixedly arranged with fixed block on both sides, the fixed block top is installed with mould, the mould bottom is fixedly arranged with fixed slot on both sides, the fixed block top is arranged in fixed slot inside, the fixed slot one side is opened with first cavity, the first cavity one side is fixedly arranged with first electric telescopic rod, by using the above device, the second limiting block is firmly in recess, by the plate rising and driving mould to rise, so that mould is separated from fixed plate, can directly take out brick, improve the use convenience of device, by the first limiting block insertion into limiting slot, the fixed block is firmly in fixed slot inside, so that mould is firmly on the top of fixed plate, improve the stability when processing brick of mould on fixed plate.

[0004] In the above device, there are the following problems;The above device is driven by the plate rising and driving mould to rise, so that mould is separated from fixed plate, can directly take out brick, improve the use convenience of device, and when demoulding, because concrete has cohesiveness, there is the case that concrete is bonded with mould, and when releasing mould limit, it needs to be manually operated many times, time-consuming and labor-saving, therefore, a kind of quick forming mould for aerated concrete block is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of quick forming mould for aerated concrete block, aims at improving the problem that concrete block is bonded with mould in prior art.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of aerated concrete block rapid forming mould, including outer frame, the inner wall of the outer frame is provided with mould, the inner wall of the outer frame is provided with electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected with moving plate, the bottom end of the moving plate is provided with hydraulic ram, the bottom end of the hydraulic ram is fixedly connected with extrusion plate, the inner wall of the outer frame is fixedly connected with fixed rod, the inner wall of the outer frame is fixedly connected with guide plate, the inner wall of the moving plate is provided with movable mechanism, the top inner wall of the outer frame is provided with cleaning assembly;

[0007] The movable mechanism includes a clamping block, the side wall of the clamping block is elastically connected with the moving plate through a movable spring, and the clamping block penetrates and is slidingly connected to the inner wall of the moving plate.

[0008] As a further description of the above technical solution:

[0009] The cleaning assembly includes a fixed plate, the top end of the fixed plate is fixedly connected with a sliding rail, the side wall of the sliding rail is slidingly connected with a sliding block, the side wall of the sliding block is fixedly connected with a scraper, the inner wall of the fixed plate is detachably installed with a collection box, the outer wall of the collection box is inserted with an insertion block, the bottom end of the insertion block is elastically connected with the outer frame through a moving spring, and the fixed plate is fixedly connected to the top inner wall of the outer frame.

[0010] As a further description of the above technical solution:

[0011] The side wall of the clamping block is fixedly connected with one end of the movable spring, and the other end of the movable spring is fixedly connected with the left inner wall of the moving plate.

[0012] As a further description of the above technical solution:

[0013] The clamping block is inserted into the inner wall of the mould, and the outer wall of the moving plate is in contact with the inner wall of the mould.

[0014] As a further description of the above technical solution:

[0015] The upper and lower ends of the clamping block are in contact with the upper and lower ends of the fixed rod, and the guide plate is slidingly connected to the side wall of the mould.

[0016] As a further description of the above technical solution:

[0017] The bottom end of the scraper is in contact with the top end of the fixed plate.

[0018] As a further description of the above technical solution:

[0019] The insertion block is slidingly connected to the outer wall of the outer frame, and the insertion block is slidingly connected to the outer wall of the fixed plate.

[0020] As a further description of the above technical solutions:

[0021] The bottom end of the plug block is fixedly connected with one end of a moving spring, and the other end of the moving spring is fixedly connected with the inner wall of the top end of the outer frame.

[0022] The utility model has the advantages of the following:

[0023] 1. In the utility model, the extrusion plate is used to shield the concrete block by the external electric control hydraulic rod, so that the concrete block is prevented from being bonded to the mold, the separation and coincidence of the clamping block and the mold notch are realized, the tedious steps of manual release of the limiting are avoided, and the working efficiency is further improved.

[0024] 2. In the utility model, the concrete debris on the surface of the fixed plate is cleaned by the scraper, the debris is prevented from entering the concrete during the concrete molding, the concrete quality is affected, the manual cleaning steps are reduced, and the working time is further saved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 An outer frame and a mold overall display schematic diagram of a concrete aerated block rapid forming mold are provided for the utility model;

[0026] Figure 2 An outer frame sectional view schematic diagram of a concrete aerated block rapid forming mold is provided for the utility model;

[0027] Figure 3 A moving plate sectional view schematic diagram of a concrete aerated block rapid forming mold is provided for the utility model;

[0028] Figure 4 A fixed plate sectional view schematic diagram of a concrete aerated block rapid forming mold is provided for the utility model;

[0029] Figure 5 An A diagram enlarged schematic diagram of a concrete aerated block rapid forming mold is provided for the utility model.

[0030] LEGEND:

[0031] 1. Outer frame; 2. Fixed plate; 3. Mold; 4. Electric telescopic rod; 5. Moving plate; 6. Clamping block; 7. Movable spring; 8. Fixed rod; 9. Guide plate; 10. Hydraulic rod; 11. Extrusion plate; 12. Scraper; 13. Slide rail; 14. Slide block; 15. Collection box; 16. Plug block; 17. Moving spring. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present utility model.

[0033] With reference to Figures 1-3 The present utility model provides an embodiment: a kind of concrete aerated block rapid forming mould, including outer frame 1, the inner wall of outer frame 1 is provided with mould 3, in the production process of concrete aerated block, mould 3 can make concrete raw materials evenly distribute, when concrete slurry is injected into mould 3, the limiting effect of mould 3 makes slurry keep stable state in cavity, avoid the local accumulation or loss of raw materials, above is prior art, do not make too much superfluous words, the inner wall of outer frame 1 is provided with electric telescopic rod 4, electric telescopic rod 4's bottom end is fixedly connected with moving plate 5, electric telescopic rod 4 is a kind of device that can realize the motion of rod body extension by motor drive, by motor as power source, the rotary motion of motor is converted into the linear motion of electric telescopic rod 4 by transmission mechanism, the bottom end of moving plate 5 is provided with hydraulic rod 10, hydraulic rod 10 is also called hydraulic cylinder, it is an execution element that converts hydraulic energy into mechanical energy, the bottom end of hydraulic rod 10 is fixedly connected with extrusion plate 11, the inner wall of outer frame 1 is fixedly connected with fixed rod 8, the inner wall of outer frame 1 is fixedly connected with guide plate 9, guide plate 9 is provided with two groups, guide plate 9 has vertical moving guide effect to mould 3, the inner wall of moving plate 5 is provided with movable mechanism, the top of fixed plate 2 is provided with cleaning assembly, movable mechanism includes clamping block 6, the side wall of clamping block 6 is elastically connected with moving plate 5 by movable spring 7, clamping block 6 is provided with four groups, the left end of clamping block 6 is rectangular block, right end is U-shaped, the upper half of U-shaped is provided with upper and lower end bevel, when fixed rod 8 extrudes the upper and lower end bevel of clamping block 6, let clamping block 6 move left, the bottom end of U-shaped is also provided with bevel, when mould 3 extrudes the bottom end bevel of clamping block 6, let clamping block 6 move left, clamping block 6 is connected on the inner wall of moving plate 5 by penetrating and sliding, the inner wall of moving plate 5 is provided with the slot corresponding with clamping block 6, so that clamping block 6 can move horizontally.

[0034] With reference to Figure 4 With Figure 5The cleaning assembly comprises a fixed plate 2, a notch is formed in the fixed plate 2, concrete debris falls into the collecting box 15 from the notch, the top end of the fixed plate 2 is fixedly connected with a sliding rail 13, the side wall of the sliding rail 13 is slidably connected with a sliding block 14, the sliding rail 13 is a mechanical device for guiding linear motion of an object, which is usually composed of a rail and the sliding block 14, the sliding block 14 is connected with the object to be moved and can slide along the rail, the side wall of the sliding block 14 is fixedly connected with a scraper 12, the scraper 12 plays a cleaning role on the concrete debris on the fixed plate 2, the inner wall of the fixed plate 2 is detachably provided with the collecting box 15, the collecting box 15 plays a collecting role on the concrete debris and facilitates subsequent unified treatment, the outer wall of the collecting box 15 is inserted with an insertion block 16, the bottom end of the insertion block 16 is elastically connected with the outer frame 1 through a moving spring 17, the fixed plate 2 is fixedly connected to the top end inner wall of the outer frame 1, the bottom end of the scraper 12 is in contact with the top end of the fixed plate 2, the insertion block 16 is slidably connected to the outer wall of the outer frame 1, the outer wall of the outer frame 1 and the fixed plate 2 is provided with a notch corresponding to the insertion block 16, so that the insertion block 16 can move vertically, the insertion block 16 is slidably connected to the outer wall of the fixed plate 2, the bottom end of the insertion block 16 is fixedly connected with one end of the moving spring 17, the other end of the moving spring 17 is fixedly connected with the top end inner wall of the outer frame 1, when the insertion block 16 moves downward, the moving spring 17 is compressed, and when reset, the insertion block 16 is reset by the elastic force of the moving spring 17.

[0035] With reference to Figures 1-3 The side wall of the clamping block 6 is fixedly connected with one end of the movable spring 7, the other end of the movable spring 7 is fixedly connected with the left end inner wall of the moving plate 5, when the clamping block 6 moves leftward, the movable spring 7 is compressed, and when reset, the clamping block 6 is reset by the elastic force of the movable spring 7, the clamping block 6 is inserted into the inner wall of the mold 3, the inner wall of the mold 3 is provided with four groups of notches corresponding to the clamping block 6, when the clamping block 6 is inserted into the notch, the mold 3 can be unidirectionally limited, the outer wall of the moving plate 5 is in contact with the inner wall of the mold 3, the upper and lower ends of the clamping block 6 are in contact with the upper and lower ends of the fixed rod 8, when the fixed rod 8 is in contact with the upper and lower ends of the clamping block 6, the fixed rod 8 will extrude the clamping block 6 to make the clamping block 6 move horizontally, the guide plate 9 is slidably connected to the side wall of the mold 3, the side wall of the mold 3 is provided with a notch corresponding to the guide plate 9, so that the mold 3 moves vertically along the side wall of the guide plate 9.

[0036] Working principle: when the concrete needs to be demoulding, the staff first electric control electric telescopic rod 4 moves down, electric telescopic rod 4 will move plate 5, hydraulic rod 10, clamping block 6 and extrusion plate 11 down, when the lower end of the inclined surface of clamping block 6 contacts with fixed rod 8, fixed rod 8 will extrude the inclined surface of clamping block 6, so that clamping block 6 moves left, clamping block 6 moves left will extrude movable spring 7, when clamping block 6 no longer contacts with fixed rod 8, under the action of the elastic force of movable spring 7, clamping block 6 restores the initial state, when clamping block 6 continues to move down with moving plate 5, when the bottom end of the inclined surface of clamping block 6 contacts with mold 3, the top end of mold 3 will extrude the inclined surface of clamping block 6, so that clamping block 6 moves left, clamping block 6 moves left will extrude movable spring 7, when clamping block 6 coincides with the slot on mold 3, under the elastic force of movable spring 7, clamping block 6 is inserted into the slot of mold 3, completing the limiting of mold 3, at this time, extrusion plate 11 contacts with the upper surface of the concrete block, then the external electric control electric telescopic rod 4, electric telescopic rod 4 will move up with hydraulic rod 10, the movable end of hydraulic rod 10 moves down with extrusion plate 11, extrusion plate 11 will continue to position the concrete brick, at the same time, electric telescopic rod 4 will move up with moving plate 5, clamping block 6 and mold 3, mold 3 will move up along the side wall of guide plate 9, when mold 3 completely separates from the concrete block, the staff can take out the concrete block with tools, then the external electric control electric telescopic rod 4 and hydraulic rod 10 move up, electric telescopic rod 4 will continue to move up with moving plate 5, clamping block 6 and mold 3, when the upper end of the inclined surface of clamping block 6 contacts with the bottom end of fixed rod 8, the bottom end of fixed rod 8 will extrude the upper end of the inclined surface of clamping block 6, so that clamping block 6 moves left, clamping block 6 will separate from the slot on mold 3, mold 3 will move down along the side wall of guide plate 9 to the initial position under the action of its own gravity, when clamping block 6 no longer contacts with fixed rod 8, the elastic force of movable spring 7 will make clamping block 6 restore the initial state, finally, the movable end of hydraulic rod 10 restores to the initial position with extrusion plate 11, if the concrete needs to be demoulding again, only need to continue to repeat the above operation steps.

[0037] When the concrete debris on the fixed plate 2 needs to be cleaned, the external electric control sliding rail 13 moves the sliding block 14 and the scraper 12 backward, the scraper 12 cleans the debris on the fixed plate 2, and the debris falls into the collecting box 15 from the slot of the fixed plate 2; when the collecting box 15 needs to be cleaned, the hand moves the plug 16 downward, the plug 16 extrudes the moving spring 17, when the plug 16 no longer blocks the collecting box 15, the hand takes out the collecting box 15 backward, when the collecting box 15 is taken out, the hand releases the plug 16, and the plug 16 is reset by the elastic force of the moving spring 17; when the collecting box 15 needs to be installed, the hand moves the plug 16 downward, when the plug 16 no longer blocks the collecting box 15, the collecting box 15 is aligned and inserted into the slot of the fixed plate 2, the hand releases the plug 16, and the plug 16 is reset by the elastic force of the moving spring 17, the collecting box 15 is blocked and limited, and the above operation steps can be repeated to clean the debris again.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A rapid forming mould for aerated concrete blocks, comprising an outer frame (1), characterised in that: The inner wall of the outer frame (1) is provided with a mold (3), the inner wall of the outer frame (1) is provided with an electric telescopic rod (4), the bottom end of the electric telescopic rod (4) is fixedly connected with a moving plate (5), the bottom end of the moving plate (5) is provided with a hydraulic rod (10), the bottom end of the hydraulic rod (10) is fixedly connected with an extrusion plate (11), the inner wall of the outer frame (1) is fixedly connected with a fixed rod (8), the inner wall of the outer frame (1) is fixedly connected with a guide plate (9), the inner wall of the moving plate (5) is provided with a movable mechanism, and the top inner wall of the outer frame (1) is provided with a cleaning assembly; The movable mechanism comprises a clamping block (6), the side wall of the clamping block (6) is elastically connected with the moving plate (5) through an elastic spring (7), and the clamping block (6) penetrates and is slidingly connected on the inner wall of the moving plate (5).

2. The rapid forming mold for aerated concrete block according to claim 1, characterized in that: The cleaning assembly comprises a fixed plate (2), the top end of the fixed plate (2) is fixedly connected with a sliding rail (13), the side wall of the sliding rail (13) is slidingly connected with a sliding block (14), the side wall of the sliding block (14) is fixedly connected with a scraper (12), the inner wall of the fixed plate (2) is detachably installed with a collecting box (15), the outer wall of the collecting box (15) is inserted with an insertion block (16), the bottom end of the insertion block (16) is elastically connected with the outer frame (1) through a moving spring (17), and the fixed plate (2) is fixedly connected on the top inner wall of the outer frame (1).

3. The rapid forming mold for aerated concrete block according to claim 1, characterized in that: The side wall of the clamping block (6) is fixedly connected with one end of the elastic spring (7), and the other end of the elastic spring (7) is fixedly connected with the left end inner wall of the moving plate (5).

4. The rapid forming mold for aerated concrete block according to claim 1, characterized in that: The clamping block (6) is inserted into the inner wall of the mold (3), and the outer wall of the moving plate (5) is in contact with the inner wall of the mold (3).

5. The rapid forming mold for aerated concrete block according to claim 1, characterized in that: The upper and lower ends of the clamping block (6) are in contact with the upper and lower ends of the fixed rod (8), and the guide plate (9) is slidingly connected on the side wall of the mold (3).

6. The rapid forming mold for aerated concrete block according to claim 2, characterized in that: The bottom end of the scraper (12) is in contact with the top end of the fixed plate (2).

7. The rapid forming mold for aerated concrete block according to claim 2, characterized in that: The insertion block (16) is slidingly connected on the outer wall of the outer frame (1), and the insertion block (16) is slidingly connected on the outer wall of the fixed plate (2).

8. The rapid forming mold for aerated concrete block according to claim 2, characterized in that: The bottom end of the insertion block (16) is fixedly connected with one end of the moving spring (17), and the other end of the moving spring (17) is fixedly connected with the top inner wall of the outer frame (1).

Citation Information

Patent Citations

  • Concrete aerated brick mold capable of achieving rapid forming

    CN220763001U