Tandem die table device for three-dimensionally producing precast concrete planks
By installing an automatic lifting demolding formwork and diverter on the top of the mold base plate, the problem of low demolding efficiency caused by the large contact area between the bottom of the precast concrete slab and the mold base plate is solved, and a highly efficient and stable demolding process is achieved.
Patent Information
- Application Number
- CN202423196901.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
During the production process of precast concrete slabs, the large contact area between the bottom and the base plate of the mold results in low demolding efficiency and easy damage.
The three-dimensional production of precast concrete slabs uses a series of mold table devices. By setting an automatically lifting demolding formwork and a distributor on the top of the mold table base plate, and in conjunction with a hydraulic cylinder and ball screw structure, the demolding formwork is pushed and the release agent is sprayed, thereby improving demolding efficiency.
This improves the demolding efficiency and quality of precast concrete slabs, ensuring the stability and efficiency of the demolding process.
Smart Images

Figure CN223558678U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to precast concrete slab production technical field, concretely to a series connection mould platform device of three -dimensional production precast concrete slab. BACKGROUND
[0002] The precast concrete slab is the building component that is manufactured according to specific design and standard in factory environment, is transported to the construction site subsequently and is assembled, and this production mode not only improves efficiency, guarantees the consistency of quality, but also can significantly shorten construction period, and it is helpful to reduce the environmental influence brought by on-site construction;The precast concrete slab mould platform is the key facility in the precast component manufacturing process, and it provides necessary support and shape control for the forming of concrete slab.
[0003] The precast concrete slab needs to use the mould platform to produce in the production process, and the mould platform is composed of the bottom plate and side mould plate, and since the bottom plate is in contact with the bottom of the precast concrete slab in a larger surface, the efficiency is low when demoulding, and the precast concrete slab is also easy to be damaged, so it needs to be improved. UTILITY MODEL CONTENT
[0004] The utility model discloses a series connection mould platform device of three -dimensional production precast concrete slab to solve the problem that the bottom of precast concrete slab is not easy to demould with the contact surface of mould platform bottom plate proposed in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a series connection mould platform device of three -dimensional production precast concrete slab, including mould platform bottom plate, the second hydraulic cylinder is installed at the bottom of mould platform bottom plate, and the demoulding plate is arranged at the top of mould platform bottom plate, the top of second hydraulic cylinder is connected with the bottom of demoulding plate, the outer wall of demoulding plate is provided with mould plate, the mould plate is installed on the mould platform bottom plate, and the demoulding plate is connected with the mould plate and forms movable connection, the top of mould plate is provided with the flow divider, the four sides and the bottom of flow divider are all installed with the spray head, and the top of flow divider is connected with the release agent storage barrel.
[0006] Preferably, the top side of the mould platform bottom plate is provided with a first reciprocating ball screw, and the top of the first reciprocating ball screw is fixedly connected with a beam frame.
[0007] Preferably, the top of the beam frame is provided with a first hydraulic cylinder, and the lower end of the first hydraulic cylinder is fixedly connected with the top side of the flow divider.
[0008] Preferably, the flow divider is in a rectangular structure, and the size of the flow divider is less than the size of the mould plate.
[0009] Preferably, the top of the beam frame is provided with a release agent storage barrel, one side of the release agent storage barrel is connected with a conveying pipe, and the conveying pipe is provided with a conveying pump.
[0010] Preferably, the bottom side of the mold table base is provided with a sliding block, the outer wall of the sliding block is provided with a sliding rail, the sliding block is in sliding connection with the sliding rail, and the sliding rail is fixed on the ground.
[0011] Preferably, the bottom of the mold table base is provided with a second reciprocating ball screw, and the fixed seat of the second reciprocating ball screw is fixed on the ground.
[0012] Compared with the prior art, the device has the beneficial effects that:
[0013] (1) The device can improve the demolding efficiency of the prefabricated concrete slab and ensure the quality of the demolding of the prefabricated concrete slab.
[0014] (2) The device is provided with an automatically-lifted demolding plate on the top of the mold table base, and the demolding plate is used as a bottom mold plate on the inner side of the mold plate. The lifting of the demolding plate can push the prefabricated concrete slab to separate from the mold plate, and the demolding efficiency of the prefabricated concrete slab can be improved by cooperating with the prefabricated concrete slab hoisting equipment.
[0015] (3) The device is provided with a flow divider on the top of the demolding plate, and the flow divider can spray the demolding agent on the mold plate and the demolding plate, thereby improving the demolding efficiency of the prefabricated concrete slab. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure schematic view of a series mold table device for three-dimensional production of prefabricated concrete slabs.
[0017] Figure 2 It is a structure schematic view of a series mold table device for three-dimensional production of prefabricated concrete slabs. Figure 1 It is an enlarged view of A in the figure.
[0018] Figure 3 It is a top view of a series mold table device for three-dimensional production of prefabricated concrete slabs.
[0019] In the figure: 1, beam frame; 2, first reciprocating ball screw; 3, spray head; 4, flow divider; 5, conveying pipe; 6, conveying pump; 7, demolding agent storage barrel; 8, first hydraulic cylinder; 9, mold plate; 10, sliding block; 11, sliding rail; 12, mold table base; 13, second reciprocating ball screw; 14, second hydraulic cylinder; 15, demolding plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Referring to Figures 1-3 The utility model provides a technical scheme: a series connection mould table device of three -dimensional production prefabricated concrete slab, including mould table bottom plate 12, mould table bottom plate 12 bottom installs second hydraulic cylinder 14, mould table bottom plate 12 top side installs first reciprocating ball screw 2, first reciprocating ball screw 2 top fixedly connected with beam frame 1, and beam frame 1 is the right angle " U " shape structure, this structure can drive shunt 4 to move to different positions for use through the longitudinal movement of beam frame 1, beam frame 1 top installs first hydraulic cylinder 8, and the lower end of first hydraulic cylinder 8 is fixedly connected with shunt 4 top side, this structure can accelerate product from mould plate 9 inside demoulding through first hydraulic cylinder 8 promotes demoulding plate 15, and product is hoisted simultaneously with hoisting equipment, improves demoulding efficiency, beam frame 1 top is provided with demoulding agent storage bucket 7, and one side of demoulding agent storage bucket 7 is connected with delivery pipe 5, and delivery pump 6 is set up on delivery pipe 5, this structure is used for storing demoulding agent through demoulding agent storage bucket 7, and the automatic delivery of demoulding agent can be realized through delivery pump 6, mould table bottom plate 12 bottom side installs sliding block 10, and sliding block 10 outer wall is sleeved with slide rail 11, and sliding block 10 is slidably connected with slide rail 11, and slide rail 11 is fixed on the ground, this structure can improve the stability when mould table bottom plate 12 moves through the setting sliding block 10 and slide rail 11, mould table bottom plate 12 bottom installs second reciprocating ball screw 13, and the fixed seat of second reciprocating ball screw 13 is installed on the ground, the second reciprocating ball screw 13 of this structure can drive mould table bottom plate 12 linear motion in the longitudinal direction, so that the appropriate work area can be moved to through the movement of mould table bottom plate 12, second reciprocating ball screw 13 and first reciprocating ball screw 2 are all prior art, so here do not carry out too much repetition, the screw slide of second reciprocating ball screw 13 top is fixedly connected with the bottom of mould table bottom plate 12, mould table bottom plate 12 top is provided with demoulding plate 15, and the top of second hydraulic cylinder 14 is connected with the bottom of demoulding plate 15, and mould plate 9 is set up on the outer wall of demoulding plate 15, and mould plate 9 is installed on mould table bottom plate 12, and demoulding plate 15 and mould plate 9 constitute movable connection, and mould plate 9 top is provided with shunt 4, and shunt 4 is rectangular structure, and the size of shunt 4 is less than the size of mould plate 9, this structure can evenly distribute demoulding agent in the four sides and bottom of mould plate 9 inner wall through shunt 4, and it is favorable to the subsequent demoulding of mould plate 9, and the four sides and bottom of shunt 4 are all installed with spray head 3, and the top of shunt 4 is connected with demoulding agent storage bucket 7, this device can promote shunt 4 to drop automatically and enter mould plate 9 inside and carry out the spraying work of demoulding agent through first hydraulic cylinder 8, prefabricated concrete slab uses hoisting equipment demoulding this part is prior art, so here do not carry out too much repetition.
[0022] Working principle: when using the series mould table device for producing prefabricated concrete slab, the first hydraulic cylinder 8 pushes the flow divider 4 into the mould plate 9 and sprays the release agent before the prefabricated concrete slab is produced, then the flow divider 4 is reset, after the prefabricated concrete slab is formed in the mould plate 9, if the release work is needed, the hoisting equipment is used to connect and hoist the prefabricated concrete slab, at the same time, the second hydraulic cylinder 14 pushes the release plate 15 to move upward, so that the release plate 15 pushes the prefabricated concrete slab to separate from the mould plate 9, thereby improving the release efficiency and quality of the prefabricated concrete slab.
[0023] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A tandem form table arrangement for the stereoscopic production of precast concrete panels, comprising a form table base plate (12), characterized in that: The bottom of the mold base plate (12) is provided with a second hydraulic cylinder (14), the top of the mold base plate (12) is provided with a stripping plate (15), the top end of the second hydraulic cylinder (14) is connected with the bottom of the stripping plate (15), the outer wall of the stripping plate (15) is provided with a mold plate (9), the mold plate (9) is installed on the mold base plate (12), the stripping plate (15) and the mold plate (9) are movably connected, the top of the mold plate (9) is provided with a flow divider (4), the four sides and the bottom of the flow divider (4) are provided with a spray head (3), and the top of the flow divider (4) is connected with a stripping agent storage barrel (7).
2. A tandem form table apparatus for the production of precast concrete panels in the vertical plane according to claim 1 characterised in that: The top side of the mold base plate (12) is provided with a first reciprocating ball screw (2), and the top of the first reciprocating ball screw (2) is fixedly connected with a beam frame (1).
3. A tandem form table apparatus for the production of precast concrete panels in the vertical plane according to claim 2 wherein: The top of the beam frame (1) is provided with a first hydraulic cylinder (8), and the lower end of the first hydraulic cylinder (8) is fixedly connected with the top side of the flow divider (4).
4. A tandem form table apparatus for the production of precast concrete panels in the vertical plane according to claim 1 characterised in that: The flow divider (4) is in a rectangular structure, and the size of the flow divider (4) is smaller than that of the mold plate (9).
5. A tandem form table apparatus for the production of precast concrete panels in the vertical plane according to claim 2 wherein: The top of the beam frame (1) is provided with a stripping agent storage barrel (7), one side of the stripping agent storage barrel (7) is connected with a conveying pipe (5), and the conveying pipe (5) is provided with a conveying pump (6).
6. A tandem form table apparatus for the production of precast concrete panels in the vertical plane according to claim 1 characterised in that: The bottom side of the mold base plate (12) is provided with a sliding block (10), the outer wall of the sliding block (10) is sleeved with a sliding rail (11), the sliding block (10) and the sliding rail (11) are slidably connected, and the sliding rail (11) is fixed on the ground.
7. A tandem form table apparatus for the production of precast concrete panels in the round, according to claim 1, characterized in that: The bottom of the mold base plate (12) is provided with a second reciprocating ball screw (13), and the fixed seat of the second reciprocating ball screw (13) is installed on the ground.