Plastic particle discharging, stirring and connecting system
By designing an automated control system for the discharge pipe and switching valves between the plastic granulator and multiple mixing and homogenizing devices, the problems of cumbersome operation and low efficiency in the existing technology have been solved, realizing the rapid conversion and uniform distribution of plastic granules, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423082152.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In existing plastic granulation production lines, the granulators and homogenization devices are large and fixed in size, resulting in cumbersome operation, low efficiency, inability to flexibly respond to changes in output, and the need for additional equipment to participate in material transfer, which increases costs.
Design a plastic pellet discharge mixing and connection system, which connects to multiple mixing and homogenizing devices through a discharge pipe, and sets up a switch valve and an electrical control device to realize automated control of material distribution, simplify operation and improve efficiency.
It enables rapid conversion and free feeding of plastic granules, simplifies operation, improves work efficiency, reduces costs, and ensures uniform material distribution and consistent product quality.
Smart Images

Figure CN223558794U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic granulation sorting equipment, especially to a plastic particle discharge stirring connection system. BACKGROUND
[0002] The plastic granulator production line comprises an extrusion stage, a granulation stage, a screening stage, and a subsequent processing mixing and stirring stage and a packaging stage. The extrusion stage, the granulation stage, and the screening stage adopt a plastic granulator, and the processing mixing and stirring stage adopts a homogenizing device. After the outlet of the screening machine is connected to the inlet of the homogenizing device through a connecting pipe, the rapid transfer of plastic particles can be realized, and high-efficiency production in a flow line can be achieved.
[0003] In the existing plastic granulator production line, the granulator and the homogenizing device are relatively large in size and are inconvenient to move, so they are generally fixed in position. Moreover, the granulator and the homogenizing device are generally connected in a one-to-one manner. When the output of the granulator is large, the capacity of the homogenizing device cannot match the plastic particles produced by the granulator, and multiple stirring homogenizing devices need to be used for alternating feeding. However, when it is necessary to transfer the plastic particles to another stirring homogenizing device, additional material suction devices or material distribution devices need to be involved for material transfer, which is not only complicated to operate and low in work efficiency, but also time-consuming and labor-intensive and high in production cost. SUMMARY
[0004] The utility model aims to at least solve one of the problems in the related art to some extent. To this end, one of the purposes of the utility model is to provide a plastic particle discharge stirring connection system for realizing the rapid conversion of the connection of the granulator and multiple stirring homogenizing devices and realizing the free feeding of plastic particles into different homogenizing devices, which is simple to operate, saves time and effort, and improves work efficiency.
[0005] A plastic particle discharge stirring connection system comprises:
[0006] A plastic granulator is connected to a discharge pipe at the discharge end of the plastic granulator.
[0007] A bearing platform comprises a platform and multiple support frames arranged at intervals and connected to the bottom of the platform. The platform is arranged to extend in the horizontal direction, and the support frames are arranged in the vertical direction. The support frames are used to raise the platform.
[0008] At least two stirring homogenizing devices are arranged on the platform. Each stirring homogenizing device is connected to a feeding pipe, and the stirring homogenizing device is also provided with a switch valve connected between the feeding pipe and the feeding end of the stirring homogenizing device. At least two feeding pipes are connected to the discharge pipe.
[0009] An electric control device is electrically connected to at least two of the on-off valves.
[0010] Further, a sealing gasket is arranged at the connection between the outlet pipe and the inlet pipe.
[0011] Further, one of the outlet pipe and the inlet pipe is provided with a first buckle, and the other is provided with a second buckle, and the outlet pipe and the inlet pipe are connected by the first buckle and the second buckle.
[0012] Further, the carrying platform is further provided with a pipe clamp, one end of the pipe clamp is clamped to the inlet pipe, and the other end is fixedly connected to the platform.
[0013] Further, the number of the pipe clamps is at least two, and one pipe clamp corresponds to one inlet pipe.
[0014] Further, the material of the pipe clamp is aluminum alloy.
[0015] Further, the carrying platform further comprises a ladder, and the ladder is connected to one side of the platform.
[0016] Further, the top plane of the ladder is at the same horizontal plane as the surface of the platform.
[0017] Further, the on-off valve is an electric butterfly valve.
[0018] Further, the material of the outlet pipe is polytetrafluoroethylene or rubber.
[0019] The above technical scheme provided by the embodiment of the present application has the following advantages compared with the prior art:
[0020] The present application is connected with the inlet pipe, the outlet pipe of the plastic granulator is connected with the outlet pipe, the different inlet pipes and outlet pipes are connected, and the on-off valve is arranged between the inlet pipe and the inlet end of the stirring and homogenizing device. The on-off valve is controlled by the electric control device to realize the automatic opening and closing effect. In this way, different stirring and homogenizing devices can be connected with the plastic granulator through the inlet pipe and the outlet pipe, and the communication between the outlet pipe and the inlet pipe is realized by the opening and closing of the different on-off valves. The plastic granulator can selectively transport the plastic particles to different stirring and homogenizing devices. The operation is simple and convenient. Only by operating the electric control device to control the opening and closing of different on-off valves, the plastic particles can be transported to different stirring and homogenizing devices. Time and labor are saved, and work efficiency is improved.
[0021] Further, a carrying platform is arranged, which can flexibly respond to workshop layout adjustment, quickly reconfigure space and connect equipment, and is also convenient for subsequent material distribution operation of the stirring and homogenizing device. Attached Figure Description
[0022] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] In the attached image:
[0025] Figure 1 This is a schematic diagram of the structure of an embodiment of the plastic pellet discharge mixing and connection system of this application;
[0026] Figure 2 This is a schematic diagram of another connection method of an embodiment of the plastic pellet discharge mixing and connection system of this application;
[0027] Figure 3 This is a schematic diagram of another embodiment of the plastic pellet discharge mixing and connection system of this application;
[0028] Figure 4 This is a rear view of another embodiment of the carrying platform and mixing and homogenizing device in the plastic pellet discharge mixing and connecting system of this application.
[0029] Figure label:
[0030] 1. A plastic granule discharge mixing and connection system; 10. Plastic granulator; 11. Discharge pipe; 111. First buckle; 30. Bearing platform; 31. Platform; 33. Support frame; 35. Pipe clamp; 37. Ladder; 50. Mixing and homogenizing device; 51. Feed pipe; 511. Second buckle; 53. Switch valve. Detailed Implementation
[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0032] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0033] like Figure 1 - Figure 4 As shown, the plastic pellet discharge mixing and connection system 1 provided in this application includes:
[0034] Plastic granulator 10, the discharge end of plastic granulator 10 is connected to discharge pipe 11;
[0035] The support platform 30 includes a platform 31 and a plurality of spaced support frames 33 connected to the bottom of the platform 31. The platform 31 extends horizontally and the support frames 33 are arranged vertically. The support frames 33 are used to raise the platform 31.
[0036] At least two mixing and homogenizing devices 50 are provided on the platform 31. Each mixing and homogenizing device 50 is connected to a feed pipe 51. The mixing and homogenizing device 50 is also provided with a switch valve 53, which is connected between the feed pipe 51 and the feed end of the mixing and homogenizing device 50. At least two feed pipes 51 are connected to the discharge pipe 11.
[0037] The electrical control device is electrically connected to at least two switching valves 53.
[0038] The discharge end of the plastic granulator 10 is connected to a discharge pipe 11 for conveying the granulated plastic granules to the next processing stage. The support platform 30 includes a horizontally extending platform 31 and multiple spaced support frames 33 connected to the bottom of the platform 31. The support frames 33 are vertically arranged and their function is to raise the platform 31 to facilitate operation and equipment maintenance. At least two mixing and homogenizing devices 50 are mounted on the platform 31, and each mixing and homogenizing device 50 is connected to an inlet pipe 51 for receiving plastic granules from the discharge pipe 11. The mixing and homogenizing device 50 is also equipped with a switching valve 53, which is connected between the inlet pipe 51 and the inlet end of the mixing and homogenizing device 50 to control the inflow of material. At least two inlet pipes 51 are connected to the discharge pipe 11 to ensure that the material can be evenly distributed to each mixing and homogenizing device 50. The electronic control device is electrically connected to at least two switching valves 53. Through electronic control, the switching valves 53 can be remotely controlled, thereby accurately controlling the flow and distribution of materials and improving the automation level and work efficiency of the entire system.
[0039] In this embodiment, the discharge end of the plastic granulator 10 is connected to the stirring and homogenizing device 50 through the discharge pipe 11, ensuring continuous and stable output of plastic particles. The design of the carrying platform 30 not only improves the convenience of operation, but also increases the stability of the platform 31 through the support frame 33, thereby ensuring the stable operation of the stirring and homogenizing device 50 during the working process. The stirring and homogenizing device 50 can effectively mix different batches of plastic particles, reduce the quality difference between batches, and improve the consistency of product quality. The addition of the on-off valve 53 provides precise control for the inflow of materials, making the distribution of materials more uniform and avoiding the problem of insufficient stirring caused by uneven distribution of materials. The introduction of the electric control device makes the operation of the entire system more intelligent and automated, and the operator can remotely control the on-off valve 53 through the electric control device, thereby realizing precise control of the entire production process and improving production efficiency and product quality.
[0040] Further, a sealing gasket is provided at the connection between the discharge pipe 11 and the inlet pipe 51.
[0041] Specifically, the sealing gasket ensures that there is no leakage of materials at the connection, maintains a clean production environment, avoids waste of materials, and ensures the continuity of production.
[0042] The material selection of the sealing gasket is critical, as it needs to have good temperature resistance and chemical resistance to withstand the high temperatures and chemical substances that may occur during the discharge of plastic particles. In addition, the design of the gasket should also consider ease of replacement and maintenance to reduce downtime and improve production efficiency. In actual application, the installation position and fastening method of the sealing gasket also need to be precisely controlled to ensure that its sealing effect reaches the best. Through the optimization of these details, the stability and reliability of the entire plastic particle discharge and stirring connection system can be further improved.
[0043] Further, one of the discharge pipe 11 and the inlet pipe 51 is provided with a first buckle 111, and the other is provided with a second buckle 511. The discharge pipe 11 and the inlet pipe 51 are connected through the first buckle 111 and the second buckle 511.
[0044] Specifically, the connection between the discharge pipe 11 and the inlet pipe 51 is provided with a sealing gasket and a quick-release buckle structure. The quick-release buckle facilitates pipe maintenance and replacement, improves equipment maintenance efficiency, reduces downtime, and meets the needs of production rhythm adjustment and equipment layout changes.
[0045] The quick-release buckle structure is designed ingeniously, adopting a spring-loaded mechanism to ensure that the buckle can be quickly and securely locked during connection, and easily released when disassembly is needed. This design not only improves the convenience of operation, but also ensures the reliability of the connection, preventing material leakage or equipment failure due to unstable connection during production. In addition, the material selection of the buckle is also important, it needs to have enough strength and durability to withstand long-term use and frequent disassembly. In practical application, the size and shape of the buckle are precisely calculated to adapt to different sizes of pipes and ensure good sealing performance under various working conditions. Through these design details, the overall performance of the plastic particle discharge and stirring connection system has been significantly improved, providing strong support for modern production.
[0046] Further, the carrying platform 30 is also provided with a pipe clamp 35, one end of the pipe clamp 35 clamping the inlet pipe 51, and the other end fixedly connected to the platform 31.
[0047] Specifically, the inlet pipe 51 is fixedly connected to the carrying platform 30 through the pipe clamp 35. This structure can firmly fix the inlet pipe 51 and can adapt to different pipe diameters of the inlet pipe 51, buffer equipment vibration, prevent displacement and wear of the inlet pipe 51, ensure stable material conveying and equipment operation safety, and reduce the risk of loosening and leakage at the connection due to pipe body shaking.
[0048] Further, the number of pipe clamps 35 is at least two, and one pipe clamp 35 clamps one inlet pipe 51.
[0049] Specifically, the number of pipe clamps 35 should be at least two to ensure that each inlet pipe 51 has a corresponding pipe clamp 35 for clamping, thereby ensuring the stability and safety of the entire system.
[0050] The layout of the pipe clamp 35 is carefully designed to ensure uniform distribution of force and avoid local stress concentration on the inlet pipe 51. Each pipe clamp 35 is equipped with an adjusting device that can adjust the clamping force according to actual needs to adapt to inlet pipes 51 of different diameters and materials. In addition, the connection part of the pipe clamp 35 and the carrying platform 30 is designed with damping material to absorb vibration generated during equipment operation, further improving the stability and reliability of the system. Through these measures, the overall performance of the plastic particle discharge and stirring connection system has been further optimized, ensuring long-term stable operation, reducing maintenance costs and downtime.
[0051] Further, the material of the pipe clamp 35 is aluminum alloy.
[0052] Specifically, the selection of such material is based on its lightweight and high-strength characteristics. Aluminum alloy not only has good mechanical properties, but also has strong corrosion resistance, which can adapt to various harsh working environments. In addition, aluminum alloy has excellent heat conduction performance, which helps to quickly dissipate the heat generated by the pipe clamp 35 during operation, thereby prolonging the service life of the equipment. In terms of design, the aluminum alloy pipe clamp 35 also has good processing performance and can be easily processed into various shapes to meet the fixing needs of different inlet pipes 51. By using aluminum alloy material, the overall performance of the plastic particle discharge and stirring connection system has been further improved, ensuring that the equipment not only operates efficiently, but also has good stability and durability.
[0053] Further, the carrying platform 30 further comprises a ladder 37 connected to one side of the platform 31.
[0054] Specifically, the design of the carrying platform 30 takes into account the safety and convenience of the operator. The setting of the ladder 37 enables the operator to safely go up and down the platform 31 to carry out routine inspection and maintenance work. In addition, the structural design of the ladder 37 is solid and durable, and can withstand frequent use without deformation or damage. In order to further improve safety, the surface of the ladder 37 is also treated with anti-slip, ensuring stable grip in various weather conditions. Overall, the combination of the carrying platform 30 and the ladder 37 not only improves the functionality of the system, but also ensures the safety of the operator during work.
[0055] The ladder 37 adopts anti-slip design to ensure the safety of the operator during equipment inspection or maintenance. In addition, the surface of the carrying platform 30 is specially treated and has good wear resistance and slip resistance to adapt to the complex environment of the industrial site. The structural design of the platform 31 fully considers the space utilization efficiency, so that the operator can easily access various parts of the equipment, thereby improving the maintenance efficiency. Overall, the design of the carrying platform 30 not only focuses on practicality, but also takes into account safety, providing strong support for the stable operation of the plastic particle discharge and stirring connection system.
[0056] Further, the top plane of the ladder 37 is at the same level as the surface of the platform 31.
[0057] Specifically, the top plane of the ladder 37 is at the same level as the surface of the platform 31, meaning there is no height difference between the two, ensuring a smooth transition for the user when moving from the ladder 37 to the platform 31 without the risk of falling or tripping. This design not only improves the convenience of operation, but also reduces accidents that may be caused by height changes. In addition, to accommodate different heights and usage habits of different operators, the top plane of the ladder 37 is also designed with adjustable steps, allowing users to adjust the height of the steps as needed. Such a design makes the plastic particle discharge mixing connection system more user-friendly, ensuring the comfort and safety of operators during routine maintenance and inspection.
[0058] Further, the switch valve 53 is an electric butterfly valve.
[0059] Specifically, the switch valve 53 is a device for controlling fluid flow, designed as an electric butterfly valve, which opens and closes by rotating the butterfly plate driven by an electric motor.
[0060] The electric butterfly valve design of the switch valve 53 not only improves the accuracy of operation, but also ensures reliability and durability under various working conditions. Due to its simple structure, maintenance and replacement of parts are relatively easy, thereby reducing long-term maintenance costs. In addition, the electric butterfly valve has a fast response speed and can quickly respond to instructions, which is crucial for the plastic particle discharge mixing connection system that needs to quickly switch the material flow state. In practical applications, this switch valve 53 can effectively reduce material waste, improve production efficiency, and ensure stable operation of the system.
[0061] Further, the material of the discharge pipe 11 is polytetrafluoroethylene or rubber.
[0062] Specifically, the material of the discharge pipe 11 is polytetrafluoroethylene or rubber, both of which have good chemical stability and can resist corrosion from various acids, bases, salts and other chemicals, so they are widely used in industrial production to transport various corrosive liquids.
[0063] The inner wall of the discharge pipe 11 is smooth, reducing the frictional resistance of the material during transportation, thereby improving the transportation efficiency. At the same time, the polytetrafluoroethylene and rubber material of the discharge pipe 11 also has good wear resistance, which can effectively prolong the service life and reduce the replacement frequency. In addition, the design of the discharge pipe 11 takes into account temperature adaptability, which can withstand certain temperature changes to ensure stable operation in different working environments. In practical applications, such a design of the discharge pipe 11 not only improves production efficiency, but also reduces maintenance costs, ensuring the efficiency and stability of the entire plastic particle discharge mixing connection system.
[0064] It can be understood that the above embodiment only expresses the preferred embodiment of the utility model, the description is more specific and detailed, but it can not be understood as the limitation of the utility model patent scope; it should be pointed out that for ordinary skilled person in the art, the above technical features can be freely combined without departing from the concept of the utility model, and a number of deformations and improvements can be made, which belong to the protection scope of the utility model; therefore, any equivalent transformation and modification within the scope of the utility model patent claim should belong to the scope of the utility model patent claim.
Claims
1. A plastic pellet discharge mixing and connection system, characterized in that, include: A plastic granulator, wherein the discharge end of the plastic granulator is connected to a discharge pipe; A support platform, comprising a platform and a plurality of spaced-apart support frames connected to the bottom of the platform, the platform extending horizontally and the support frames extending vertically, the support frames being used to raise the platform; At least two mixing and homogenizing devices are provided, and at least two of the mixing and homogenizing devices are provided on the platform. Each mixing and homogenizing device is connected to a feed pipe. The mixing and homogenizing device is also provided with a switch valve, which is connected between the feed pipe and the feed end of the mixing and homogenizing device. At least two of the feed pipes are connected to the discharge pipe. An electrical control device, wherein each of the electrical control devices is electrically connected to at least two of the switching valves.
2. The plastic granule discharge mixing and connection system according to claim 1, characterized in that, A sealing gasket is provided at the connection between the discharge pipe and the inlet pipe.
3. The plastic pellet discharge mixing and connection system according to claim 2, characterized in that, One of the discharge pipe and the inlet pipe is provided with a first buckle, and the other is provided with a second buckle. The discharge pipe and the inlet pipe are connected by the first buckle and the second buckle engaging.
4. A plastic pellet discharge mixing and connection system according to any one of claims 1 to 3, characterized in that, The support platform is also equipped with a pipe clamp, one end of which is clamped to the feed pipe and the other end is fixedly connected to the platform.
5. The plastic granule discharge mixing and connection system according to claim 4, characterized in that, The number of pipe clamps is at least two, and one pipe clamp is clamped to one feed pipe.
6. The plastic granule discharge mixing and connection system according to claim 5, characterized in that, The pipe clamp is made of aluminum alloy.
7. A plastic pellet discharge mixing and connection system according to any one of claims 1 to 3, characterized in that, The support platform also includes a ladder connected to one side of the platform.
8. The plastic pellet discharge mixing and connection system according to claim 7, characterized in that, The top plane of the ladder is on the same horizontal plane as the surface of the platform.
9. A plastic pellet discharge mixing and connection system according to any one of claims 1 to 3, characterized in that, The switching valve is an electric butterfly valve.
10. A plastic pellet discharge mixing and connection system according to any one of claims 1 to 3, characterized in that, The discharge pipe is made of polytetrafluoroethylene or rubber.