Forming auxiliary tool for calendaring forming rod material

By designing an automated auxiliary tooling for calendering bar material forming, and using cylinders and motors to drive calendering rolls and transfer rolls, the problem of time-consuming and labor-intensive manual adjustment of calendering tools is solved, realizing automated adjustment and efficient processing of calendering tools.

CN223558880UActive Publication Date: 2025-11-18DONGGUAN XIMAI METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202423047261.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-18
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing calendered bar materials require manual adjustment of the calendering tools according to the required specifications during processing, which increases the difficulty of the work for the workers.

Method used

A forming auxiliary tooling for calendered bar materials was designed, which automatically adjusts the calendering rolls and transfer rolls by means of cylinder and motor drive, so as to realize the automated calendering and transfer process.

Benefits of technology

It simplifies the adjustment process of calendering tools, reduces the difficulty of operation for workers, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The forming auxiliary tool of the calendaring forming bar material comprises a machining table, a first supporting frame and a second supporting frame are fixedly installed on the top of the machining table in a front-back symmetry mode, and sliding grooves are formed in the surfaces of the first supporting frame and the second supporting frame. Sliding rods are fixedly installed between the inner walls of the upper sides and the lower sides of inner cavities of the two sliding grooves, a lifting frame is arranged between the first supporting frame and the second supporting frame, and a first air cylinder is arranged, so that a worker starts the first air cylinder, the first air cylinder is started, and the lifting frame is moved downwards through a first driving rod; the lifting frame can stably move on the surfaces of the corresponding sliding rods through the sliding blocks on the two sides, the first motor is started to drive the first driving shaft to rotate, the first driving shaft rotates to drive the first calendaring roller on the surface to rotate, and therefore the second calendaring roller is matched to conduct calendaring forming on a rod material, operation is easy, and the working efficiency is improved. And adaptive adjustment can be conveniently carried out according to different specification requirements.
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Description

Technical Field

[0001] This utility model relates to the field of calendering rod processing technology, and in particular to a forming auxiliary tooling for calendering rod materials. Background Technology

[0002] Calendered bar material is a material produced through a calendering process. Calendering is an important processing and forming method, widely used in the production of semi-finished and finished products of polymer materials such as rubber and thermoplastics. The calendering process involves passing material through the gap between rollers, deforming it to achieve the desired thickness and width. This process is commonly used in the processing of materials such as metals and plastics, and can produce uniform, smooth material surfaces.

[0003] Different types of rolled bar materials have different properties and applications. For example, stainless steel rolled materials are often used to make tableware and kitchenware due to their excellent corrosion resistance and heat resistance.2 In addition, Teflon-modified fluoroplastics can also be rolled into high-temperature resistant filled bars, which are widely used in various high-temperature environments.

[0004] The existing patent publication number CN221515611U discloses a metal material rolling device, including a base, a vertical plate fixedly mounted on the top of the base, a vertical rod fixedly mounted on the top of the base, a first extrusion roller movably embedded in one side of the vertical plate, an adjustment mechanism mounted on one side of the vertical rod, a second extrusion roller mounted on one side of the adjustment mechanism, a winding mechanism for facilitating the winding of raw materials mounted on one side of the vertical plate, and a motor fixedly mounted on one side of the vertical plate, with the motor output end installed at the center of the first extrusion roller. This invention uses a motor to drive a first transmission wheel to rotate, which in turn drives a second transmission wheel to rotate via a transmission belt, thus driving the winding roller to rotate for winding. In this way, a single motor can simultaneously drive the rolling and winding operations, reducing the complexity of the device and facilitating subsequent maintenance. Furthermore, after winding is completed, the retaining ring can be rotated to remove the baffle, facilitating the removal of raw materials from the winding roller.

[0005] In existing calendering processes, the calendering tools need to be adjusted according to the required specifications of the calendered bar. However, manually adjusting the calendering tools is time-consuming and labor-intensive, increasing the difficulty of the work for operators. Therefore, we propose a forming auxiliary tooling for calendered bars to solve the aforementioned problems. Utility Model Content

[0006] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of the present invention, to avoid obscuring the purpose of these documents, and such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0007] Therefore, the purpose of this utility model is to provide a forming auxiliary tooling for calendered bar materials, which can solve the problem that when processing existing calendered bar materials, it is necessary to adjust the calendering tool according to the required specifications of the calendered bar body, but manually adjusting the calendering tool is time-consuming and laborious, increasing the difficulty of the workers' work.

[0008] To solve the above-mentioned technical problems, this utility model provides a forming auxiliary tooling for calendered bar materials, adopting the following technical solution: It includes a processing table, on the top of which a first support frame and a second support frame are symmetrically fixedly installed. The surfaces of both the first and second support frames have grooves. Slide rods are fixedly installed between the upper and lower inner walls of the inner cavities of the two grooves. A lifting frame is provided between the first and second support frames, and a fixing plate is fixedly installed between them. Slider blocks are fixedly installed on both the front and rear sides of the lifting frame, and the sliders are slidably disposed on the surface of the slide rods. A first cylinder is fixedly installed on the top of the fixing plate, and a first drive rod is fixedly connected to the output end of the first cylinder. The bottom of the first drive rod is fixedly connected to the top of the lifting frame.

[0009] Optionally, a first connecting frame is fixedly installed at the bottom of the lifting frame, and a first drive shaft is rotatably connected between the inner walls of the front and rear sides of the first connecting frame. A first calendering roller is fixedly installed on the surface of the first drive shaft, and a first motor is fixedly installed on the rear side of the first connecting frame. The output end of the first motor is fixedly connected to the rear end of the first drive shaft.

[0010] Optionally, a fixed frame is fixedly installed between the first support frame and the second support frame, and a rotating shaft is rotatably connected between the inner walls of the front and rear sides of the fixed frame, and a second calendering roll is fixedly installed on the surface of the rotating shaft.

[0011] Optionally, a placement platform is fixedly installed on the top of the processing table, and a placement plate is fixedly installed on the top of the placement platform. Multiple placement slots are evenly spaced on the surface of the placement plate.

[0012] Optionally, multiple second cylinders are fixedly installed at equal intervals on the top of the placement platform. Each second cylinder has a second drive rod fixedly connected to its output end, and a push plate is fixedly installed on the end of each second drive rod away from the second cylinder.

[0013] Optionally, a transfer table is fixedly installed on the top of the processing table, and multiple transfer slots are evenly spaced on the surface of the transfer table.

[0014] Optionally, multiple second drive shafts are fixedly installed at equal distances between the inner walls of the front and rear sides of the inner cavity of the transmission platform, and a transmission roller is fixedly installed on the surface of each second drive shaft.

[0015] Optionally, multiple second motors are fixedly installed at equal intervals on the rear side of the transmission platform, and the output end of each second motor is fixedly connected to the rear end of the corresponding second drive shaft.

[0016] In summary, this utility model has at least one of the following beneficial effects: 1. By setting a first cylinder, the operator can start the first cylinder, which moves the lifting frame downward through the first drive rod. The lifting frame can move stably on the corresponding slide bar surface through the sliders on both sides. By starting the first motor, the first motor drives the first drive shaft to rotate, which in turn drives the first calendering roller on the surface to rotate, thereby cooperating with the second calendering roller to calender the bar material. The operation is simple and easy to adapt and adjust according to different specifications.

[0017] 2. By setting up a second cylinder, the worker places the bar material inside the placement groove. Then, by activating the corresponding second cylinder, the second cylinder pushes the bar material between the first calendering roller and the second calendering roller via the second drive rod and push plate. By setting up a transfer table, after the bar material is calendered, it enters the transfer groove through the push plate. By activating the second motor, the second motor drives the second drive shaft to rotate, which in turn drives the surface transfer roller to rotate, thereby transporting the bar material. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a three-dimensional front view of the overall structure of this utility model;

[0021] Figure 3 This is a three-dimensional schematic diagram of the overall structure of this utility model from the left side;

[0022] Figure 4 For the present utility model Figure 3Enlarged view of point A in the middle;

[0023] Figure 5 This is a top sectional view of the transmission station of this utility model.

[0024] Explanation of reference numerals in the attached drawings: 1. Processing table; 2. First support frame; 3. Second support frame; 4. Slide groove; 5. Slide rod; 6. Lifting frame; 7. Fixed plate; 8. Slider; 9. First cylinder; 10. First drive rod; 11. First connecting frame; 12. First drive shaft; 13. First calendering roll; 14. First motor; 15. Fixed frame; 16. Rotating shaft; 17. Second calendering roll; 18. Placement table; 19. Placement groove; 20. Second cylinder; 21. Second drive rod; 22. Push plate; 23. Transfer table; 24. Transfer groove; 25. Second drive shaft; 26. Transfer roller; 27. Second motor; 28. Placement plate. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1-5 The present invention will be described in further detail below.

[0026] Example 1, refer to Figure 1-5 In this embodiment, to address the problem that existing calendered bar materials require adjustment of the calendering tool according to the required calendered bar specifications during processing, but manual adjustment of the calendering tool is time-consuming, labor-intensive, and increases the difficulty of the worker's work, this utility model discloses a forming auxiliary tooling for calendered bar materials.

[0027] The system includes a processing table 1. A first support frame 2 and a second support frame 3 are symmetrically fixedly installed on the top of the processing table 1. The surfaces of the first support frame 2 and the second support frame 3 are provided with sliding grooves 4. Sliding rods 5 are fixedly installed between the upper and lower inner walls of the inner cavities of the two sliding grooves 4. A lifting frame 6 is provided between the first support frame 2 and the second support frame 3, and a fixing plate 7 is fixedly installed between the first support frame 2 and the second support frame 3. Sliding blocks 8 are fixedly installed on the front and rear sides of the lifting frame 6. The sliding blocks 8 are slidably disposed on the surface of the sliding rods 5. A first cylinder 9 is fixedly installed on the top of the fixing plate 7. A first drive rod 10 is fixedly connected to the output end of the first cylinder 9. The bottom of the first drive rod 10 is fixedly connected to the top of the lifting frame 6.

[0028] A first connecting frame 11 is fixedly installed at the bottom of the lifting frame 6. A first drive shaft 12 is rotatably connected between the inner walls of the front and rear sides of the first connecting frame 11. A first calendering roller 13 is fixedly installed on the surface of the first drive shaft 12. A first motor 14 is fixedly installed on the rear side of the first connecting frame 11. The output end of the first motor 14 is fixedly connected to the rear end of the first drive shaft 12.

[0029] A fixed frame 15 is fixedly installed between the first support frame 2 and the second support frame 3. A rotating shaft 16 is rotatably connected between the inner walls of the front and rear sides of the fixed frame 15. A second calendering roller 17 is fixedly installed on the surface of the rotating shaft 16.

[0030] A placement table 18 is fixedly installed on the top of the processing table 1, and a placement plate 28 is fixedly installed on the top of the placement table 18. Multiple placement slots 19 are evenly spaced on the surface of the placement plate 28.

[0031] Multiple second cylinders 20 are fixedly installed at equal intervals on the top of the placement platform 18. Each second cylinder 20 is fixedly connected to a second drive rod 21 at its output end. Each second drive rod 21 is fixedly installed with a push plate 22 at the end away from the second cylinder 20. When the second cylinder 20 is activated, it pushes the bar material between the first calendering roll 13 and the second calendering roll 17 through the push plate 22 via the second drive rod 21.

[0032] A transfer table 23 is fixedly installed on the top of the processing table 1. Multiple transfer grooves 24 are evenly spaced on the surface of the transfer table 23. After the bar material falls onto the transfer groove 24, it can be moved by multiple transfer rollers 26.

[0033] Multiple second drive shafts 25 are fixedly installed at equal distances between the inner walls of the front and rear sides of the inner cavity of the transmission table 23, and a transmission roller 26 is fixedly installed on the surface of each second drive shaft 25.

[0034] Multiple second motors 27 are fixedly installed at equal intervals on the rear side of the transmission station 23, and the output end of each second motor 27 is fixedly connected to the rear end of the corresponding second drive shaft 25.

[0035] The specific working principle is as follows: First, the operator places the rod material inside the placement groove 19. Then, by activating the corresponding second cylinder 20, the second cylinder 20 pushes the rod material between the first calendering roller 13 and the second calendering roller 17 via the push plate 22 and the second drive rod 21. According to the required specifications of the rod material, the operator activates the first cylinder 9, which moves the lifting frame 6 downward via the first drive rod 10. The lifting frame 6 can move stably on the surface of the corresponding slide rod 5 via the sliders 8 on both sides. By activating the first motor 14, the first motor 14 drives the first drive shaft 12 to rotate, which in turn drives the first calendering roller 13 to rotate, thereby cooperating with the second calendering roller 17 to calender the rod material. The operation is simple and easy to adapt to different specifications. By setting up the transfer table 23, after the rod material is calendered, it enters the transfer groove 24 through the push plate 22. By activating the second motor 27, the second motor 27 drives the second drive shaft 25 to rotate, which in turn drives the surface transfer roller 26 to rotate, thereby transporting the rod material.

[0036] The wiring diagrams of the motor and cylinder in this utility model are common knowledge in the field, and their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the motor and cylinder will not be explained in detail.

[0037] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A forming aid for calendering a rod material, comprising a processing table (1), characterized in that: The machining table (1) top front and back symmetry fixed mounting has first support frame (2) and second support frame (3), the first support frame (2) and second support frame (3) surface all are equipped with the sliding slot (4), two the sliding slot (4) inner chamber upper and lower two sides wall all are fixedly installed with slide rod (5), the first support frame (2) and second support frame (3) between being equipped with lifting frame (6), and the first support frame (2) and second support frame (3) between fixedly installed with fixed plate (7), the lifting frame (6) front and back both sides all are fixedly installed with sliding block (8), the sliding block (8) slidingly arranged in the surface of slide rod (5), the fixed plate (7) top fixedly installed with first cylinder (9), the first cylinder (9) output fixedly connected with first drive rod (10), the first drive rod (10) bottom fixedly connected to lifting frame (6) top.

2. A forming aid for calendered rod material according to claim 1, characterized in that: The lifting frame (6) bottom fixedly installed with first connecting frame (11), the first connecting frame (11) inside front and back two sides wall are rotatably connected with first drive shaft (12), the first drive shaft (12) surface fixedly installed with first calender roll (13), the first connecting frame (11) rear side fixedly installed with first motor (14), the first motor (14) output fixedly connected to first drive shaft (12) rear end.

3. A forming aid for calendered rod material according to claim 1, characterized in that: The first support frame (2) and second support frame (3) between fixedly installed with fixed frame (15), the fixed frame (15) inside front and back two sides wall are rotatably connected with rotating shaft (16), the rotating shaft (16) surface fixedly installed with second calender roll (17).

4. A forming aid for calendered rod stock as defined in claim 1, wherein: The machining table (1) top fixedly installed with placing table (18), the placing table (18) top fixedly installed with placing plate (28), the placing plate (28) surface is equidistantly equipped with a plurality of placing groove (19).

5. A forming aid for calendered rod material according to claim 4, characterized in that: The placing table (18) top equidistantly fixedly installed with a plurality of second cylinder (20), each second cylinder (20) output is all fixedly connected with second drive rod (21), each second drive rod (21) away from second cylinder (20) one end all are fixedly installed with push plate (22).

6. A forming aid for calendered rod stock as defined in claim 1, wherein: The machining table (1) top fixedly installed with transmission table (23), the transmission table (23) surface equidistantly is equipped with a plurality of transmission groove (24).

7. A forming aid for calendered rod material according to claim 6, characterized in that: The transmission table (23) inner chamber front and back two sides wall equidistantly fixedly installed with a plurality of second drive shaft (25), each second drive shaft (25) surface is all fixedly installed with transmission roller (26).

8. A forming aid for calendered rod material according to claim 7, characterized in that: The transmission table (23) rear equidistantly fixedly installed with a plurality of second motor (27), each second motor (27) output is respectively fixedly connected with corresponding second drive shaft (25) rear end.

Citation Information

Patent Citations

  • Metal material calendering device

    CN221515611U