Full-automatic doypack filling machine

By introducing automated mechanical structures such as vibratory feeders and conveying mechanisms into the fully automatic stand-up pouch filling machine, the problem of manual reliance in existing technologies has been solved, realizing a highly efficient and automated filling process and improving production efficiency and accuracy.

CN223559907UActive Publication Date: 2025-11-18BEIJING TIANCHEN DAIRY CO LTD
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Patent Information

Application Number
CN202423227161.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-18
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing fully automatic stand-up pouch filling machines rely on manual operation, resulting in high labor intensity, low production efficiency, and low automation levels, making it difficult to meet the needs of high precision and continuous production.

Method used

An automated mechanical structure consisting of a vibratory feeder, conveying mechanism, clamping mechanism, and discharging mechanism is used to realize the automatic transmission and positioning of bottle caps. Combined with a motor and belt drive system, it ensures uniform distribution of materials and efficient processing.

Benefits of technology

The fully automated filling process has been achieved, reducing labor intensity, improving production efficiency, ensuring high precision and continuous production, reducing manpower consumption, and improving the working environment.

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Abstract

The utility model relates to the technical field of dairy product production line equipment, and discloses a full-automatic doypack filling machine which comprises a workbench, a vibration disc is fixedly connected to the front side of the top of the workbench, a fixing frame is fixedly connected to the rear side of the outer wall of the vibration disc, and a second motor is fixedly connected to the left side of the inner wall of the fixing frame. A fixing rod is fixedly connected to the output end of the second motor, a discharging mechanism is slidably connected to the top of the outer wall of the clamping mechanism, and a conveying mechanism is arranged on the front side of the outer wall of the workbench and used for conveying bottle caps. According to the utility model, a vibration disc on the front side of the top of the workbench of the full-automatic doypack filling machine is responsible for conveying and arranging bottle caps, the rear side of the vibration disc is fixedly connected with a fixing frame, the left side of a fixing groove is connected with a feeding mechanism, the front side of the feeding mechanism is connected with a clamping mechanism, and the top of the clamping mechanism is slidably connected with a discharging mechanism; a mechanical structure of the automatic filling machine workbench is formed, and high-precision continuous production is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dairy production line equipment technical field especially relates to a full -automatic self -supporting bag filling machine. BACKGROUND

[0002] Full -automatic self -supporting bag filling machine is a kind of machine that can automatically complete self -supporting bag filling operation, self -supporting bag is a kind of soft package bag that can stand independently on plane by opening bottom, and full -automatic self -supporting bag filling machine accurately fills liquid different form product into self -supporting bag by a series of automatic processes, and completes subsequent packaging procedures such as sealing, to realize efficient and accurate packaging operation, in small and medium-sized dairy production enterprises, self -supporting bag filling is still one of common packaging forms, and self -supporting bag is welcomed by market due to convenient carrying and good sealing performance.

[0003] Through the search, China patent publication No. CN210634846U discloses a kind of full -automatic self -supporting bag filling machine, belong to packaging equipment technical field, including turntable, limit board, drive assembly, feeding assembly, filling assembly, upper cover component, cap screwing assembly, discharging assembly and several support legs, the limit board is installed on ground by several support legs, the turntable is located at the inner side of limit board, and several grooves are provided on the turntable, the drive assembly is arranged below the turntable, and the top of drive assembly is fixedly connected with the turntable, the feeding assembly, filling assembly, upper cover component, cap screwing assembly and discharging assembly are all arranged at the side of turntable, and the feeding assembly, filling assembly, upper cover component, cap screwing assembly and discharging assembly are sequentially arranged along the circumferential direction of turntable, the utility model solves the problem that manual assistance is needed to complete the operation of pulling cover and covering in prior art, production efficiency is low, and labor cost is high, the existing self -supporting bag filling equipment mostly relies on manual completion bag body positioning, not only increase labor intensity, also limit the improvement of production efficiency, manpower consumption is big, operation environment is poor, quality control is difficult, the existing full -automatic self -supporting bag filling machine, but still not realize the real unmanned operation, the automation level is not high, it is difficult to meet the demand of high precision and continuous production. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a kind of full -automatic self -supporting bag filling machine, to improve the problem that bag body positioning is mostly relied on manual in prior art, not only increase labor intensity, also limit the improvement of production efficiency, manpower consumption is big, operation environment is poor, quality control is difficult, the existing full -automatic self -supporting bag filling machine, but still not realize the real unmanned operation, the automation level is not high, it is difficult to meet the demand of high precision and continuous production.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a full -automatic self -supporting bag filling machine, including the workstation, the top front side fixedly connected with the vibrating disc of workstation, the outer wall rear side fixedly connected with the fixed frame of vibrating disc, the inner wall left side fixedly connected with motor no.

[0006] Through the above technical scheme: full -automatic self -supporting bag filling machine workstation top is equipped with vibrating disc, is used for transmission and arrange the bottle cap, ensures that the filling process is smooth, and the rear side of vibrating disc is connected with fixed frame and motor no. 2, provides power, and motor no. 2 is through fixed link and mobile link, and it is convenient to take and place the bottle cap, and the rear side of mobile link is connected with sliding plate and motor, provides rotary power, and the rear side of sliding plate is connected with support plate and carousel, realizes automatic assembly, and the outer wall of carousel has fixed groove, and the material displacement is limited, and the left side of fixed groove is connected with feeding mechanism, and the material is arranged by using the conveyer belt. The front side of feeding mechanism is connected with clamping mechanism, and the material is clamped to fixed groove and is processed, and the top of clamping mechanism is connected with discharge mechanism, and the automatic filling machine workstation mechanical structure is constituted, reduces the manual dependence, reduces the labor intensity, improves production efficiency, realizes high-precision continuous production.

[0007] As further description of the above technical scheme:

[0008] The conveying mechanism includes motor one, the motor one is arranged on the outer wall front side of workstation, the output end of motor one is fixedly connected with cylinder one, the outer wall of cylinder one is rotatably connected with belt, the outer wall left and right sides of belt are fixedly connected with support frame, the outer wall top of support frame is fixedly connected with discharge hopper, the outer wall front side of support frame is fixedly connected with feeding hopper, the outer wall equidistant of belt is fixedly connected with tray, the inner wall bottom of support frame is rotatably connected with cylinder two, and cylinder one is drivingly connected with cylinder two through belt.

[0009] The motor is installed on the front side of the outer wall of the workbench, ensuring stability and facilitating daily maintenance, and providing necessary power support for the conveying mechanism. The output end of the motor is connected with the first roller, and the second roller is connected with the first roller through a belt, forming a transmission system. The both sides of the belt are provided with fixed support frames, and the top of the support frame is connected with the discharge hopper for smooth output of the processed materials. The feeding hopper is installed on the front side of the support frame, facilitating the input of materials. A plurality of trays are fixed on the outer wall of the belt at equal intervals to ensure uniform distribution of materials during conveying, thereby ensuring smooth operation of the entire system and realizing automatic processing.

[0010] Further description of the above technical scheme:

[0011] The outer wall of the vibration disc is fixedly connected with a plurality of damping springs at the bottom.

[0012] Through the above technical scheme: the bottom of the vibration disc is fixedly connected through a plurality of damping springs, which aims to absorb and disperse the vibration energy in operation, effectively reducing the adverse effects on the equipment.

[0013] Further description of the above technical scheme:

[0014] The outer wall of the workbench is rotatably connected with a plurality of storage doors at the front side.

[0015] Through the above technical scheme: the outer wall of the workbench is provided with a plurality of rotatably connected storage doors, which are practical and convenient, effectively storing and protecting tools and materials.

[0016] Further description of the above technical scheme:

[0017] The outer wall of the feeding mechanism is fixedly connected with a moving frame at the bottom.

[0018] Through the above technical scheme: the bottom of the feeding mechanism is connected with a stable and flexible moving frame, which is convenient for operators to efficiently assemble and disassemble.

[0019] Further description of the above technical scheme:

[0020] The outer wall of the rotary disc is fixedly connected with a collecting box at the rear side.

[0021] Through the above technical scheme: the rear side of the rotary disc is connected with a collecting box for collecting scattered materials during operation, ensuring a clean and safe environment.

[0022] Further description of the above technical scheme:

[0023] The outer wall of the support frame is fixedly connected with an anti-skid pad at the bottom.

[0024] Through the above technical scheme: the support frame is provided with an anti-skid pad at the bottom to prevent the equipment from sliding on the working surface, ensuring the stability and safety of the equipment.

[0025] As a further description of the above technical solutions:

[0026] The outer wall left side of the workbench is fixedly connected with a protective shell.

[0027] Through the above technical solutions: the protective shell is fixed on the left side of the workbench, which not only protects the outer wall, but also prevents the operator from accidentally contacting the internal mechanical parts, thereby improving the safety.

[0028] The utility model has the advantages of the following beneficial effects:

[0029] 1. In the utility model, the vibration disc on the top front side of the full-automatic self-standing bag filling machine workbench is responsible for conveying and arranging the bottle caps, the fixed frame is fixedly connected to the rear side of the vibration disc, motor two is connected to the left side of the inner wall, the fixed rod is connected to the output end of motor two, the moving rod is rotatably connected to the other end, the feeding mechanism is connected to the left side of the fixed groove, the clamping mechanism is connected to the front side of the feeding mechanism, the discharging mechanism is slidably connected to the top of the clamping mechanism, and the automatic filling machine workbench mechanical structure is formed, the production efficiency is improved, and high-precision continuous production is realized.

[0030] 2. In the utility model, motor one is installed on the front side of the outer wall of the workbench, is stable and convenient to maintain, provides power for the conveying mechanism. The motor output end is connected with the roller one, and the roller two is connected with the belt, forms effective transmission, the belt two sides are fixed with support frame, the support frame top is connected with the discharge hopper, is used for output processing material, the front side is connected with the feeding hopper, is convenient for material input, the belt outer wall equidistantly fixes a plurality of trays, ensures that the material is uniformly distributed, guarantees the smooth operation of the system, realizes automatic processing. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 A perspective view of the full-automatic self-standing bag filling machine is provided for the utility model;

[0032] Figure 2 A plan view of the full-automatic self-standing bag filling machine is provided for the utility model;

[0033] Figure 3 A rear view of the full-automatic self-standing bag filling machine is provided for the utility model;

[0034] Figure 4 A partial structure split view of the full-automatic self-standing bag filling machine is provided for the utility model;

[0035] Figure 5 A conveying mechanism split view of the full-automatic self-standing bag filling machine is provided for the utility model.

[0036] LEGEND:

[0037] 1, workbench; 2, conveying mechanism; 201, motor one; 202, roller one; 203, belt; 204, support frame; 205, discharge hopper; 206, feed hopper; 207, tray; 208, roller two; 3, vibration disc; 4, fixed frame; 5, motor two; 6, fixed rod; 7, moving rod; 8, sliding plate; 9, motor; 10, support plate; 11, turntable; 12, fixed groove; 13, feeding mechanism; 14, clamping mechanism; 15, discharging mechanism; 16, shock absorbing spring; 17, storage door; 18, moving frame; 19, collection box; 20, non-slip pad; 21, protective shell. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0039] With reference to Figure 1 , Figure 3 and Figure 4 , an embodiment provided by the utility model: a full-automatic self-standing bag filling machine, including workbench 1, the top front side of workbench 1 is fixedly connected with vibration disc 3, the rear side of the outer wall of vibration disc 3 is fixedly connected with fixed frame 4, the inner wall left side of fixed frame 4 is fixedly connected with motor two 5, the output end of motor two 5 is fixedly connected with fixed rod 6, the other end of fixed rod 6 is rotatably connected with moving rod 7, the rear side of the outer wall of moving rod 7 is rotatably connected with sliding plate 8, the left side of the outer wall of sliding plate 8 is slidably connected with motor 9, the rear side of the outer wall of sliding plate 8 is slidably connected with support plate 10, the rear side of the outer wall of support plate 10 is slidably connected with turntable 11, the outer wall of turntable 11 is equidistantly provided with fixed groove 12, the left side of the outer wall of fixed groove 12 is fixedly connected with feeding mechanism 13, the front side of the outer wall of feeding mechanism 13 is fixedly connected with clamping mechanism 14, the top of the outer wall of clamping mechanism 14 is slidably connected with discharging mechanism 15, the front side of the outer wall of workbench 1 is provided with conveying mechanism 2, conveying mechanism 2 is used for transporting bottle cap, the bottom of the outer wall of vibration disc 3 is fixedly connected with a plurality of shock absorbing springs 16;

[0040] Specifically, the top front side of the full-automatic self-standing bag filling machine workbench 1 is provided with a vibrating disc 3 responsible for conveying and arranging bottle caps to ensure smooth and efficient filling process. The rear side of the vibrating disc 3 is fixedly connected with a fixed frame 4, the inner wall left side is connected with a motor two 5 providing power. The output end of the motor two 5 is connected with a fixed rod 6, the other end is rotatably connected with a moving rod 7 for taking and placing bottle caps. The rear side of the moving rod 7 is rotatably connected with a sliding plate 8, the left side is slidably connected with a motor 9 providing rotary power. The rear side of the sliding plate 8 is slidably connected with a support plate 10 enhancing structural stability. The rear side of the support plate 10 is slidably connected with a turntable 11 realizing automatic assembly. The outer wall of the turntable 11 has a fixed groove 12 limiting material displacement. The left side of the fixed groove 12 is connected with a feeding mechanism 13 using a conveyor belt to efficiently arrange materials. The front side of the feeding mechanism 13 is connected with a clamping mechanism 14 clamping materials to the fixed groove 12 for processing. The top of the clamping mechanism 14 is slidably connected with a discharging mechanism 15 constituting an automatic filling machine mechanical structure, reducing dependence on manual labor, reducing labor intensity, improving production efficiency, realizing high-precision continuous production. The outer wall front side of the workbench 1 is provided with a conveying mechanism 2 for transporting bottle caps. The outer wall bottom of the vibrating disc 3 is fixedly connected with a plurality of shock-absorbing springs 16 which absorb and disperse the vibration energy generated during the operation of the vibrating disc 3, thereby effectively reducing the adverse effects of vibration on the equipment.

[0041] Referring to Figure 1 , Figure 2 and Figure 5 , the conveying mechanism 2 includes a motor one 201 provided on the outer wall front side of the workbench 1. The output end of the motor one 201 is fixedly connected with a roller one 202. The outer wall of the roller one 202 is rotatably connected with a belt 203. The outer wall left and right sides of the belt 203 are fixedly connected with support frames 204. The outer wall top of the support frames 204 is fixedly connected with a discharge hopper 205. The outer wall front side of the support frames 204 is fixedly connected with a feeding hopper 206. The outer wall of the belt 203 is equidistantly fixedly connected with trays 207. The inner wall bottom of the support frames 204 is rotatably connected with a roller two 208. The roller one 202 is drivingly connected with the roller two 208 through the belt 203. The outer wall front side of the workbench 1 is rotatably connected with a plurality of storage doors 17. The outer wall bottom of the feeding mechanism 13 is fixedly connected with a moving frame 18.

[0042] Specifically, the motor 201 is installed on the front side of the outer wall of the workbench 1, which is stable and easy to maintain, and provides power for the conveying mechanism 2. The output end of the motor is connected to the roller 202, which is connected to the roller 208 through the belt 203, forming effective transmission. The belt 203 is fixedly connected to the support frame 204 on both sides, and the support frame 204 is connected to the discharge hopper 205 at the top for outputting processed materials, and is connected to the feeding hopper 206 at the front side for easy material input. A plurality of trays 207 are fixedly arranged on the outer wall of the belt 203 at equal intervals to ensure uniform distribution of materials and smooth operation of the system, realizing automatic processing. A plurality of storage doors 17 are rotatably connected to the front side of the outer wall of the workbench 1. These storage doors 17 are practical and convenient, and can effectively store and protect various tools and materials on the workbench 1. At the same time, the outer wall of the feeding mechanism 13 is fixedly connected to the moving frame 18 at the bottom. The moving frame 18 is not only stable but also flexible, which can help the operator to easily assemble and disassemble the materials, greatly improving the work efficiency.

[0043] Referring to Figure 1 , Figure 2 and Figure 3 , the outer wall of the turntable 11 is fixedly connected with a collection box 19 at the rear side, the outer wall of the support frame 204 is fixedly connected with an anti-skid pad 20 at the bottom, and the outer wall of the workbench 1 is fixedly connected with a protective shell 21 at the left side;

[0044] Specifically, the outer wall of the turntable 11 is fixedly connected with a collection box 19 at the rear side, which is used to collect any scattered substances that may be generated during the operation of the turntable 11, to keep the working environment clean and safe. The outer wall of the support frame 204 is fixedly connected with an anti-skid pad 20 at the bottom, which can effectively prevent the support frame 204 from sliding on various working surfaces, thereby ensuring the stability and safety of the entire equipment. The outer wall of the workbench 1 is fixedly connected with a protective shell 21 at the left side, which not only protects the outer wall of the workbench 1 from being damaged, but also prevents the operator from accidentally contacting the internal mechanical parts of the workbench 1 during use, thereby improving the safety of operation.

[0045] Working principle: the top of the workbench 1 of the automatic self-standing bag filling machine is fixedly connected with a vibrating disc 3, the main function of the vibrating disc 3 is to be responsible for transmission and arrangement of bottle caps, to ensure the smoothness and efficiency of the whole filling process, the outer wall of the vibrating disc 3 is fixedly connected with a fixed frame 4, the inner wall of the left side of the fixed frame 4 is fixedly connected with a motor 5, to ensure the power of arranging and installing bottle caps, the output end of the motor 5 is fixedly connected with a fixed rod 6, and the other end of the fixed rod 6 is rotatably connected with a moving rod 7, to increase the flexibility between structures, facilitate taking bottle caps to the specified area, the outer wall of the rear side of the moving rod 7 is rotatably connected with a sliding plate 8, the outer wall of the left side of the sliding plate 8 is slidably connected with a motor 9, to provide driving force for rotating bottle caps, at the same time, the outer wall of the rear side of the sliding plate 8 is slidably connected with a support plate 10, to enhance the connection between structures, the outer wall of the rear side of the support plate 10 is slidably connected with a rotating disc 11, the rotating disc 11 rotates to drive the coincidence of filling products and bottle caps, to realize the purpose of automatic assembly, a plurality of fixed grooves 12 are equidistantly formed in the outer wall of the rotating disc 11, the fixed grooves 12 are used for fixing and limiting the displacement of processing materials, the outer wall of the left side of the fixed grooves 12 is fixedly connected with a feeding mechanism 13, to arrange feeding by using a conveyor belt, to ensure the efficiency of transmission, the outer wall of the front side of the feeding mechanism 13 is fixedly connected with a clamping mechanism 14, to clamp materials into the fixed grooves 12, to carry out automatic processing, the outer wall of the top of the clamping mechanism 14 is slidably connected with a discharging mechanism 15, to constitute the mechanical structure of the automatic filling machine, to avoid relying on manual work, not only to reduce the labor intensity, but also to improve the production efficiency, to reduce the consumption of manpower, to improve the working environment, to accurately control the quality, and to meet the needs of high precision and continuous production of full automation;

[0046] The motor 201 is arranged on the outer wall of the front side of the workbench 1, to ensure its stability and facilitate maintenance, to provide driving force for the conveying mechanism 2, the output end of the motor 201 is connected with a roller 202, the roller 202 and a roller 208 are rotatably connected through a belt 203, to drive bottle caps to the working area, to form an effective transmission connection, the outer wall of the left and right sides of the belt 203 is fixedly connected with a support frame 204, the support frame 204 not only provides necessary support for the belt 203, but also its outer wall top is fixedly connected with a discharge hopper 205, to output processed materials, at the same time, the outer wall of the front side of the support frame 204 is also fixedly connected with a feeding hopper 206, to facilitate the input of materials, in order to ensure the uniform distribution of materials on the belt 203, a plurality of trays 207 are equidistantly fixedly connected with the outer wall of the belt 203, to ensure the smooth operation of the whole system, to save manpower and realize automatic processing.

[0047] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, the made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A fully automatic stand-up pouch filling machine comprising a worktable (1), characterized in that: The top front side of the workbench (1) is fixedly connected with a vibrating disc (3), the rear side of the outer wall of the vibrating disc (3) is fixedly connected with a fixing frame (4), the inner wall left side of the fixing frame (4) is fixedly connected with a motor two (5), the output end of the motor two (5) is fixedly connected with a fixed rod (6), the other end of the fixed rod (6) is rotatably connected with a moving rod (7), the rear side of the outer wall of the moving rod (7) is rotatably connected with a sliding plate (8), the left side of the outer wall of the sliding plate (8) is slidably connected with a motor (9), the rear side of the outer wall of the sliding plate (8) is slidably connected with a support plate (10), the rear side of the outer wall of the support plate (10) is slidably connected with a rotating disc (11), equidistantly a fixed groove (12) is formed in the outer wall of the rotating disc (11), the left side of the outer wall of the fixed groove (12) is fixedly connected with a feeding mechanism (13), the front side of the outer wall of the feeding mechanism (13) is fixedly connected with a clamping mechanism (14), the outer wall top of the clamping mechanism (14) is slidably connected with a discharging mechanism (15), the front side of the outer wall of the workbench (1) is provided with a conveying mechanism (2), and the conveying mechanism (2) is used for transporting bottle caps.

2. A fully automatic stand-up pouch filling machine according to claim 1, characterized in that: The conveying mechanism (2) comprises a motor one (201), the motor one (201) is arranged on the front side of the outer wall of the workbench (1), the output end of the motor one (201) is fixedly connected with a roller one (202), the outer wall of the roller one (202) is rotatably connected with a belt (203), the left and right sides of the outer wall of the belt (203) are fixedly connected with a support frame (204), the top of the outer wall of the support frame (204) is fixedly connected with a discharge hopper (205), the front side of the outer wall of the support frame (204) is fixedly connected with a feeding hopper (206), the outer wall of the belt (203) is equidistantly fixedly connected with a tray (207), the bottom of the inner wall of the support frame (204) is rotatably connected with a roller two (208), and the roller one (202) is in transmission connection with the roller two (208) through the belt (203).

3. A fully automatic stand-up pouch filling machine according to claim 1, characterized in that: The outer wall bottom of the vibrating disc (3) is fixedly connected with a plurality of damping springs (16).

4. A fully automatic stand-up pouch filling machine according to claim 1, characterized in that: The front side of the outer wall of the workbench (1) is rotatably connected with a plurality of storage doors (17).

5. A fully automatic stand-up pouch filling machine according to claim 1, characterized in that: The bottom of the outer wall of the feeding mechanism (13) is fixedly connected with a moving frame (18).

6. A fully automatic stand-up pouch filling machine according to claim 1, characterized in that: The rear side of the outer wall of the rotating disc (11) is fixedly connected with a collection box (19).

7. A fully automatic stand-up pouch filling machine according to claim 2, characterized in that: The bottom of the outer wall of the support frame (204) is fixedly connected with an anti-skid pad (20).

8. A fully automatic stand-up pouch filling machine according to claim 1, characterized in that: The left side of the outer wall of the workbench (1) is fixedly connected with a protective shell (21).

Citation Information

Patent Citations

  • Full-automatic doypack filling machine

    CN210634846U