Zirconium drill visual counting bag feeding vacuum packaging machine

The zirconium diamond visual counting bag vacuum packaging machine, which combines visual counting and vacuum sealing mechanisms, solves the problems of poor counting accuracy and transportation damage in zirconium diamond packaging, achieving efficient and precise zirconium diamond packaging.

CN223560014UActive Publication Date: 2025-11-18SHANTOU YINENG TECH CO LTD
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Patent Information

Application Number
CN202423239243.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-18
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The packaging process for zirconium diamonds suffers from poor counting accuracy and low efficiency, and manual packaging makes it difficult to achieve vacuum sealing, which makes zirconium diamonds easily damaged during transportation.

Method used

The zirconium-coated visual counting bag vacuum packaging machine, which employs a visual counting and vacuum sealing mechanism, combines multi-channel feeding counting, single-channel replenishment counting, vacuum sealing, and stacking strapping mechanism to achieve high-precision counting and vacuum packaging.

Benefits of technology

It achieves a counting accuracy of 3‰, improves packaging efficiency, ensures that zirconium drills are not damaged during transportation, saves labor, and has a counting and packaging speed equivalent to that of 5 workers, with neat and consistent sealing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a zirconium drill visual counting bag feeding vacuum packaging machine which comprises a machine cabinet, a multi-channel feeding counting mechanism is installed at one corner of the top of the machine cabinet, a single-channel material supplementing counting mechanism is installed at one end of one side of the top of the machine cabinet, and a three-station material storage mechanism is installed in the middle of one side of the top of the machine cabinet. One end of the other side of the top of the machine cabinet is provided with a material stacking manipulator, the other end of the other side of the top of the machine cabinet is provided with a vacuum sealing mechanism, and the middle part of the other end of the top of the machine cabinet is provided with a binding belt stacking mechanism. According to the utility model, counting precision of 0.3% can be realized, feeding and blanking can be carried out at the same time, packaging efficiency is improved, vacuum packaging can be realized, and it is ensured that the packaged zircon diamonds cannot collide with one another and be damaged in the transportation process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of packing machine, concretely is a zirconium drill vision counting gives bag vacuum packaging machine. BACKGROUND

[0002] Zirconium drill is a kind of artificial gem, appearance is similar to diamond, mainly by zirconium powder after high-temperature smelting crystallization is cut, polished, polished and formed, because its high gloss and hardness is often used as the substitute of diamond.

[0003] Zirconium drill product is usually small, its specification size is 0.7-6mm, zirconium drill has the characteristics such as small volume, light weight, easy to knock, low price, and zirconium drill packaging generally requires packing with 1000 as a unit, the packaging method that the industry is usually used is that artificial utilizes sieve mould to sieve 1000 each time and then pours into the funnel, then fills into bag and seals, but the zirconium drill counting packaging mode has the following shortcomings:

[0004] Artificial utilizes sieve mould to sieve 1000 each time, but zirconium drill particle is fine, and it is difficult to review quantity, so 10 ‰ error often occurs, and the counting precision is poor, and the work efficiency is low by artificial counting packaging;

[0005] When packing zirconium drill, the packaging bag is not convenient for vacuum packaging, so that zirconium drill is easy to damage by mutual collision in the transportation process.

[0006] In view of the above situation, a zirconium drill vision counting gives bag vacuum packaging machine is provided to solve the above problems. INVENTION CONTENTS

[0007] The utility model aims at providing a kind of zirconium drill vision counting gives bag vacuum packaging machine to solve the existing problems in the above background technology.

[0008] To achieve the above object, the utility model provides the following technical scheme: a kind of zirconium drill vision counting gives bag vacuum packaging machine, including cabinet, the corner of the top of the cabinet is equipped with multi-channel feeding counting mechanism, one end of one side of the top of the cabinet is equipped with single-channel replenishment counting mechanism, the middle of one side of the top of the cabinet is equipped with three-station storage mechanism, one end of the other side of the top of the cabinet is equipped with stacking manipulator, the other end of the other side of the top of the cabinet is equipped with vacuum sealing mechanism, the middle of the other end of the top of the cabinet is equipped with stacking tape binding mechanism;

[0009] The single-channel feeding counting mechanism comprises a feeding funnel, a first-stage feeding groove, a second-stage feeding groove, a window-type photoelectric counter, a first-stage feeding linear vibrator, a second-stage feeding linear vibrator and a feeding frame, the feeding frame is installed on the top of the cabinet, one side of the top of the feeding frame is provided with the first-stage feeding linear vibrator, the top of the first-stage feeding linear vibrator is provided with the feeding funnel, the bottom of the feeding funnel is provided with the first-stage feeding groove, the other side of the top of the feeding frame is provided with the second-stage feeding linear vibrator, the top of the second-stage feeding linear vibrator is provided with the second-stage feeding groove, and one end of the top of the feeding frame is provided with the window-type photoelectric counter.

[0010] The three-station storage mechanism comprises a rotating platform, three storage grooves, three leakage grooves and three slotting air cylinders, the rotating platform is installed on the top of the cabinet, the top of the rotating platform is uniformly provided with the three storage grooves, the bottom of each of the three storage grooves is provided with the leakage groove, and the middle of the top of the rotating platform is provided with the three slotting air cylinders.

[0011] When the zirconium drill visual counting bag vacuum packaging machine is used, the zirconium drill packaging machine adopts visual counting with high precision, can realize 3‰ counting precision, can realize feeding and discharging simultaneously, improves the packaging efficiency, can realize vacuum packaging, and ensures that the packaged zirconium drills will not be damaged by mutual collision during transportation.

[0012] As a preferred technical scheme of the utility model, the multi-channel feeding counting mechanism comprises a raw material funnel, a first-stage feeding groove, a second-stage feeding groove, a first-stage feeding linear vibrator, a second-stage feeding linear vibrator, a material collecting funnel and a feeding frame, the feeding frame is installed on the top of the cabinet, one end of the top of the feeding frame is provided with the raw material funnel, one side of the top of the feeding frame is provided with the first-stage feeding linear vibrator, the top of the first-stage feeding linear vibrator is provided with the first-stage feeding groove, the other side of the top of the feeding frame is provided with the second-stage feeding linear vibrator, the top of the second-stage feeding linear vibrator is provided with the second-stage feeding groove, and the bottom of one end of the feeding frame is provided with the material collecting funnel.

[0013] As a preferred technical scheme of the utility model, a visual counting camera is installed on the top of the cabinet close to the material collecting funnel. The visual counting camera is used to count the conveyed zirconium drills.

[0014] As a preferred technical scheme of the utility model, a counting camera backlight source is installed on the top of one end of the feeding frame. The counting camera backlight source is used to improve the camera image quality and ensure the counting accuracy.

[0015] As a preferred technical scheme of the utility model, a valve air cylinder is installed on the bottom of the material collecting funnel. The valve air cylinder is opened to make the zirconium drills in the material collecting funnel fall into the storage groove.

[0016] As a preferred technical scheme of the utility model, the vacuum sealing mechanism comprises a vacuum cavity, a vacuum sealing door, an opening door cylinder, a sealing pressing cylinder, a sealing electric heating plate and a pressing plate, the vacuum cavity is installed on the top of the cabinet, a vacuum sealing door is installed on the middle of the top end of the vacuum cavity, an opening door cylinder is installed on one side of the top end of the vacuum cavity, and one end of the opening door cylinder is rotationally connected with the vacuum sealing door, a sealing pressing cylinder is installed inside the vacuum cavity, a pressing plate is installed on the movable end of the sealing pressing cylinder, and a sealing electric heating plate is installed on one side of the inner wall of the vacuum cavity. The vacuum sealing mechanism is used for vacuum sealing of the packaging bag.

[0017] As a preferred technical scheme of the utility model, the surface of the pressing plate is connected with a sealing silica gel pressing strip. The sealing silica gel pressing strip is arranged to ensure the sealing property of the sealing.

[0018] As a preferred technical scheme of the utility model, the stacking and banding mechanism comprises a small banding machine and four limiting plates, the small banding machine is installed on the top of the cabinet, and two limiting plates are installed on both sides of the top of the small banding machine. The stacking and banding mechanism is used for banding of the stacked packaging bag.

[0019] Compared with the prior art, the utility model has the beneficial effects that:

[0020] 1. The zirconia drill packaging machine can realize simultaneous feeding and discharging, improves the packaging efficiency, adopts visual counting with high precision, can realize 3‰ counting precision, has a large improvement compared with 10‰ manual counting precision, has high counting and packaging speed, and one machine is equivalent to five workers in counting and packaging speed, saves labor, and one worker can watch multiple machines during the operation of the counting and packaging machine, only needs to supplement the zirconia drills for the machine, and other actions are automatically completed by the machine.

[0021] 2. The zirconia drill packaging machine is provided with a vacuum sealing mechanism, and the sealing of the packaging bag is neat and consistent, and vacuum packaging can be realized, so that the packaged zirconia drills will not be damaged by mutual collision during transportation. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a perspective view of the utility model;

[0023] Figure 2 It is a perspective view of the three-station storage mechanism of the utility model;

[0024] Figure 3 It is a perspective view of the multi-channel feeding and counting mechanism of the utility model;

[0025] Figure 4It is the perspective view of the single-channel material supplementing and counting mechanism of the utility model;

[0026] Figure 5 It is the perspective view of the vacuum sealing mechanism of the utility model;

[0027] Figure 6 It is the perspective view of the band folding and binding mechanism of the utility model.

[0028] In the figure: 1, cabinet; 2, three-station material storage mechanism; 201, rotating platform; 202, material storage groove; 203, leakage groove; 204, slotting cylinder; 3, multi-channel material feeding and counting mechanism; 301, raw material hopper; 302, first-stage material feeding groove; 303, second-stage material feeding groove; 304, material feeding linear vibrator one; 305, material feeding linear vibrator two; 306, material collecting hopper; 307, material feeding frame; 4, single-channel material supplementing and counting mechanism; 401, material supplementing hopper; 402, first-stage material supplementing groove; 403, second-stage material supplementing groove; 404, window-type photoelectric counter; 405, material supplementing linear vibrator one; 406, material supplementing linear vibrator two; 407, material supplementing frame; 5, vacuum sealing mechanism; 501, vacuum cavity; 502, vacuum sealing door; 503, door opening cylinder; 504, sealing and pressing cylinder; 505, sealing electric hot plate; 506, pressing plate; 6, band folding and binding mechanism; 601, small-sized band binding machine; 602, limiting plate; 7, material folding manipulator; 8, counting camera backlight source; 9, valve cylinder; 10, sealing silica gel pressing strip; 11, visual counting camera. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] Please refer to Figures 1-6 The utility model provides a kind of zirconium drill visual counting to bag vacuum packaging machine, including cabinet 1, the top of cabinet 1 one corner is equipped with multi-channel material feeding and counting mechanism 3, the top of cabinet 1 one side one end is equipped with single-channel material supplementing and counting mechanism 4, the top of cabinet 1 one side middle part is equipped with three-station material storage mechanism 2, the top of cabinet 1 other side one end is equipped with material folding manipulator 7, the top of cabinet 1 other side other end is equipped with vacuum sealing mechanism 5, the top of cabinet 1 other end middle part is equipped with band folding and binding mechanism 6;

[0031] The single-channel feeding counting mechanism 4 comprises a feeding hopper 401, a first-stage feeding groove 402, a second-stage feeding groove 403, a window-type photoelectric counter 404, a feeding linear vibrator 405, a feeding linear vibrator 406, and a feeding rack 407. The feeding rack 407 is installed on the top of the cabinet 1. One side of the top end of the feeding rack 407 is provided with the feeding linear vibrator 405. The top end of the feeding linear vibrator 405 is provided with the feeding hopper 401. The bottom of the feeding hopper 401 is provided with the first-stage feeding groove 402. The other side of the top end of the feeding rack 407 is provided with the feeding linear vibrator 406. The top end of the feeding linear vibrator 406 is provided with the second-stage feeding groove 403. The zirconium drills are transported by vibration. One end of the top end of the feeding rack 407 is provided with the window-type photoelectric counter 404. The zirconium drills are counted.

[0032] The three-station storage mechanism 2 comprises a rotating platform 201, three storage grooves 202, three leakage grooves 203, and three slotting cylinders 204. The rotating platform 201 is installed on the top of the cabinet 1. The top of the rotating platform 201 is uniformly provided with the three storage grooves 202 for receiving the zirconium drills. The bottom of the three storage grooves 202 is provided with the leakage grooves 203. The middle of the top end of the rotating platform 201 is provided with the three slotting cylinders 204 for discharging the zirconium drills into bags.

[0033] In use, the multi-channel feeding counting mechanism 3 is used to transport and count the zirconium drills. The three-station storage mechanism 2 is used to receive the zirconium drills. The single-channel feeding counting mechanism 4 is used to feed the zirconium drills. Then, the zirconium drills are bagged. The vacuum sealing mechanism 5 is used to vacuum seal the packaging bags. The stacking manipulator 7 is used to stack the packaging bags. Finally, the stacking and banding mechanism 6 is used to band the stacked packaging bags. After the zirconium drills fall into the first-station storage groove 202, the rotating platform 201 is rotated to make the storage groove 202 rotate to the second station, so that the fed zirconium drills fall into the storage groove 202. During this process, the window-type photoelectric counter 404 is used to count. At this time, the empty storage groove 202 on the other side reaches the zirconium drill discharging position, and the storage groove 202 rotates to the third station. The slotting cylinder 204 is started to push the leakage groove 203 to rotate, so that the zirconium drills are discharged into the packaging bags. The linear vibrator of the single-channel feeding counting mechanism 4 is started. The zirconium drills in the feeding hopper 401 pass through the first-stage feeding groove 402 and the second-stage feeding groove 403, and fall into the storage groove 202 for feeding. The window-type photoelectric counter 404 can count the fed zirconium drills.

[0034] The multi-channel feeding counting mechanism 3 comprises a raw material hopper 301, a first feeding groove 302, a second feeding groove 303, a feeding linear vibrator 1 304, a feeding linear vibrator 2 305, a material collecting hopper 306, and a feeding rack 307. The feeding rack 307 is installed on the top of the cabinet 1. The raw material hopper 301 is installed at one end of the top of the feeding rack 307. The feeding linear vibrator 1 304 is installed at one side of the top of the feeding rack 307. The first feeding groove 302 is installed at the top of the feeding linear vibrator 1 304. The feeding linear vibrator 2 305 is installed at the other side of the top of the feeding rack 307. The second feeding groove 303 is installed at the top of the feeding linear vibrator 2 305. The feeding linear vibrator 2 305 is used for conveying zirconium drills. The material collecting hopper 306 is installed at the bottom of one end of the feeding rack 307. The visual counting camera 11 is installed on the top of the cabinet 1 near the material collecting hopper 306, which plays a counting role. The counting camera backlight 8 is installed at the top of one end of the feeding rack 307, which improves the image quality. The valve cylinder 9 is installed at the bottom of the material collecting hopper 306, which controls the discharge.

[0035] In use, the zirconium drills are placed in the raw material hopper 301 of the multi-channel feeding counting mechanism 3. By starting two linear vibrators, the zirconium drills are conveyed forward through multiple channels on the first feeding groove 302 and the second feeding groove 303, and then fall into the material collecting hopper 306. The visual counting camera 11 can count. When the calculation reaches 995 or is closer to 1000, the discharge is stopped, the valve cylinder 9 is started, and the zirconium drills can directly fall into the storage groove 202 of the three-station storage mechanism 2. The counting camera backlight 8 improves the camera image quality and ensures the counting accuracy.

[0036] The vacuum sealing mechanism 5 comprises a vacuum cavity 501, a vacuum sealing door 502, an opening door cylinder 503, a sealing pressing cylinder 504, a sealing electric heating plate 505, and a pressing plate 506. The vacuum cavity 501 is installed on the top of the cabinet 1. The vacuum sealing door 502 is installed at the middle of the top of the vacuum cavity 501. The opening door cylinder 503 is installed at one side of the top of the vacuum cavity 501, and one end of the opening door cylinder 503 is rotationally connected with the vacuum sealing door 502. The sealing pressing cylinder 504 is installed in the vacuum cavity 501. The movable end of the sealing pressing cylinder 504 is installed with the pressing plate 506. The sealing electric heating plate 505 is installed on one side of the inner wall of the vacuum cavity 501, which is used for vacuum sealing. The surface of the pressing plate 506 is connected with the sealing silica gel pressing strip 10, which improves the packaging sealing effect. The overlapping banding mechanism 6 comprises a small banding machine 601 and four limiting plates 602. The small banding machine 601 is installed on the top of the cabinet 1, which plays a banding role. Two limiting plates 602 are installed on both sides of the top of the small banding machine 601, which limits the overlapping packaging bag.

[0037] In use, the packaging bag is placed in the vacuum sealing mechanism 5, the opening door cylinder 503 is arranged to push the vacuum sealing door 502 to move, vacuum sealing is realized, the sealing pressing cylinder 504 pushes the sealing silica gel pressing strip 10 to move, the sealing electric heating plate 505 is matched to seal the packaging bag, then the stacking mechanical arm 7 is used to stack the packaging bag at the limiting plates 602 on both sides of the top of the small-sized ribbon tying machine 601 to perform ribbon tying treatment.

[0038] In use, the packaging bag is placed in the vacuum sealing mechanism 5, the opening door cylinder 503 is arranged to push the vacuum sealing door 502 to move, vacuum sealing is realized, the sealing pressing cylinder 504 pushes the sealing silica gel pressing strip 10 to move, the sealing electric heating plate 505 is matched to seal the packaging bag, then the stacking mechanical arm 7 is used to stack the packaging bag at the limiting plates 602 on both sides of the top of the small-sized ribbon tying machine 601 to perform ribbon tying treatment.

[0039] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A zirconium-copper visual counting bag vacuum packaging machine, comprising a cabinet (1), characterized in that: A multi-channel feeding and counting mechanism (3) is installed at one corner of the top of the cabinet (1), a single-channel replenishment and counting mechanism (4) is installed at one end of the top side of the cabinet (1), a three-station storage mechanism (2) is installed in the middle of the top side of the cabinet (1), a stacking robot (7) is installed at one end of the top side of the cabinet (1), a vacuum sealing mechanism (5) is installed at the other end of the top side of the cabinet (1), and a stacking and wrapping strapping mechanism (6) is installed in the middle of the other end of the top of the cabinet (1). The single-channel feeding counting mechanism (4) includes a feeding funnel (401), a primary feeding trough (402), a secondary feeding trough (403), a window-type photoelectric counter (404), a feeding linear vibrator I (405), a feeding linear vibrator II (406), and a feeding rack (407). The feeding rack (407) is installed on the top of the cabinet (1). A feeding linear vibrator I (405) is installed on one side of the top of the feeding rack (407). A feeding funnel (401) is installed on the top of the feeding linear vibrator I (405). A primary feeding trough (402) is installed at the bottom of the feeding funnel (401). A feeding linear vibrator II (406) is installed on the other side of the top of the feeding rack (407). A secondary feeding trough (403) is installed on the top of the feeding linear vibrator II (406). A window-type photoelectric counter (404) is installed at one end of the top of the feeding rack (407). The three-station storage mechanism (2) includes a rotating platform (201), three storage tanks (202), three drains (203) and three slotting cylinders (204). The rotating platform (201) is installed on the top of the cabinet (1). Three storage tanks (202) are evenly installed on the top of the rotating platform (201). Drains (203) are installed at the bottom of the three storage tanks (202). Three slotting cylinders (204) are installed in the middle of the top of the rotating platform (201).

2. The zirconium cobalt vision counting bag vacuum packaging machine according to claim 1, characterized in that: The multi-channel feeding and counting mechanism (3) includes a raw material funnel (301), a primary feeding trough (302), a secondary feeding trough (303), a feeding linear vibrator I (304), a feeding linear vibrator II (305), a collection funnel (306), and a feeding rack (307). The feeding rack (307) is installed on the top of the cabinet (1). The raw material funnel (301) is installed at one end of the top of the feeding rack (307). The feeding linear vibrator I (304) is installed on one side of the top of the feeding rack (307). The primary feeding trough (302) is installed at the top of the feeding linear vibrator I (304). The feeding linear vibrator II (305) is installed on the other side of the top of the feeding rack (307). The secondary feeding trough (303) is installed at the top of the feeding linear vibrator II (305). The collection funnel (306) is installed at the bottom of one end of the feeding rack (307).

3. The zirconium cobalt vision counting bag vacuum packaging machine according to claim 2, characterized in that: A visual counting camera (11) is installed on the top of the cabinet (1) near the material collection hopper (306).

4. The zirconium cobalt vision counting bag vacuum packaging machine according to claim 2, characterized in that: A counting camera backlight (8) is installed on the top of one end of the feed rack (307).

5. A zirconium-copper visual counting bag vacuum packaging machine according to claim 2, characterized in that: A valve cylinder (9) is installed at the bottom of the collecting hopper (306).

6. The zirconium cobalt vision counting bag vacuum packaging machine according to claim 1, characterized in that: The vacuum sealing mechanism (5) includes a vacuum chamber (501), a vacuum sealing door (502), an opening cylinder (503), a sealing pressing cylinder (504), a sealing heating plate (505), and a pressure plate (506). The vacuum chamber (501) is installed on the top of the cabinet (1). The vacuum sealing door (502) is installed in the middle of the top of the vacuum chamber (501). The opening cylinder (503) is installed on one side of the top of the vacuum chamber (501), and one end of the opening cylinder (503) is rotatably connected to the vacuum sealing door (502). The sealing pressing cylinder (504) is installed inside the vacuum chamber (501). The pressure plate (506) is installed on the movable end of the sealing pressing cylinder (504). The sealing heating plate (505) is installed on one side of the inner wall of the vacuum chamber (501).

7. A zirconium cobalt vision counting bag vacuum packaging machine according to claim 6, characterized in that: The surface of the pressure plate (506) is connected to a sealing silicone strip (10).

8. A zirconium-copper visual counting bag vacuum packaging machine according to claim 1, characterized in that: The stacking and strapping mechanism (6) includes a small strapping machine (601) and four limiting plates (602). The small strapping machine (601) is installed on the top of the cabinet (1), and two limiting plates (602) are installed on both sides of the top of the small strapping machine (601).