Blade structure special for bale breaker

By designing a special blade structure for unpacking machines with elastic adjustment and installation mechanisms, the problems of blade wear and collision when used with hard materials are solved, resulting in more efficient unpacking and a longer service life.

CN223560037UActive Publication Date: 2025-11-18GUANGDONG SHENGSHENG AGRICULTURAL CO LTD
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Patent Information

Application Number
CN202423094923.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-18
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The blades of a pack unpacking machine are prone to wear and collision when processing hard materials, which affects the unpacking effect and service life.

Method used

A special blade structure for unpacking machines was designed, including an elasticity adjustment mechanism, an installation mechanism, and a reset mechanism. By adjusting the elasticity of the blade and facilitating installation, wear and collisions are reduced, service life is improved, and unpacking effect is enhanced when dealing with hard materials.

Benefits of technology

It effectively reduces wear and collision between the blade and the material, improves unpacking efficiency and blade life, and ensures unpacking effect when using hard materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special blade structure for a bale breaker, which comprises a mounting platform and a blade body which are arranged on a special blade structure body, a sliding groove is arranged at the top of the mounting platform, and a sliding block and a T-shaped sliding block are slidably connected in the sliding groove through a first moving mechanism. An elastic force adjusting mechanism is arranged between the T-shaped sliding block and the sliding block, the end, away from the sliding block, of the T-shaped sliding block penetrates through the side wall of the mounting platform and is fixedly connected with a connecting rod, the side wall of the connecting rod is fixedly connected with a motor, and the output end of the motor is fixedly connected with a mounting disc; the blade body is detachably connected with the end of the mounting disc through the mounting mechanism, so that abrasion and collision between the blade body and materials can be reduced during unpacking, meanwhile, when the hardness of an outer package is high, the acting force between the blade body and the outer package is larger, and the blade body can be conveniently and quickly mounted and replaced.
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Description

Technical Field

[0001] This utility model relates to the field of unpacking machine technology, specifically to a special blade structure for unpacking machines. Background Technology

[0002] Packaging unpacking machines play an important role in agriculture. They are automated devices that process bagged materials, such as seeds and feed, quickly and accurately unpacking them and transporting them to designated locations, greatly improving production efficiency. In use, the bags are automatically or manually delivered to the designated location, and the rapidly rotating blades cut open the packaging to complete the unpacking operation.

[0003] However, during unpacking, when the material inside the outer packaging is hard, the blade is prone to collision and wear with the material, affecting the unpacking effect and service life of the blade.

[0004] Therefore, there is an urgent need for a special blade structure for unpacking machines to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a special blade structure for unpacking machines to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a special blade structure for a packaging unpacking machine, comprising an installation platform and a blade body mounted on the special blade structure body. The top of the installation platform is provided with a sliding groove, and a sliding block and a T-shaped slider are slidably connected in the sliding groove through a first moving mechanism. An elastic force adjustment mechanism is provided between the T-shaped slider and the sliding block, and the elastic force adjustment mechanism is used to adjust the magnitude of the elastic force on the T-shaped slider. The end of the T-shaped slider away from the sliding block passes through the side wall of the installation platform and is fixedly connected to a connecting rod. A motor is fixedly connected to the side wall of the connecting rod. The output end of the motor is fixedly connected to an installation plate, and the blade body is detachably connected to the end of the installation plate through the installation mechanism.

[0007] The elastic adjustment mechanism includes a fixed rod fixedly connected to the side wall of the sliding block. A first spring is sleeved on the side wall of the fixed rod. The two ends of the first spring are fixedly connected to the T-shaped slider and the sliding block, respectively. A sliding rod is fixedly connected to the side wall of the sliding block. A first sliding tube is fixedly connected to the side wall of the T-shaped slider. The sliding rod is inserted into the sliding tube. An elastic force indicating mechanism is provided between the sliding block and the mounting platform. The elastic force indicating mechanism is used to indicate the magnitude of the elastic force on the T-shaped slider.

[0008] The first moving mechanism includes a threaded hole formed in the side wall of the mounting platform, and a threaded rod is threadedly connected to the threaded hole. One end of the threaded rod is fixedly connected to a knob, and the other end of the threaded rod abuts against the side wall of the sliding block.

[0009] The installation mechanism includes a positioning rod fixedly connected to the end of the installation plate. The end of the installation plate is connected to two semi-cylinders through a second moving mechanism, and a semi-circularly arranged semi-disc is fixedly connected to the end of each semi-cylinder. The top of the semi-disc has a conical surface.

[0010] The second moving mechanism includes a moving groove provided on the end face of the mounting plate. Two sliding plates are slidably connected in the moving groove. The side wall of each sliding plate is fixedly connected to the bottom of the semi-cylinder. The side wall of the moving groove and the side wall of the sliding plate are provided with a reset mechanism, which is used to reset and move the sliding plate.

[0011] The elastic indicating mechanism includes multiple arrayed scale blocks fixedly connected to the top of the mounting platform, and pointer blocks fixedly connected to the side walls of the sliding blocks.

[0012] The reset mechanism includes two sets of second springs fixedly connected to the side wall of the moving groove, and the second springs are symmetrically distributed. The other end of the second spring is fixedly connected to the side wall of the sliding plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The special blade structure for the unpacking machine of this utility model, by setting up a spring adjustment mechanism, can reduce the wear and collision between the blade body and the material during unpacking, improve the unpacking effect and service life of the blade body. At the same time, when the hardness of the outer packaging is high, the force between the blade body and the outer packaging is greater, ensuring the unpacking effect.

[0015] 2. The special blade structure for the unpacking machine of this utility model, through the setting of an installation mechanism, enables convenient and quick installation and replacement of the blade body, thereby improving the efficiency of unpacking. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the installation mechanism structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the elasticity adjustment mechanism of this utility model;

[0019] Figure 4 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 5 for Figure 3 Enlarged view of point B in the middle.

[0021] In the diagram: 1. Special blade structure body; 101. Mounting platform; 102. Sliding groove; 201. Threaded rod; 202. Knob; 203. Threaded hole; 301. Fixing rod; 302. First spring; 303. Sliding rod; 304. Sliding tube; 401. Moving groove; 402. Sliding plate; 403. Second spring; 501. Semi-cylinder; 502. Semi-disc; 503. Mounting plate; 504. Conical surface; 505. Positioning rod; 601. Scale block; 602. Pointer block; 7. Blade body; 701. Mounting hole; 702. Positioning hole; 8. Connecting rod; 9. T-shaped slider; 10. Sliding block; 11. Mounting ring; 12. Motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 The special blade structure for unpacking machines provided by this utility model includes an installation platform 101 and a blade body 7 set on a special blade structure body 1. The installation platform 101 is installed on the unpacking machine, and the blade body 7 is rotated. The high-speed rotating blade body 7 cuts the outer packaging of the goods to achieve the unpacking effect. The structure and principle of the special blade structure body 1 are well known in this technical field and will not be elaborated here. The top of the installation platform 101 is provided with a sliding groove 102, and a sliding block 10 and a T-shaped slider 9 are slidably connected in the sliding groove 102 through a first moving mechanism. A spring force adjustment mechanism is provided between the T-shaped slider 9 and the sliding block 10, and the spring force adjustment mechanism is used to adjust the amount of spring force on the T-shaped slider 9. The end of the T-shaped slider 9 away from the sliding block 10 passes through the side wall of the installation platform 101 and is fixedly connected to a connecting rod 8. A motor 12 is fixedly connected to the side wall of the connecting rod 8. The output end of the motor 12 is fixedly connected to an installation plate 503, and the blade body 7 is detachably connected to the end of the installation plate 503 through the installation mechanism.

[0024] The elastic adjustment mechanism includes a fixed rod 301 fixedly connected to the side wall of the sliding block 10. A first spring 302 is sleeved on the side wall of the fixed rod 301. The two ends of the first spring 302 are fixedly connected to the T-shaped slider 9 and the sliding block 10, respectively. A sliding rod 303 is fixedly connected to the side wall of the sliding block 10. A first sliding tube 304 is fixedly connected to the side wall of the T-shaped slider 9. The sliding rod 303 is inserted into the sliding tube 304. An elastic force indicator mechanism is provided between the sliding block 10 and the mounting platform 101. The elastic force indicator mechanism is used to indicate the magnitude of the elastic force on the T-shaped slider 9. During unpacking, it can reduce the wear and collision between the blade body 7 and the material, improve the unpacking effect and service life of the blade body 7. At the same time, when the hardness of the outer packaging is high, the force between the blade body 7 and the outer packaging is greater, ensuring the unpacking effect. In addition, it can conveniently and quickly install and replace the blade body 7, improving the unpacking efficiency.

[0025] The first moving mechanism includes a threaded hole 203 opened on the side wall of the mounting platform 101, and a threaded rod 201 is threadedly connected to the threaded hole 203. One end of the threaded rod 201 is fixedly connected to a knob 202, and the other end of the threaded rod 201 abuts against the side wall of the sliding block 10. Rotating the knob 202 causes the threaded rod 201 to move in a spiral motion, and at the same time, drives the sliding block 10 to move closer to the T-shaped slider 9.

[0026] The mounting mechanism includes a positioning rod 505 fixedly connected to the end of the mounting plate 503. Two semi-cylinders 501 are connected to the end of the mounting plate 503 via a second moving mechanism, and a semi-circularly arranged semi-disc 502 is fixedly connected to the end of each semi-cylinder 501. The top of each semi-disc 502 has a conical surface 504. The end face of the blade body 7 has a mounting hole 701 and a positioning hole 702. When the blade body 7 needs to be installed, the mounting hole 701 and the positioning hole 702 on the blade body 7 are aligned with the positioning rod 505 and the semi-disc 502 on the mounting plate 503, respectively. Then, the blade body 7 is pushed towards the mounting plate 503. When the wall of the mounting hole 701 abuts against the conical surface 504 on the semi-disc 502, the blade body 7 is continued to be pushed. The two semicircular disks 502 move closer to each other, simultaneously driving the sliding plate 402 to move synchronously. When the wall of the mounting hole 701 is completely detached from the conical surface 504, one end face of the blade body 7 is in contact with the end face of the mounting disk 503. Under the action of the second moving mechanism, the semi-cylinder 501 and the semicircular disk 502 are pulled back to their original positions. At this time, the side wall of the semi-cylinder 501 is in contact with the wall of the mounting hole 701, and the semicircular disk 502 is in contact with the other end face of the blade body 7, restricting the outward movement of the blade body 7 and completing the blade installation. The installation is more convenient and quick. When the blade body 7 needs to be replaced, the two moving semicircular disks 502 and the semi-cylinder 501 are pushed closer to each other to remove the blade body 7 from the semi-cylinder 501. The disassembly is more convenient and quick.

[0027] The second moving mechanism includes a moving groove 401 located on the end face of the mounting plate 503. Two sliding plates 402 are slidably connected within the moving groove 401. The sidewall of each sliding plate 402 is fixedly connected to the bottom of the semi-cylinder 501. The sidewall of the moving groove 401 and the sidewall of the sliding plate 402 are provided with a reset mechanism, which is used to reset and move the sliding plate 402.

[0028] When the semi-cylinder 501 moves, it causes the sliding plate 402 to slide within the moving groove 401.

[0029] The elasticity indicator mechanism includes multiple arrayed scale blocks 601 fixedly connected to the top of the mounting platform 101. A pointer block 602 is fixedly connected to the side wall of the sliding block 10. When the sliding block 10 moves, the first spring 302 is further compressed. At the same time, the pointer block 602 is moved. The position of the pointer block 602 changes the corresponding scale block 601, which in turn represents the magnitude of the elasticity of the corresponding first spring 302. This facilitates the adjustment and control of the force between the blade body 7 and the outer packaging of the goods.

[0030] The reset mechanism includes two sets of second springs 403 fixedly connected to the side wall of the moving groove 401, and the second springs 403 are symmetrically distributed. The other end of the second spring 403 is fixedly connected to the side wall of the sliding plate 402. During installation, when the two semicircular disks 502 approach each other, they drive the sliding plate 402 to move synchronously, and the second springs 403 are stretched. When the wall of the mounting hole 701 is just completely separated from the conical surface 504, one end face of the blade body 7 is just in contact with the end face of the mounting disk 503. At the same time, under the action of the second springs 403, the semi-cylinder 501 and the semi-circular disk 502 are pulled back to their original positions. At this time, the side wall of the semi-cylinder 501 is in contact with the wall of the mounting hole 701.

[0031] Working principle: During operation, firstly, the special blade structure body 1 is installed on the unpacking machine via the mounting ring 11. Then, the blade body 7 is removed, and the mounting hole 701 and positioning hole 702 on the blade body 7 are aligned with the positioning rod 505 and the semi-circular disk 502 on the mounting plate 503, respectively. Then, the blade body 7 is pushed towards the mounting plate 503. When the wall of the mounting hole 701 abuts against the conical surface 504 on the semi-circular disk 502, the blade body 7 is continued to be pushed, and the two semi-circular disks 502 move closer to each other. The sliding plate 402 moves synchronously, and the second spring 403 is stretched. When the wall of the mounting hole 701 is completely separated from the conical surface 504, one end face of the blade body 7 is in contact with the end face of the mounting plate 503. At the same time, under the action of the second spring 403, the semi-cylinder 501 and the semi-disc 502 are pulled back to their original positions. At this time, the side wall of the semi-cylinder 501 is in contact with the wall of the mounting hole 701, and the semi-disc 502 is in contact with the other end face of the blade body 7, restricting the blade body 7 from moving outward, thus completing the blade installation.

[0032] After the blade installation is completed, the motor 12 is started, causing the mounting plate 503 to rotate the blade body 7. Then, the goods to be unpacked are moved close to the blade body 7, allowing the blade body 7 to cut and unpack the outer packaging. When the unpacked goods are made of hard material, the blade body 7 moves towards the mounting platform 101 when it comes into contact with the goods. At the same time, the connecting rod 8 drives the T-shaped slider 9 to move towards the sliding block 10 in the sliding groove 102, causing the first spring 302 to compress. When the blade body 7 separates from the goods, the blade body 7 returns to its original position under the action of the first spring 302. This reduces wear and collision between the blade body 7 and the goods when the unpacked goods are made of hard material, thus extending the service life of the blade body 7.

[0033] When cutting and unpacking goods with high hardness, the knob 202 can be rotated to make the threaded rod 201 move in a spiral motion. At the same time, the sliding block 10 is moved closer to the T-shaped slider 9. The T-shaped slider 9 abuts against the side wall of the sliding groove 102, which further compresses the first spring 302, thereby adjusting the elastic force of the first spring 302 and increasing the elastic force on the T-shaped slider 9. When the sliding block 10 moves, it drives the pointer block 602 to move. The position of the pointer block 602 changes the corresponding scale block 601, which in turn represents the magnitude of the elastic force of the first spring 302. This ensures that the force between the blade body 7 and the outer packaging of the goods is greater, thus ensuring the unpacking effect.

[0034] When the blade body 7 needs to be replaced after a long period of use, push the two semi-circular discs 502 closer to each other. When the conical surface 504 contacts the wall of the mounting hole 701, release the restriction of the semi-circular discs 502 on the blade body 7, and then remove the old blade body 7 and install the new one to complete the installation, ensuring the effect of the next unpacking.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A special blade structure for a bale breaker, comprising a mounting platform (101) provided on a special blade structure body (1) and a blade body (7), characterized in that: The top of the mounting platform (101) is provided with a sliding groove (102), and a sliding block (10) and a T-shaped sliding block (9) are slidably connected in the sliding groove (102) through a first moving mechanism. The T-shaped sliding block (9) and the sliding block (10) are provided with an elastic force adjusting mechanism, and the elastic force adjusting mechanism is used for adjusting the elastic force of the T-shaped sliding block (9). One end of the T-shaped sliding block (9) away from the sliding block (10) penetrates through the side wall of the mounting platform (101) and is fixedly connected with a connecting rod (8), and the side wall of the connecting rod (8) is fixedly connected with a motor (12). The output end of the motor (12) is fixedly connected with a mounting disc (503), and the blade body (7) is detachably connected with the end of the mounting disc (503) through a mounting mechanism. The elastic force adjusting mechanism comprises a fixed rod (301) fixedly connected to the side wall of the sliding block (10), a first spring (302) sleeved on the side wall of the fixed rod (301), and the two ends of the first spring (302) are fixedly connected with the T-shaped sliding block (9) and the sliding block (10) respectively. The side wall of the sliding block (10) is fixedly connected with a sliding rod (303), and the side wall of the T-shaped sliding block (9) is fixedly connected with a first sliding tube (304). The sliding rod (303) is inserted into the sliding tube (304). The sliding block (10) and the mounting platform (101) are provided with an elastic force indicating mechanism, and the elastic force indicating mechanism is used for indicating the elastic force of the T-shaped sliding block (9).

2. The opener specific blade structure according to claim 1, characterized in that: The first moving mechanism comprises a threaded hole (203) formed in the side wall of the mounting platform (101), and a threaded rod (201) is threadedly connected with the threaded hole (203). One end of the threaded rod (201) is fixedly connected with a knob (202), and the other end of the threaded rod (201) abuts against the side wall of the sliding block (10).

3. The bale opener special blade construction according to claim 1, characterized in that: The mounting mechanism comprises a positioning rod (505) fixedly connected to the end of the mounting disc (503), two semicylinders (501) connected to the end of the mounting disc (503) through a second moving mechanism, and a semicircular disc (502) fixedly connected to the end of each semicylinder (501) and arranged in a semicircle. The top end of the semicircular disc (502) is provided with a conical surface (504), and the end face of the blade body (7) is provided with a mounting hole (701) and a positioning hole (702).

4. The bale opener dedicated knife structure according to claim 3, characterized in that: The second moving mechanism comprises a moving groove (401) arranged on the end face of the mounting disc (503). Two sliding plates (402) are slidably connected in the moving groove (401). The side wall of each sliding plate (402) is fixedly connected with the bottom of the semicylinder (501). The side wall of the moving groove (401) and the side wall of the sliding plate (402) are provided with a reset mechanism, and the reset mechanism is used for resetting the sliding plate (402).

5. The bale opener special blade construction according to claim 1 characterized in that: The elastic force indicating mechanism comprises a plurality of arrayed scale blocks (601) fixedly connected to the top end of the mounting platform (101). The side wall of the sliding block (10) is fixedly connected with a pointer block (602).

6. The bale opener dedicated knife structure according to claim 4, characterized in that: The reset mechanism comprises two groups of second springs (403) fixedly connected to the side walls of the moving groove (401), and the second springs (403) are symmetrically distributed, and the other ends of the second springs (403) are fixedly connected to the side walls of the sliding plate (402).