Cover-removing material pouring machine for material box
By designing a bin lid removal and unloading machine, which utilizes components such as a fixed plate, electric telescopic rod, and vacuum suction cup, the machine automatically removes and unloads bin lids, solving the problem of low efficiency in manual operation and improving production efficiency.
Patent Information
- Application Number
- CN202422922029.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing technologies, the removal of the lid from the hopper and the unloading of materials rely on manual labor, which is inefficient and wastes workers' energy.
A hopper lid removal and unloading machine was designed, which uses components such as a fixed plate, electric telescopic rod, vacuum suction cup, vacuum pump, electromagnetic control valve and electric push rod to realize automatic lid removal and unloading operations. Combined with servo motor, worm gear reducer and chain drive, it realizes hopper flipping and unloading.
It automates the process of removing the lid from the material bin and emptying the material, saving workers' time and improving operational efficiency.
Smart Images

Figure CN223560793U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette equipment technical field especially relates to a material box uncapping and unloading machine. BACKGROUND
[0002] In the process of producing cigarette products in a cigarette workshop, material boxes are usually used to store and transport materials required for cigarette production, such as tobacco leaves, tobacco shreds, filter rods, etc. Material boxes are usually made of metal or plastic. After the completion of the previous process in the production of cigarette products, the products need to be transported to the next production workshop using material boxes. Since the production environment of some products requires a higher level, the material boxes used for the transfer of products are covered, which aims to prevent dust and other impurities from falling into the material boxes.
[0003] However, the current manual uncapping and unloading operation of the material boxes wastes a lot of effort of workers and is low in efficiency, which needs to be improved. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a material box uncapping and unloading machine to solve the problems raised in the background.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A material box uncapping and unloading machine comprises a unloading machine table, a unloading mechanism provided on the right side of the top of the unloading machine table, a unloading plate, an outer wall of the unloading plate movably sleeved on the right side of the top of the unloading machine table, a material box body lapped on the top of the unloading plate, a box cover provided on the top of the material box body, anti-skid clamping plates provided on both sides of the top of the unloading plate, the number of the anti-skid clamping plates being two, the two anti-skid clamping plates being located on both sides of the material box body, a connecting shaft fixedly sleeved on the right side of the inside of the unloading plate, a bearing fixedly installed in the inside of the unloading machine table, and the connecting shaft rotatably installed at both ends in the inside of the bearing.
[0007] A uncapping mechanism is provided above the material box body, the uncapping mechanism comprises a fixed plate, an electric telescopic rod fixedly installed on the middle of the top of the fixed plate, a suction box fixedly connected to the extension end of the electric telescopic rod and extending below the fixed plate, a plurality of vacuum suction cups fixedly installed on the bottom of the suction box, and the vacuum suction cups located above the box cover.
[0008] Optionally, a driving groove is formed in the middle of the right side of the unloading plate, a driven sprocket is provided in the inside of the driving groove, a transmission chain is provided on the outer wall of the driven sprocket, and the driven sprocket is fixedly sleeved on the middle of the outer wall of the connecting shaft.
[0009] The right side of the inside of the pouring machine table is provided with a mounting groove, a servo motor is fixedly installed at the bottom of the inner wall of the mounting groove, a worm gear reducer is fixedly installed below one side of the inner wall of the mounting groove, the output end of the servo motor is fixedly connected to the input end of the worm gear reducer, a rotating shaft is fixedly connected to the output end of the worm gear reducer, the outer wall of the rotating shaft is fixedly sleeved with a driving sprocket, and the driving sprocket and the driven sprocket are drivingly connected through the transmission chain.
[0010] Optionally, the transmission chain is arranged inside the mounting groove, the outer wall of the driving sprocket is engaged with the bottom end of the inner wall of the transmission chain, and the outer wall of the driven sprocket is engaged with the top end of the inner wall of the transmission chain.
[0011] Optionally, the top of the pouring plate is provided with a limiting groove, a speed reducer is fixedly installed at the right end of the inner wall of the limiting groove, a bidirectional screw rod is fixedly connected to the output end of the speed reducer, the left end of the bidirectional screw rod is rotatably connected to the left side of the inner wall of the limiting groove, two positioning blocks are slidingly connected inside the limiting groove, the inner parts of the two positioning blocks are symmetrically screwed to the outer wall of the bidirectional screw rod, and the top of each positioning block is fixedly connected to the bottom of each anti-skid clamping plate.
[0012] Optionally, the left side of the top of the pouring machine table is provided with a cover storage box, and the top of the left side of the pouring machine table is provided with a positioning groove.
[0013] Optionally, a vacuum pump is fixedly installed at the left side of the top of the adsorption box, a suction pipe is fixedly connected to the air suction end of the vacuum pump, one end of the suction pipe is fixedly connected to the left side of the top of the adsorption box, and an electromagnetic control valve is installed on the suction pipe.
[0014] Optionally, an air pipe is fixedly installed at the right side of the top of the adsorption box, and an electromagnetic exhaust valve is installed on the air pipe.
[0015] Optionally, a support frame is fixedly installed at the left side of the top of the pouring machine table, a plurality of electric push rods are fixedly installed above the left side of the support frame, and the telescopic ends of the plurality of electric push rods extend to the right side of the support frame and are fixedly installed at the left side of the fixed plate.
[0016] The utility model discloses the beneficial effects of:
[0017] 1. The utility model discloses a fixing plate, electric telescopic link, adsorption box, vacuum chuck, vacuum pump, suction tube, electromagnetic control valve, air pipe and electromagnetic exhaust valve cooperate, drive vacuum chuck to move to the box cover conveniently, and make vacuum chuck adsorb on the box cover, utilize the electric push rod of multiple sections to drive vacuum chuck and the box cover to move to the upper of the storage cover box conveniently, and the box cover is arranged into the inside of the storage cover box, and the box cover is stored in concentration, so that before pouring, the box cover of the material box body is removed quickly, and the subsequent pouring operation is convenient.
[0018] 2. The utility model discloses a speed -reducing motor, bidirectional screw rod and two positioning blocks cooperate, drive two antiskid clamping plates to clamp on the both sides of the material box body, to fix the material box body on the top of the pouring plate, and through the cooperation of servo motor, worm and gear reducer, pivot, drive sprocket, transmission chain, driven sprocket and connecting shaft, drive the pouring plate to rotate around the connecting shaft, and the pouring plate drives the material box body to overturn simultaneously, and the pouring operation is carried out quickly, thereby saving the energy of the worker, and improving the pouring efficiency. ACCURACY
[0019] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment of the utility model will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the contents of the embodiment of the utility model and these drawings for the ordinary skilled in the art without paying the creative labor.
[0020] Figure 1 It is the structure schematic diagram of the material box uncovering and pouring machine provided by the utility model,
[0021] Figure 2 It is the sectional view of the pouring plate in the utility model,
[0022] Figure 3 It is the side view of the pouring machine table in the utility model,
[0023] Figure 4 It is the structure schematic diagram of the mounting groove in the utility model,
[0024] Figure 5 It is the plan view of the pouring plate in the utility model,
[0025] Figure 6 It is the structure schematic diagram of the uncovering mechanism in the utility model.
[0026] In the drawing,
[0027] 1, the machine table; 2, the material pouring mechanism; 3, the cover removing mechanism; 4, the box body; 5, the box cover; 21, the pouring plate; 22, the limiting groove; 23, the speed reducer motor; 24, the bidirectional screw rod; 25, the positioning block; 26, the anti-skid clamping plate; 27, the mounting groove; 271, the servo motor; 272, the worm reducer; 273, the rotating shaft; 274, the driving sprocket; 275, the transmission chain; 28, the driving groove; 29, the driven sprocket; 291, the connecting shaft; 292, the bearing; 31, the fixed plate; 32, the electric telescopic rod; 33, the suction box; 34, the vacuum chuck; 35, the vacuum pump; 36, the suction pipe; 37, the electromagnetic control valve; 38, the air pipe; 39, the electromagnetic exhaust valve; 311, the cover storage box; 312, the support frame; 313, the multi-section electric push rod. DETAILED DESCRIPTION
[0028] The utility model will be described in further detail below in combination with the drawings and examples. It can be understood that the specific examples described here are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all the structures.
[0029] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] In the utility model, unless otherwise explicitly specified and limited, the first feature "on" or "below" the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0031] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0032] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0033] Example 1:
[0034] like Figures 1 to 6 As shown, this utility model provides a material bin lid removal and unloading machine, including a unloading machine platform 1. A unloading mechanism 2 is provided on the right side of the top of the unloading machine platform 1. The unloading mechanism 2 includes an unloading plate 21. The outer wall of the unloading plate 21 is movably sleeved on the right side of the top of the unloading machine platform 1. A material bin body 4 is attached to the top of the unloading plate 21. A bin lid 5 is provided on the top of the material bin body 4. Two anti-slip clamps 26 are provided on both sides of the top of the unloading plate 21. The two anti-slip clamps 26 are located on the material bin body 4. On both sides, a limiting groove 22 is provided on the top of the pouring plate 21. A reduction motor 23 is fixedly installed on the right end of the inner wall of the limiting groove 22. A bidirectional lead screw 24 is fixedly connected to the output end of the reduction motor 23. The left end of the bidirectional lead screw 24 is rotatably connected to the left side of the inner wall of the limiting groove 22. Two positioning blocks 25 are slidably connected inside the limiting groove 22. The two positioning blocks 25 are symmetrically threaded inside and sleeved on the outer wall of the bidirectional lead screw 24. The top of the two positioning blocks 25 is fixedly connected to the bottom of the two anti-slip plates 26.
[0035] In this embodiment, the geared motor 23 and the bidirectional lead screw 24 work together to drive the two positioning blocks 25 to slide relative to each other inside the limiting groove 22. The positioning blocks 25 simultaneously drive the two anti-slip clamps 26 to move, clamping the two anti-slip clamps 26 on both sides of the material box body 4, which facilitates the limiting and fixing of the material box body 4.
[0036] Example 2:
[0037] like Figures 1 to 6As shown, the upper part of the material box body 4 is provided with a cover removing mechanism 3, the cover removing mechanism 3 comprises a fixed plate 31, a middle part of the top of the fixed plate 31 is fixedly installed with an electric telescopic rod 32, the telescopic end of the electric telescopic rod 32 extends to the lower part of the fixed plate 31 and is fixedly connected with a suction box 33, a plurality of vacuum suction cups 34 are fixedly installed on the bottom of the suction box 33, the vacuum suction cups 34 are located above the box cover 5, a vacuum pump 35 is fixedly installed on the left side of the top of the suction box 33, the suction end of the vacuum pump 35 is fixedly connected with a suction pipe 36, one end of the suction pipe 36 is fixedly connected to the left side of the top of the suction box 33, an electromagnetic control valve 37 is installed on the suction pipe 36, a breather pipe 38 is fixedly installed on the right side of the top of the suction box 33, an electromagnetic exhaust valve 39 is installed on the breather pipe 38, a cover storage box 311 is arranged on the left side of the top of the pouring machine table 1, a positioning groove is arranged on the left side of the top of the pouring machine table 1, the bottom of the cover storage box 311 is sleeved on the top of the positioning groove, a supporting frame 312 is fixedly installed on the left side of the top of the pouring machine table 1, a plurality of electric telescopic rods 313 are fixedly installed on the upper part of the left side of the supporting frame 312, the telescopic end of the plurality of electric telescopic rods 313 extends to the right side of the supporting frame 312 and is fixedly installed on the left side of the fixed plate 31.
[0038] In the embodiment, the electric telescopic rod 32 is arranged, which facilitates the downward movement of the suction box 33 and the vacuum suction cup 34, and the vacuum suction cup 34 is pressed on the top of the box cover 5, the vacuum pump 35, the suction pipe 36 and the electromagnetic control valve 37 are matched, which facilitates the extraction of the air in the suction box 33 and the vacuum suction cup 34, and the vacuum suction cup 34 is adsorbed on the box cover 5, and then the electric telescopic rod 32 and the plurality of electric telescopic rods 313 are matched to drive the box cover 5 to move above the cover storage box 311, and then the electromagnetic exhaust valve 39 is opened, so that the air outside enters the inside of the suction box 33 and the vacuum suction cup 34, so that the vacuum suction cup 34 loses the adsorption force, and the box cover 5 can be discharged into the cover storage box 311 for collection, the cover storage box 311 is arranged, which facilitates the centralized collection of the box cover 5, and the positioning groove is arranged, which facilitates the positioning of the bottom of the cover storage box 311.
[0039] Embodiment three:
[0040] As Figures 1 to 6As shown, the middle of the right side of the pouring plate 21 is provided with a drive groove 28, the inside of the drive groove 28 is provided with a driven sprocket 29, the outer wall of the driven sprocket 29 is provided with a transmission chain 275, the right side of the inside of the pouring plate 21 is fixedly sleeved with a connecting shaft 291, the inside of the driven sprocket 29 is fixedly sleeved in the middle of the outer wall of the connecting shaft 291, the inside of the pouring machine table 1 is fixedly installed with a bearing 292, both ends of the connecting shaft 291 are rotatably installed in the inside of the bearing 292, the right side of the inside of the pouring machine table 1 is provided with a mounting groove 27, the bottom of the inner wall of the mounting groove 27 is fixedly installed with a servo motor 271, the lower side of one side of the inner wall of the mounting groove 27 is fixedly installed with a worm gear reducer 272, the output end of the servo motor 271 is fixedly connected to the input end of the worm gear reducer 272, the output end of the worm gear reducer 272 is fixedly connected with a rotating shaft 273, one end of the rotating shaft 273 is rotatably connected to the lower side of the other side of the inner wall of the mounting groove 27, the outer wall of the rotating shaft 273 is fixedly sleeved with a drive sprocket 274, the lower side of the transmission chain 275 is arranged in the inside of the mounting groove 27, the outer wall of the drive sprocket 274 is engaged with the bottom end of the inner wall of the transmission chain 275, the outer wall of the driven sprocket 29 is engaged with the top end of the inner wall of the transmission chain 275, the drive sprocket 274 and the driven sprocket 29 are drivingly connected through the transmission chain 275.
[0041] In this embodiment, through the cooperation of the servo motor 271 and the worm gear reducer 272, the rotating shaft 273 is conveniently driven to rotate, the connecting shaft 291 is driven to rotate in the inside of the bearing 292 through the drive sprocket 274, the transmission chain 275 and the driven sprocket 29 while the rotating shaft 273 rotates, the right side of the pouring plate 21 is simultaneously driven to rotate by the connecting shaft 291, the material box body 4 is flipped by the pouring plate 21, and the pouring operation is performed.
[0042] In summary, as Figures 1 to 6As shown, the material box uncovering and pouring machine, when in use, first places the material box body 4 on the top of the pouring plate 21, and drives the bidirectional screw rod 24 to rotate through the speed reducer motor 23, the bidirectional screw rod 24 drives the two positioning blocks 25 to symmetrically slide in the limiting grooves 22, the positioning blocks 25 drive the two anti-skid clamping plates 26 to clamp on both sides of the material box body 4, and the material box body 4 is fixed, at this time, the suction box 33 and the vacuum chuck 34 are driven to move downwards through the telescopic end of the electric telescopic rod 32, so that the vacuum chuck 34 is pressed on the top of the box cover 5, the electromagnetic control valve 37 and the vacuum pump 35 are opened, the vacuum pump 35 draws the air in the suction box 33 and the vacuum chuck 34 through the suction pipe 36, the vacuum chuck 34 is adsorbed on the box cover 5, and then the suction box 33, the vacuum chuck 34 and the box cover 5 are driven to move upwards by the electric telescopic rod 32, the fixed plate 31 is driven to move by the telescopic end of the multi-section electric push rod 313, the fixed plate 31 drives the box cover 5 to move to the upper side of the cover storage box 311 through the electric telescopic rod 32, the suction box 33 and the vacuum chuck 34, then the electromagnetic exhaust valve 39 is opened, so that the air outside enters the inside of the suction box 33 and the vacuum chuck 34 through the air pipe 38, the vacuum chuck 34 loses the adsorption force, and the box cover 5 can be discharged into the cover storage box 311 for collection, at this time, the shaft 273 and the driving sprocket 274 are driven to rotate through the cooperation of the servo motor 271 and the worm reducer 272, the driving sprocket 274 drives the connecting shaft 291 to rotate through the transmission chain 275 and the driven sprocket 29, the connecting shaft 291 drives the right side of the pouring plate 21 to rotate, and the pouring plate 21 drives the material box body 4 to overturn at the same time, so that the pouring operation is performed.
[0043] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the mature means in the prior art, the machinery, parts and equipment adopt the conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein. The contents not described in detail in the description all belong to the prior art known to the person skilled in the art.
[0044] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For the person skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the utility model. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.
Claims
1. A material bin lid removal and unloading machine, characterized in that, The device includes a material pouring machine platform. A material pouring mechanism is located on the right side of the top of the material pouring machine platform. The material pouring mechanism includes a material pouring plate. The outer wall of the material pouring plate is movably sleeved on the right side of the top of the material pouring machine platform. A material box body is attached to the top of the material pouring plate. A box cover is located on the top of the material box body. Two anti-slip clamps are located on both sides of the top of the material pouring plate. A connecting shaft is fixedly sleeved on the right side inside the material pouring plate. A bearing is fixedly installed inside the material pouring machine platform. Both ends of the connecting shaft are rotatably installed inside the bearing. The material box body is provided with a cover removal mechanism above it. The cover removal mechanism includes a fixed plate. An electric telescopic rod is fixedly installed in the middle of the top of the fixed plate. The telescopic end of the electric telescopic rod extends to the bottom of the fixed plate and is fixedly connected to an adsorption box. Multiple vacuum suction cups are fixedly installed at the bottom of the adsorption box. The vacuum suction cups are located above the box cover. A drive groove is provided in the middle of the right side of the pouring plate. A driven sprocket is provided inside the drive groove. A transmission chain is provided on the outer wall of the driven sprocket. The inner part of the driven sprocket is fixedly sleeved in the middle of the outer wall of the connecting shaft. An installation slot is provided on the right side of the inside of the unloading machine. A servo motor is fixedly installed at the bottom of the inner wall of the installation slot. A worm gear reducer is fixedly installed on the lower side of one side of the inner wall of the installation slot. The output end of the servo motor is fixedly connected to the input end of the worm gear reducer. A rotating shaft is fixedly connected to the output end of the worm gear reducer. One end of the rotating shaft is rotatably connected to the lower side of the other side of the inner wall of the installation slot. A drive sprocket is fixedly sleeved on the outer wall of the rotating shaft. The drive sprocket and the driven sprocket are connected by a transmission chain.
2. The material bin lid removal and unloading machine according to claim 1, characterized in that, The lower part of the transmission chain is disposed inside the mounting groove, the outer wall of the drive sprocket engages with the bottom end of the inner wall of the transmission chain, and the outer wall of the driven sprocket engages with the top end of the inner wall of the transmission chain.
3. The material bin lid removal and unloading machine according to claim 1, characterized in that, The top of the pouring plate has a limiting groove. A reduction motor is fixedly installed on the right end of the inner wall of the limiting groove. A bidirectional lead screw is fixedly connected to the output end of the reduction motor. The left end of the bidirectional lead screw is rotatably connected to the left side of the inner wall of the limiting groove. Two positioning blocks are slidably connected inside the limiting groove. The two positioning blocks are symmetrically threaded inside and sleeved on the outer wall of the bidirectional lead screw. The tops of the two positioning blocks are fixedly connected to the bottoms of the two anti-slip clamps.
4. The material bin lid removal and unloading machine according to claim 1, characterized in that, A storage cover box is provided on the left side of the top of the material pouring machine platform, and a positioning groove is opened on the left side of the top of the material pouring machine platform. The bottom of the storage cover box is fitted onto the top of the positioning groove.
5. The material bin lid removal and unloading machine according to claim 1, characterized in that, A vacuum pump is fixedly installed on the left side of the top of the adsorption box. A suction pipe is fixedly connected to the pumping end of the vacuum pump. One end of the suction pipe is fixedly connected to the left side of the top of the adsorption box. An electromagnetic control valve is installed on the suction pipe.
6. The material bin lid removal and unloading machine according to claim 1, characterized in that, A vent pipe is fixedly installed on the right side of the top of the adsorption box, and an electromagnetic exhaust valve is installed on the vent pipe.
7. The material bin lid removal and unloading machine according to claim 1, characterized in that, A support frame is fixedly installed on the left side of the top of the unloading machine platform. Multiple electric push rods are fixedly installed on the upper left side of the support frame. The telescopic ends of the multiple electric push rods extend to the right side of the support frame and are fixedly installed on the left side of the fixed plate.