Winding device
By designing multiple mechanisms in the winding device to work together, the problem of coil loosening during winding was solved, achieving high-precision coil winding and ensuring that the coil is tight and does not detach from the spool.
Patent Information
- Application Number
- CN202423151929.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In traditional winding devices, the coil is prone to loosening during the winding process, resulting in low winding accuracy.
A winding device is designed, including a frame, a reel, a wire feeding mechanism, a wire pressing mechanism, a conductor mechanism, a first wire pressing mechanism, and a wire pressing braking mechanism. Through the coordinated action of these mechanisms, the coil is pressed and positioned to prevent loosening.
It effectively improves the winding precision of the coil, ensuring that the coil is tight and not easily detached from the spool, thus avoiding poor winding caused by looseness.
Smart Images
Figure CN223560998U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding equipment field, concretely to a winding device. BACKGROUND
[0002] The winding is through the wire rod in the material feeding mechanism and is wound into the predetermined specification coil. The traditional winding mechanism is the reel and is wound to the wire rod, but in the process of winding, the coil appears loose due to the bending of the coil, the looseness between different levels of the coil and other reasons, causes the coil to appear loose, leads to the precision of the coil after winding formation not to be high.
[0003] In view of this, it is necessary to provide a winding device. SUMMARY
[0004] The utility model provides a winding device effectively solves the existing coil winding process easy loose, winding precision is not high problem.
[0005] The utility model employs the technical scheme of:
[0006] The winding device, including frame, reel setting in the frame side surface along Y axle direction, drive mechanism for driving reel rotation setting in the frame side surface, send line mechanism setting in the frame upper end surface, pressure line mechanism setting in the frame upper end surface, lead mechanism setting on the frame. Still include setting in the frame side surface first pressure line mechanism and pressure line brake mechanism, first pressure line mechanism includes fixed setting in the frame side surface no.
[0007] Further, the pressure line mechanism includes a spring, a limiting column, a floating block, a mounting seat provided on the frame, a guide column provided vertically on the mounting seat, a lower supporting block provided on the mounting seat, an upper pressing block slidingly provided on the guide column corresponding to the lower supporting block, a second air cylinder provided on the upper end of the mounting seat, a rotating plate hingedly connected to the output end of the second air cylinder and the mounting seat at both ends, and a second plate hingedly connected to the upper end of the rotating plate. The lower end of the second plate is fixedly connected to the upper pressing block. The upper end of the limiting column is fixedly provided on the mounting seat, and the lower end of the limiting column is slidingly connected to the upper pressing block and fixedly connected to the upper end of the spring. The lower end of the spring is fixedly connected to the floating block. The lower end of the upper pressing block abuts against the upper end surface of the floating block. The floating block is provided with a vertical first wire passing hole. The lower supporting block is provided with a second wire passing hole corresponding to the first wire passing hole and a wire outlet hole connected to the lower end of the second wire passing hole.
[0008] Further, the wire guide mechanism comprises a third cylinder vertically arranged on the frame, a third seat fixedly arranged on an output end of the third cylinder, and a third roller arranged on the third seat.
[0009] Further, the wire pressing brake mechanism comprises a side plate arranged on the frame, a wire pressing assembly and a brake assembly arranged on the side plate, the wire pressing assembly comprises a support arranged on the side plate, a push base slidingly arranged on the support, a fourth cylinder arranged on the support for driving the push base to move, a fourth roller A and a fourth roller B fixedly arranged on the push base, the fourth roller A and the fourth roller B are symmetrical about the winding shaft, and the fourth roller A and the fourth roller B can abut against the winding shaft.
[0010] Further, the brake assembly comprises a fifth cylinder arranged on the side plate and an insertion rod fixedly arranged on an output end of the fifth cylinder, a chuck is coaxially fixedly arranged on the winding shaft, and a socket matched with the insertion rod is arranged on the chuck.
[0011] The utility model has the advantages that: the first wire pressing mechanism is arranged, the coil can be pressed during the winding process, the tightness of the coil winding is ensured, and the coil is prevented from being separated from the winding shaft. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 The overall schematic diagram of the wire winding device provided by the embodiment of the application.
[0013] Figure 2 The schematic diagram of the wire pressing brake mechanism of the wire winding device provided by the embodiment of the application.
[0014] Figure 3 The schematic diagram of the wire pressing mechanism and the wire guide mechanism of the wire winding device provided by the embodiment of the application.
[0015] Figure 4 The schematic diagram of the third cylinder, the third roller and the wire pressing mechanism of the wire winding device provided by the embodiment of the application.
[0016] The figure is marked: 1, rack; 2, reel; 3, wire feeding mechanism; 4, wire pressing mechanism; 5, wire guide mechanism; 6, first wire pressing mechanism; 7, wire pressing brake mechanism; 61, No. 1 support; 62, No. 1 air cylinder A; 63, push frame; 64, No. 1 roller; 65, sliding frame; 66, No. 1 air cylinder B; 67, rotating pressing rod; 670, circular arc contraction part; 41, spring; 42, limiting column; 43, mounting seat; 44, guide column; 45, lower supporting block; 46, upper pressing block; 47, No. 2 air cylinder; 48, rotating plate; 49, No. 2 plate; 40, floating block; 401, No. 1 wire passing hole; 402, No. 2 wire passing hole; 403, wire outlet hole; 51, No. 3 air cylinder; 52, No. 3 seat; 53, No. 3 roller; 71, measuring plate; 72, wire pressing assembly; 73, brake assembly; 721, support; 722, push seat; 723, No. 4 air cylinder; 724, No. 4 roller A; 725, No. 4 roller B; 731, No. 5 air cylinder; 732, insertion rod; 21, chuck. DETAILED DESCRIPTION
[0017] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.
[0018] As Figure 1 shown, the wire winding device provided by the embodiments of the present application comprises a rack 1, a reel 2 arranged on the side surface of the rack 1 along the Y-axis direction, a driving mechanism arranged on the side surface of the rack 1 for driving the reel 2 to rotate, a wire feeding mechanism 3 arranged on the upper end surface of the rack 1, a wire pressing mechanism 4 arranged on the upper end surface of the rack 1, a wire guide mechanism 5 arranged on the rack 1, and further comprises a first wire pressing mechanism 6 and a wire pressing brake mechanism 7 arranged on the side surface of the rack 1, as Figure 2 shown, the first wire pressing mechanism 6 comprises a No. 1 support 61 fixedly arranged on the side surface of the rack 1, a No. 1 air cylinder A 62 arranged on the No. 1 support 61, a push frame 63 arranged on the output end of the No. 1 air cylinder A 62, a No. 1 roller 64 arranged on the push frame 63 along the Y-axis, a sliding frame 65 sliding along the Y direction with the push frame 63, a No. 1 air cylinder B 66 fixedly arranged on the push frame 63 for driving the sliding frame 65 to move, and a rotating pressing rod 67 horizontally arranged on the sliding frame 65, the rotating pressing rod 67 extends radially along the reel 2, and the rotating pressing rod 67 is provided with a circular arc contraction part 670 near one end of the reel 2.
[0019] It should be noted that the wire feeding mechanism 3 is a structure existing in the prior art.
[0020] In actual use, the wire feeding mechanism 3 feeds the wire, the wire is straightened by the wire pressing mechanism 4, then the wire is pulled by the wire guiding mechanism 5, then one end of the wire is fixed on the reel 2 manually, then the driving mechanism drives the reel 2 to rotate, so that the wire is wound on the reel 2, after winding a certain specification, the first wire pressing mechanism 6 presses the coil from the side and the end, specifically including that the No. 1 cylinder A62 drives the pusher 63 to move towards the reel 2, then the No. 1 roller 64 presses the outer side of the coil, at the same time, the wire pressing brake mechanism 7 can press the coil from the outer side of the coil, then the No. 1 cylinder B66 drives the sliding frame 65 to move towards the side of the rack 1, so that the circular arc contraction part 670 of the rotating pressing rod 67 presses the coil from the end of the coil. When the winding of the coil is completed, the wire pressing brake mechanism 7 brakes the reel 2.
[0021] In the above design, by setting the first wire pressing mechanism 6, the coil can be pressed during winding, which not only ensures the tightness of the coil winding, but also prevents the coil from being separated from the reel 2.
[0022] Specifically, as shown in Figure 1 , Figure 3 and Figure 4 , the wire pressing mechanism 4 includes a spring 41, a limiting column 42, a floating block 40, a mounting seat 43 arranged on the rack 1, a guide column 44 arranged vertically on the mounting seat 43, a lower supporting block 45 arranged on the mounting seat 43, an upper pressing block 46 arranged on the guide column 44 corresponding to the lower supporting block 45, a No. 2 cylinder 47 arranged on the upper end of the mounting seat 43, a rotating plate 48 hinged with the output end of the No. 2 cylinder 47 and the mounting seat 43 respectively, a No. 2 plate 49 hinged with the upper end of the rotating plate 48, the lower end of the No. 2 plate 49 is fixedly connected with the upper pressing block 46, the upper end of the limiting column 42 is fixedly arranged on the mounting seat 43, the lower end of the limiting column 42 is slidably connected with the upper pressing block 46 and fixedly connected with the upper end of the spring 41, the lower end of the spring 41 is fixedly connected with the floating block 40, the lower end of the upper pressing block 46 abuts against the upper end surface of the floating block 40, the floating block 40 is provided with a vertical No. 1 wire passing hole 401, the lower supporting block 45 is provided with a No. 2 wire passing hole 402 corresponding to the No. 1 wire passing hole 401 and a wire outlet hole 403 connected with the lower end of the No. 2 wire passing hole 402.
[0023] In actual use, when the wire passes through the first wire passing hole 401 on the floating block 40, enters the second wire passing hole 402, and then passes through the wire outlet hole 403 to enter the wire guide mechanism 5, the second air cylinder 47 drives the rotating plate 48 to rotate, so that the rotating plate 48 drives the pressing block 46 to move downward, realizing the downward pressing of the wire on the floating block 40 which has not entered the first wire passing hole 401, and driving the spring 41 to stretch. Due to the friction between the upper end opening of the first wire passing hole 401 and the wire and the extrusion of the wire by the upper pressing block 46, the wire is straightened. The spring 41 connects the limiting column 42 and the floating block 40, so that the floating block 40 can automatically move downward when the pressure of the upper pressing block 46 is too large, avoiding excessive pressure during the downward pressing of the upper pressing block 46, which causes the cross section of the wire to deform.
[0024] In the above design, the structure design and specific implementation of the wire pressing mechanism 4 facilitate the effective straightening of the wire and can also avoid excessive damage to the wire.
[0025] Specifically, as shown in Figure 3 and Figure 4 , the wire guide mechanism 5 includes a third air cylinder 51 vertically arranged on the rack 1, a third seat 52 fixedly arranged on the output end of the third air cylinder 51, and a third roller 53 arranged on the third seat 52.
[0026] In actual use, the third air cylinder 51 drives the third roller 53 to move upward, so that the third roller 53 contacts and tension guides the wire.
[0027] In the above design, the structure design and specific implementation of the wire guide mechanism 5 facilitate the tensioning and guiding of the wire.
[0028] Specifically, as shown in Figure 2 , the wire pressing brake mechanism 7 includes a side plate arranged on the rack 1, a wire pressing assembly 72 and a brake assembly 73 arranged on the side plate. The wire pressing assembly 72 includes a support 721 arranged on the side plate 71, a push seat 722 slidingly arranged on the support 721, a fourth air cylinder 723 arranged on the support 721 for driving the push seat 722 to move, a fourth roller A 724 and a fourth roller B 725 fixedly arranged on the push seat 722, the fourth roller A 724 and the fourth roller B 725 are symmetrical about the reel 2, and the fourth roller A 724 and the fourth roller B 725 can abut against the reel 2.
[0029] In actual use, the wire pressing mechanism 4 presses the side of the coil, and the brake assembly 73 positions the reel 2. When the wire pressing mechanism 4 operates, the fourth air cylinder 723 drives the push seat 722 to move towards the reel 2, so that the fourth roller A 724 and the fourth roller B 725 simultaneously press the coil.
[0030] In the above design, the structural design and specific implementation of the wire pressing mechanism 4 can effectively achieve the pressing of the coil, ensuring that the two pressing forces received by the coil when it is pressed from the side are the moving directions of roller A724 and roller B725 respectively. Since roller A724 and roller B725 are symmetrical along the winding shaft 2, the two pressing forces applied by roller A724 and roller B725 can be consistent, preventing the impact that a single downward pressing force may cause to the coil, and avoiding the coil from becoming loose due to such impact.
[0031] Specifically: such as Figure 2 As shown, the braking assembly 73 includes a No. 5 cylinder 731 disposed on the side plate and an insertion rod 732 fixedly disposed on the output end of the No. 5 cylinder 731. A chuck 21 is coaxially fixedly disposed on the spool 2, and the chuck 21 is provided with an insertion hole adapted to the insertion rod 732.
[0032] In actual use, after the scroll 2 stops moving, the insertion rod 732 is driven by cylinder 731 to extend into the insertion hole.
[0033] In the above design, the structural design and specific implementation of the braking component 73 can effectively achieve braking of the reel 2.
[0034] In further detail, it should be understood that the above description is only a specific embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A winding device, comprising a frame, a reel disposed on the side of the frame along the Y-axis direction, a drive mechanism disposed on the side of the frame for driving the reel to rotate, a wire feeding mechanism disposed on the upper end face of the frame, a wire pressing mechanism disposed on the upper end face of the frame, and a wire guiding mechanism disposed on the frame, characterized in that: It also includes a first pressing mechanism and a pressing brake mechanism disposed on the side of the frame. The first pressing mechanism includes a first bracket fixedly disposed on the side of the frame, a first cylinder A disposed on the first bracket, a pusher frame disposed on the output end of the first cylinder A, a first roller disposed on the pusher frame along the Y-axis, a sliding frame that slides along the Y-direction with the pusher frame, a first cylinder B fixedly disposed on the pusher frame for driving the sliding frame to move, and a rotating pressure rod horizontally rotatably disposed on the sliding frame. The rotating pressure rod extends radially along the roll shaft, and an arc-shaped contraction part is provided at one end of the rotating pressure rod near the roll shaft.
2. The winding device according to claim 1, characterized in that: The wire pressing mechanism includes a spring, a limiting post, a floating block, a mounting base on the frame, a guide post vertically mounted on the mounting base, a lower support block mounted on the mounting base, an upper pressing block slidably mounted on the guide post corresponding to the lower support block, a second cylinder mounted on the upper end of the mounting base, a rotating plate with its two ends hinged to the output end of the second cylinder and the mounting base respectively, and a second plate with its upper end hinged to the rotating plate. The lower end of the second plate is fixedly connected to the upper pressing block. The upper end of the limiting post is fixedly mounted on the mounting base, and the lower end of the limiting post is slidably connected to the upper pressing block and then fixedly connected to the upper end of the spring. The lower end of the spring is fixedly connected to the floating block. The lower end of the upper pressing block abuts against the upper surface of the floating block. The floating block is provided with a vertical first wire passage hole. The lower support block is provided with a second wire passage hole corresponding to the first wire passage hole and an outlet hole connected to the lower end of the second wire passage hole.
3. The winding device according to claim 1, characterized in that: The wire guiding mechanism includes a No. 3 cylinder vertically mounted on the frame, a No. 3 seat fixedly mounted on the output end of the No. 3 cylinder, and a No. 3 roller mounted on the No. 3 seat.
4. The winding device according to claim 1, characterized in that: The pressing and braking mechanism includes a side plate mounted on the frame, a pressing assembly and a braking assembly mounted on the side plate. The pressing assembly includes a support mounted on the test plate, a pusher mounted on the support, a No. 4 cylinder mounted on the support for driving the pusher to move, and No. 4 rollers A and B fixedly mounted on the pusher. The No. 4 rollers A and B are symmetrical about the winding shaft, and both No. 4 rollers A and B can abut against the winding shaft.
5. The winding device according to claim 4, characterized in that: The braking assembly includes a No. 5 cylinder mounted on the side plate and an insertion rod fixedly mounted on the output end of the No. 5 cylinder. A chuck is coaxially fixedly mounted on the spool, and the chuck is provided with a insertion hole adapted to the insertion rod.