Ammonia-containing wastewater recycling device
By designing a stirring and cleaning mechanism, the problem of impurity sedimentation and accumulation inside the device was solved, achieving efficient wastewater treatment and ammonia resource recovery, simplifying the cleaning process, and improving the convenience and service life of the device.
Patent Information
- Application Number
- CN202423090895.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing processing devices generate a large amount of impurities after the reaction and precipitation, which accumulate at the bottom and are difficult to clean.
A device for recycling ammonia-containing wastewater was designed, comprising a stirring mechanism and a cleaning mechanism. The stirring mechanism generates a strong vortex through a hollow shaft and stirring blades to promote chemical reactions; the cleaning mechanism simplifies the removal of impurities through components such as an electric telescopic rod, a movable rod, elastic components, and a cleaning plate.
It improves wastewater treatment efficiency and quality, simplifies the cleaning process of impurity sediment, reduces operating difficulty and cost, and extends the service life of the equipment.
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Figure CN223561384U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wastewater recovery technical field, concretely is a kind of ammonia-containing wastewater recycling device. BACKGROUND
[0002] In the process of recycling ammonia in wastewater, an effective method is to use ammonia ammonium ions to react with a solution containing specific metal ions (such as magnesium ions, calcium ions, etc.) and phosphate to form ammonium phosphate double salt precipitate. This chemical reaction not only efficiently removes ammonium ions in industrial wastewater, thereby achieving wastewater purification treatment, but also recycles ammonia resources in the form of ammonium phosphate double salt, with high economic and environmental benefits.
[0003] However, after the reaction precipitates, the existing treatment device produces a large amount of impurity precipitate inside the device. These impurities are mainly composed of incompletely reacted metal ions, phosphate and other possible suspended matter, colloidal matter, etc. They gradually accumulate at the bottom of the device, forming a thick layer of sediment. These impurity precipitates at the bottom of the device are very difficult to clean, so we propose a new ammonia-containing wastewater recycling device. SUMMARY
[0004] (I) Technical problem solved
[0005] To overcome the shortcomings of the prior art, the utility model provides an ammonia-containing wastewater recycling device, which solves the problem that the existing treatment device produces a large amount of impurity precipitate inside the device after the reaction precipitates. They gradually accumulate at the bottom of the device, forming a thick layer of sediment. These impurity precipitates at the bottom of the device are very difficult to clean.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model provides the following technical scheme: an ammonia-containing wastewater recycling device, comprising a recovery tank and a sealing cover threadedly connected to the top of the recovery tank, a stirring mechanism is arranged at the center of the top of the sealing cover, and a cleaning mechanism is arranged at the top of the stirring mechanism.
[0008] The cleaning mechanism comprises a hollow base block, four corner portions of the top of the hollow base block are fixedly provided with support columns, the upper ends of the support columns are fixedly provided with a top plate, and a center portion of the bottom of the top plate is fixedly provided with an electric telescopic rod.
[0009] The output end of the electric telescopic rod is fixedly provided with a movable rod, the inside of the movable rod is provided with an elastic assembly, and the lower end of the elastic assembly is fixedly provided with a cleaning plate.
[0010] The elastic assembly comprises a telescopic spring fixedly installed inside the movable rod, and the lower end of the telescopic spring is fixedly installed with an elastic rod.
[0011] Preferably, the bottom of the cleaning plate is fixedly installed with uniformly distributed soft brushes made of nylon material.
[0012] Preferably, the elastic rod is connected with the movable rod through sliding connection, and the lower end of the elastic rod is fixedly connected with the cleaning plate.
[0013] Preferably, the stirring mechanism comprises a hollow shaft rod fixedly installed at the center of the top of the sealing cover, a stirring piece is fixedly installed outside the hollow shaft rod, a driven wheel is fixedly installed at the upper end of the hollow shaft rod, a belt is drivingly connected outside the driven wheel, a driving wheel is drivingly connected inside the belt, and a power assembly is arranged at the top of the driving wheel.
[0014] Preferably, the stirring piece comprises a shaft ring matched with the hollow shaft rod, and stirring blades are fixedly installed outside the shaft ring, wherein the number of the stirring blades is four, and the four stirring blades are uniformly distributed in a circumferential shape outside the shaft ring.
[0015] Preferably, the power assembly comprises a motor matched with the driving wheel, and a motor support is fixedly installed outside the motor.
[0016] Preferably, the hollow base block is fixedly installed at the top end of the hollow shaft rod, and the movable rod penetrates the hollow base block and the hollow shaft rod from top to bottom.
[0017] Preferably, the lower end of the motor support is fixedly installed on the top of the sealing cover.
[0018] (Three) beneficial effects
[0019] Compared with the prior art, the utility model provides a, has the following beneficial effects:
[0020] 1、The utility model discloses a stirring mechanism is arranged, realizes the efficient mixing of wastewater and chemical solution. Hollow shaft rod and stirring blade in the stirring mechanism design, can produce strong vortex in wastewater, and this kind of vortex not only promotes ammonia ammonium ion in wastewater and the solution containing specific metal ion and phosphate radical fully mix, also accelerates the chemical reaction between them, ensures the quick formation of ammonium phosphate double salt precipitate. This design significantly improves the efficiency and quality of wastewater treatment, so that the device can more efficiently remove ammonium ion in wastewater, realizes the purification treatment of wastewater.
[0021] 2. The utility model discloses a cleaning mechanism, simplify the cleaning process of impurity deposit. The electric telescopic link, movable link, elastic component and cleaning plate and other components in the cleaning mechanism work in cooperation, can easily clean the impurity deposit that deposits in the recovery tank bottom after chemical reaction is completed. Especially the soft brush at the bottom of the cleaning plate, adopt the nylon material that has certain elasticity and is wear -resisting to make, can gently and effectively clean the deposit, simultaneously avoided the damage to the bottom of recovery tank. This design reduces the operation difficulty and cost, improves the use convenience and practicality of device.
[0022] 3. The utility model discloses a setting elastic component, enhanced the adaptability and durability of cleaning mechanism. The telescopic spring and elastic rod in elastic component can ensure that the cleaning plate keeps certain pressure during the cleaning process, so that the soft brush can be closely attached to the bottom of the recovery tank. At the same time, they can also adapt to different thickness of impurity deposit layer, when encountering thicker impurity layer, telescopic spring and elastic rod can be elastically deformed, thereby avoiding excessive pressure on the bottom of the recovery tank. This design ensures the uniformity and thoroughness of cleaning, prolongs the service life of the device. BRIEF DESCRIPTION OF DRAWINGS
[0023] Fig. 1 It is the structural schematic diagram of the utility model;
[0024] Fig. 2 It is the sectional structure schematic diagram of the utility model;
[0025] Fig. 3 It is the stirring mechanism structure schematic diagram of the utility model;
[0026] Fig. 4 It is the elastic component structure schematic diagram of the utility model.
[0027] In the drawing:
[0028] 1, recovery tank;
[0029] 2, sealing cover;
[0030] 3, stirring mechanism;31, hollow shaft rod;32, stirring piece;321, shaft ring;322, stirring blade;33, driven wheel;34, belt;35, driving wheel;36, power component;361, motor;362, motor support;
[0031] 4, cleaning mechanism;41, hollow base block;42, support column;43, top plate;44, electric telescopic link;45, movable link;46, elastic component;461, telescopic spring;462, elastic rod;47, cleaning plate. DETAILED DESCRIPTION
[0032] In the utility model, in the case that no opposite statement is made, the orientation such as "upper, lower" is usually for the direction shown in the drawing or for the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left, right" is usually for the left and right shown in the drawing; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the utility model.
[0033] The utility model provides a technical scheme:
[0034] Please refer to Figs. 1-4 A kind of ammonia-containing wastewater recycling device, including recovery tank 1 and the sealing cover 2 of screw connection in the top of recovery tank 1, the center of the top of sealing cover 2 is provided with stirring mechanism 3, the top of stirring mechanism 3 is provided with cleaning mechanism 4.
[0035] Cleaning mechanism 4 includes hollow base block 41, hollow base block 41 top four corners are fixedly installed with support column 42, the upper end of support column 42 is fixedly installed with top plate 43, and the center of the bottom of top plate 43 is fixedly installed with electric telescopic rod 44, and the hollow base block 41 in cleaning mechanism 4, support column 42 and top plate 43 form a stable support structure, and the electric telescopic rod 44 mounted thereon moves up and down through telescopic motion, drives cleaning plate 47 and soft brush to move up and down, to realize the effective cleaning of the impurity deposit at the bottom of recovery tank.
[0036] The output end of electric telescopic rod 44 is fixedly installed with movable rod 45, the inside of movable rod 45 is provided with elastic component 46, the lower end of elastic component 46 is fixedly installed with cleaning plate 47, and electric telescopic rod 44 is connected with elastic component 46 and cleaning plate 47 through movable rod 45, so that cleaning plate 47 can move up and down flexibly and tightly adhere to the bottom of recovery tank, and meanwhile, elastic component 46 ensures that the cleaning pressure is moderate, avoids damaging the tank bottom, and ensures complete cleaning.
[0037] Elastic component 46 includes telescopic spring 461 fixedly installed in the inside of movable rod 45, and elastic rod 462 is fixedly installed at the lower end of telescopic spring 461, so that cleaning plate 47 can tightly adhere to the bottom of recovery tank by keeping a certain pressure through telescopic spring 461 and elastic rod 462, and meanwhile, it can adapt to different thicknesses of impurity deposit layer, avoid excessive pressure, and ensure uniform and complete cleaning.
[0038] Further, the bottom of cleaning plate 47 is fixedly installed with soft brush distributed uniformly, wherein the soft brush is made of nylon material, and the softness and wear resistance of the nylon soft brush installed at the bottom of cleaning plate 47 can effectively and gently clean the impurities at the bottom of recovery tank, avoid damaging the tank bottom, ensure complete cleaning, and improve the use efficiency and service life of the device.
[0039] Further, the elastic rod 462 is connected with the movable rod 45 through a sliding connection, and the lower end of the elastic rod 462 is fixedly connected with the cleaning plate 47. The elastic rod 462 is connected with the movable rod 45 through a sliding connection and is fixed with the cleaning plate 47, which ensures that the cleaning plate 47 can flexibly adapt to different impurity layers during cleaning, maintains close contact, improves the cleaning effect, and avoids damage to the bottom of the recovery tank.
[0040] Further, the stirring mechanism 3 comprises a hollow shaft 31 fixedly installed at the top center of the sealing cover 2, an agitator 32 fixedly installed on the outer side of the hollow shaft 31, a driven wheel 33 fixedly installed at the upper end of the hollow shaft 31, a belt 34 drivingly connected to the outer side of the driven wheel 33, a driving wheel 35 drivingly connected to the inner side of the belt 34, and a power assembly 36 provided at the top of the driving wheel 35. The arrangement of the hollow shaft 31, the agitator 32, the driven wheel 33, the belt 34, the driving wheel 35, and the power assembly 36 achieves sufficient mixing of wastewater and chemical solution and accelerates chemical reaction, ensuring rapid formation of ammonium phosphate double salt precipitate and improving wastewater treatment efficiency.
[0041] Further, the agitator 32 comprises a collar 321 adapted to the hollow shaft 31, and stirring blades 322 fixedly installed on the outer side of the collar 321. The four stirring blades 322 are evenly distributed in a circumferential shape on the outer side of the collar 321. The design of the agitator 32, especially the circumferential and uniform distribution of the four stirring blades 322, can more effectively generate vortex in the wastewater, promote the mixing and reaction of reactants, ensure the rapid formation of ammonium phosphate double salt precipitate, and improve the efficiency of wastewater treatment.
[0042] Further, the power assembly 36 comprises a motor 361 adapted to the driving wheel 35, and a motor bracket 362 fixedly installed on the outer side of the motor 361. The design of the power assembly 36, especially the motor 361 and the motor bracket 362 on the outer side thereof, provides a stable and continuous power source for the stirring mechanism 3, ensuring smooth stirring process and improving the efficiency and effect of wastewater treatment.
[0043] Further, the hollow base block 41 is fixedly installed at the top end of the hollow shaft 31, and the movable rod 45 penetrates the hollow base block 41 and the hollow shaft 31 from top to bottom. This design enables the movable rod 45 to stably penetrate the hollow base block 41 and the hollow shaft 31, ensuring stable installation of the cleaning mechanism 4 above the stirring mechanism 3 without hindering the operation of the stirring mechanism 3, and providing a stable structural foundation for subsequent impurity cleaning work.
[0044] Further, the lower end of the motor bracket 362 is fixedly installed on the top of the sealing cover 2. By fixing the lower end of the motor bracket 362 on the top of the sealing cover 2, the stable installation and support of the motor 361 are ensured, and a reliable power source is provided for the stirring mechanism 3, thereby ensuring the stirring effect in the wastewater treatment process and the smooth progress of the subsequent impurity cleaning work.
[0045] In specific use, the working principle of the utility model is as follows:
[0046] Firstly, the operator can safely open the sealing cover 2 and pour the wastewater containing ammonia into the recovery tank 1.
[0047] Then, according to the actual concentration of ammonia in the wastewater and the treatment requirements, the operator needs to accurately calculate and add a corresponding amount of solution containing specific metal ions (such as magnesium ions, calcium ions, etc.) and phosphate. The selection and addition amount of these solutions are crucial because they will chemically react with the ammonium ions in the wastewater to form ammonium phosphate double salt precipitate.
[0048] After the wastewater and the chemical solution are added, the sealing cover 2 is quickly closed, and its sealing performance is checked to ensure that a closed reaction environment is formed inside the device. At this time, the electric telescopic rod 44 is in its initial retracted state, and the cleaning plate 47 and the soft brush (made of wear-resistant and elastic nylon material) thereon are not in contact with the bottom of the inner cavity of the recovery tank 1, and are in a suspended state. This design can avoid any unnecessary interference of the brush to the chemical reaction to be performed.
[0049] Next, the motor 361 in the power assembly 36 is started. The motor 361 is connected to the driving wheel 35 through the belt 34. When the motor 361 rotates, it drives the driving wheel 35 to rotate, and then drives the driven wheel 33 to rotate through the transmission action of the belt 34. The rotation of the driven wheel 33 drives the hollow shaft 31 fixedly connected thereto to rotate. The hollow shaft 31 has the stirring piece 32 fixedly installed on the outer side thereof, and the stirring blades 322 (four in number, uniformly distributed in a circumferential shape) on the stirring piece 32 generate strong vortex in the wastewater. This vortex not only promotes the mixing of the ammonium ions in the wastewater with the solution containing specific metal ions and phosphate, but also accelerates the chemical reaction between them, ensuring the rapid formation of ammonium phosphate double salt precipitate.
[0050] After the chemical reaction is completed, the ammonium phosphate double salt precipitate and other impurities will be deposited at the bottom of the recovery tank 1. At this time, the power assembly 36 is turned off, the stirring is stopped, and a period of time is waited for the precipitate to fully settle.
[0051] Subsequently, in order to clean the impurity deposits, the electric telescopic rod 44 is started again. The output end of the electric telescopic rod 44 extends downward, driving the movable rod 45, the elastic assembly 46 and the cleaning plate 47 to move downward together until the soft brush at the bottom of the cleaning plate 47 is in close contact with the bottom of the inner cavity of the recovery tank 1. During the cleaning process, the motor 361 is started again, and through the transmission of the belt 34, the driving wheel 35 and the driven wheel 33, the hollow shaft rod 31 continues to rotate at a lower speed. Since the cleaning plate 47 is in close contact with the bottom of the recovery tank 1, the rotation of the hollow shaft rod 31 will drive the cleaning plate 47 and the soft brush thereon to make a circular motion at the bottom of the recovery tank 1. The softness and elasticity of the soft brush ensure that it can gently and effectively clean the impurity deposits deposited at the bottom, while avoiding damage to the bottom of the recovery tank 1.
[0052] During the cleaning process, the telescopic spring 461 and the elastic rod 462 in the elastic assembly 46 play a key role. They not only ensure that the cleaning plate 47 can maintain a certain pressure during the cleaning process, so that the soft brush can be closely attached to the bottom of the recovery tank 1, but also can adapt to different thicknesses of the impurity deposit layer. When encountering a thicker impurity layer, the telescopic spring 461 and the elastic rod 462 can be elastically deformed, thereby avoiding excessive pressure on the bottom of the recovery tank 1 and ensuring the uniformity and thoroughness of the cleaning.
[0053] After the cleaning is completed, the motor 361 is turned off, and a period of time is waited for the cleaning plate 47 and the soft brush thereon to stop moving. Subsequently, the electric telescopic rod 44 is retracted, driving the cleaning plate 47 and the soft brush thereon to return to the initial suspended state. At this time, the operator can safely open the sealing cover 2 and use appropriate tools or equipment to take out the treated deposits (mainly ammonium phosphate double salt deposits) for subsequent processing or recycling.
[0054] In summary, the ammonia-containing wastewater recycling device realizes efficient treatment of ammonia-containing wastewater and recycling of ammonia resources by controlling the addition amount of chemical solution, optimizing the design of the stirring and cleaning process, and adopting innovative technologies such as soft brushes that are wear-resistant and have a certain elasticity, etc. At the same time, the cleaning process of the impurity deposits is simplified, and the operation difficulty and cost are reduced.
[0055] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited thereto. Any simple change, equivalent replacement or modification made on the basis of the present application to solve basically the same technical problem and achieve basically the same technical effect is covered by the protection scope of the present application.
Claims
1. A device for recycling ammonia-containing wastewater, comprising a recycling tank (1) and a sealing cover (2) threadedly connected to the top of the recycling tank (1), characterized in that, A stirring mechanism (3) is provided at the center of the top of the sealing cover (2), and a cleaning mechanism (4) is provided on the top of the stirring mechanism (3); The cleaning mechanism (4) includes a hollow base block (41), and a support column (42) is fixedly installed at the four corners of the top of the hollow base block (41). A top plate (43) is fixedly installed at the upper end of the support column (42), and an electric telescopic rod (44) is fixedly installed at the center of the bottom of the top plate (43). The output end of the electric telescopic rod (44) is fixedly installed with a movable rod (45), and the movable rod (45) is provided with an elastic component (46) inside. The lower end of the elastic component (46) is fixedly installed with a cleaning plate (47). The elastic component (46) includes a telescopic spring (461) fixedly installed inside the movable rod (45), and an elastic rod (462) is fixedly installed at the lower end of the telescopic spring (461).
2. The ammonia-containing wastewater recovery and utilization device according to claim 1, characterized in that: The bottom of the cleaning plate (47) is fixedly equipped with a uniformly distributed soft brush, which is made of nylon material.
3. The ammonia-containing wastewater recovery and utilization device according to claim 1, characterized in that: The elastic rod (462) is connected to the movable rod (45) by a sliding connection, and the lower end of the elastic rod (462) is fixedly connected to the cleaning plate (47).
4. The ammonia-containing wastewater recovery and utilization device according to claim 1, characterized in that: The stirring mechanism (3) includes a hollow shaft (31) fixedly installed at the center of the top of the sealing cover (2), and a stirring component (32) is fixedly installed on the outside of the hollow shaft (31); A driven wheel (33) is fixedly installed at the upper end of the hollow shaft (31). A belt (34) is driven to the outer side of the driven wheel (33), and a driving wheel (35) is driven to the inner side of the belt (34). A power assembly (36) is provided on the top of the drive wheel (35).
5. The ammonia-containing wastewater recovery and utilization device according to claim 4, characterized in that: The stirring component (32) includes a collar (321) adapted to the hollow shaft (31), and stirring blades (322) are fixedly installed on the outer side of the collar (321); The number of stirring blades (322) is four, and the four stirring blades (322) are evenly distributed in a circumferential shape on the outside of the collar (321).
6. The ammonia-containing wastewater recovery and utilization device according to claim 4, characterized in that: The power assembly (36) includes a motor (361) adapted to the drive wheel (35), and a motor bracket (362) is fixedly mounted on the outside of the motor (361).
7. The ammonia-containing wastewater recovery and utilization device according to claim 4, characterized in that: The hollow base block (41) is fixedly installed at the top of the hollow shaft (31), wherein the movable rod (45) passes through the hollow base block (41) and the hollow shaft (31) from top to bottom.
8. The ammonia-containing wastewater recovery and utilization device according to claim 6, characterized in that: The lower end of the motor bracket (362) is fixedly mounted on the top of the sealing cover (2).