Device for automatically measuring anode of multifunctional unit
By using a laser beam reflection sensor and clamping structure, the residual electrode is automatically measured and fixed, solving the problems of inaccurate measurement and safety during anode replacement, and realizing accurate and safe automation of anode replacement.
Patent Information
- Application Number
- CN202423252724.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing technologies, the measurement is inaccurate and there is a risk of burns when replacing the residual electrode after the anode is consumed, making replacement inconvenient.
Using a laser beam reflection sensor and clamping structure, the system automatically measures the height of the residual electrode extending into the electrolytic cell and fixes the residual electrode with clamps to achieve automatic replacement.
It achieves accuracy and safety in residual electrode measurement, simplifies the replacement process, and improves the degree of automation in operation.
Smart Images

Figure CN223561714U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metallurgical technical field, concretely relates to a device of anode automatic measurement of multi -functional unit. BACKGROUND
[0002] Metallurgy is the process and technology that metal or metal compound is extracted from mineral, and metal is made into metal material with certain performance by various processing methods.
[0003] The existing technology has the following problems: in the production process of electrolytic aluminum, the anode is consumed continuously, and the anode becomes a residual anode after being consumed, and the staff needs to replace the residual anode, and the height of the new anode inserted into the electrolytic tank needs to be determined, so the staff needs to replace the new anode by the height of the residual anode inserted into the electrolytic tank, but when measuring the height of the residual anode inserted into the electrolytic tank, the staff needs to manually measure the residual anode in the electrolytic tank, that is, the staff needs to measure and draw a line on the residual anode by a ruler, draw a line on the guide rod of the new anode according to the position of the measured line on the residual anode, and determine the height of the new anode inserted into the electrolytic tank, which not only leads to inaccurate measurement results, but also the staff is easy to be scalded when replacing the residual anode, and it is inconvenient to replace the residual anode. CONTENT OF THE UTILITY MODEL
[0004] To solve the problems in the background art, the utility model provides a device for automatically measuring the anode of a multi -functional unit, which has the characteristics of automatically measuring and replacing the residual anode.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a device for automatically measuring the anode of a multi -functional unit, comprising a moving frame, vertical plates are arranged on both sides of the lower end of the moving frame, rollers are arranged between the two vertical plates, a guide rail corresponding to the rollers is arranged on the lower side of the moving frame, a machine box is arranged on the upper end of the moving frame, a display screen is arranged at one end of the machine box, an electric push rod one is arranged on one side of the lower end of the moving frame, a laser beam reflection sensor is arranged at the output end of the electric push rod one, and the laser beam reflection sensor is electrically connected with the display screen; an electric push rod two is arranged on one side of the electric push rod one, a strip-shaped seat is arranged at the output end of the electric push rod two, a motor is arranged at one end of the strip-shaped seat, a double-shaft screw is arranged at the output end of the motor, slide seats are threadedly connected on both sides of the surface of the double-shaft screw, a sliding groove corresponding to the slide seats is arranged in the strip-shaped seat, and a clamping plate is arranged at the lower end of the slide seat.
[0006] Preferably, the rollers are rotatably connected with the vertical plates through shaft pins, and the side edges of the rollers are tightly attached to the inner walls of the guide rails.
[0007] Preferably, the vertical plates and the moving frame are welded through spot welding, and the machine box and the moving frame are connected through bolts.
[0008] Preferably, bearings rotating seats are arranged between the double-shaft screw and the strip-shaped seat, and the slide seat side edges are in close contact with the slide groove inner walls.
[0009] Preferably, the electric push rod two and the moving frame and the electric push rod one and the moving frame are welded through pressure welding, and the clamping plates and the slide seats are in welded integrated structure.
[0010] Compared with the prior art, the utility model has the advantages that:
[0011] 1、The utility model discloses a laser beam reflection sensor is set, when moving the moving frame, the roller of the both sides of the lower end of the moving frame rolls in the guide rail, when the laser beam reflection sensor reaches the upper of the electrolytic cell, stop moving the moving frame, then open the electric push rod one and push the laser beam reflection sensor to move down to the electrolytic cell, measure and detect the height of the residual pole that extends into the electrolytic cell through the laser beam reflection sensor, the display screen shows the measured result, and the laser beam reflection sensor can be automatically measured to the residual pole.
[0012] 2、The utility model discloses a clamping plate is set, when the residual pole needs to be replaced, moves the strip-shaped seat to the residual pole upper, opens the electric push rod two and pushes the clamping plate of the both sides of the lower end of the strip-shaped seat to the both sides of the residual pole, opens the motor and drives the double-shaft screw to rotate, and the double-shaft screw rotates and drives two slide seats to be close to each other in the slide groove, and the two slide seats drive two clamping plates to clamp and fix the residual pole, then open the electric push rod two and can take out the residual pole from the electrolytic cell, and the clamping plate is convenient for taking out and replacing the residual pole. SHEET EXPLANATION
[0013] Fig. 1 It is the perspective view of the utility model;
[0014] Fig. 2 It is the rear perspective view of the utility model;
[0015] Fig. 3 It is the strip-shaped seat bottom perspective view of the utility model;
[0016] In the drawing: 1, moving frame;2, electric push rod one;3, laser beam reflection sensor;4, roller;5, vertical board;6, guide rail;7, electric push rod two;8, machine case;9, display screen;10, strip-shaped seat;11, motor;12, clamping plate;13, double-shaft screw;14, slide seat;15, slide groove. SPECIFIC IMPLEMENTATION
[0017] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0018] Please refer to Figs. 1-3 The utility model provides the following technical scheme: a kind of multifunctional unit anode automatic measuring device, including moving frame 1, the lower end both sides of moving frame 1 are provided with vertical plate 5, two vertical plate 5 are provided with gyro wheel 4 between, the lower side of moving frame 1 is provided with guide rail 6 corresponding with gyro wheel 4, the upper end of moving frame 1 is provided with machine case 8, one end of machine case 8 is provided with display screen 9, the lower end of moving frame 1 one side is provided with electric push rod one 2, the output end of electric push rod one 2 is provided with laser beam reflection sensor 3, laser beam reflection sensor 3 is electrically connected with display screen 9.
[0019] Specifically, gyro wheel 4 and vertical plate 5 are rotatably connected by shaft pin, the side of gyro wheel 4 is close to the inner wall of guide rail 6.
[0020] By adopting the above technical scheme, gyro wheel 4 can rotate on vertical plate 5, and gyro wheel 4 rolls more stably in guide rail 6.
[0021] Specifically, vertical plate 5 and moving frame 1 are welded by spot welding, and machine case 8 and moving frame 1 are connected by bolts.
[0022] By adopting the above technical scheme, spot welding makes vertical plate 5 and moving frame 1 more firm, and bolt connection facilitates disassembly and assembly of machine case 8.
[0023] When the present embodiment is used, the multifunctional unit anode automatic measuring device is installed at a suitable position during use, laser beam reflection sensor 3 is arranged, moving frame 1 is pushed to move, gyro wheel 4 at the lower end of moving frame 1 rolls in guide rail 6, moving frame 1 is stopped from moving when laser beam reflection sensor 3 reaches above electrolytic cell, then electric push rod one 2 is turned on to push laser beam reflection sensor 3 to move downward into electrolytic cell, laser beam reflection sensor 3 measures and detects residual anode, display screen 9 displays the measurement result, and laser beam reflection sensor 3 can automatically measure residual anode.
[0024] In the present embodiment, electric push rod two 7 is arranged on one side of electric push rod one 2, strip-shaped seat 10 is arranged at the output end of electric push rod two 7, motor 11 is arranged at one end of strip-shaped seat 10, double-shaft lead screw 13 is arranged at the output end of motor 11, slide 14 is threadedly connected to the surface of double-shaft lead screw 13 on both sides, slide groove 15 corresponding to slide 14 is arranged in strip-shaped seat 10, and clamping plate 12 is arranged at the lower end of slide 14.
[0025] By adopting the technical scheme, when the residual electrode needs to be replaced, the strip-shaped seat 10 is moved above the residual electrode, the electric push rod two 7 is turned on to push the clamping plates 12 on both sides of the lower end of the strip-shaped seat 10 to both sides of the residual electrode, the motor 11 is turned on to drive the double-shaft screw rod 13 to rotate, the double-shaft screw rod 13 drives the two sliding seats 14 to move close to each other in the sliding groove 15, and the two sliding seats 14 drive the two clamping plates 12 to clamp and fix the residual electrode, then the electric push rod two 7 is retracted to take out the residual electrode from the electrolytic cell, and the clamping plates 12 are convenient for taking out and replacing the residual electrode.
[0026] Specifically, the bearing rotating seat is arranged between the double-shaft screw rod 13 and the strip-shaped seat 10, and the side edge of the sliding seat 14 is tightly attached to the inner wall of the sliding groove 15.
[0027] By adopting the technical scheme, the double-shaft screw rod 13 can rotate in the strip-shaped seat 10, and the double-shaft screw rod 13 can drive the sliding seat 14 to slide in the sliding groove 15.
[0028] Specifically, the electric push rod two 7 and the moving frame 1 are welded through pressure welding, and the electric push rod one 2 and the moving frame 1 are welded through pressure welding, and the clamping plate 12 and the sliding seat 14 are in a welded integrated structure.
[0029] By adopting the technical scheme, the pressure welding makes the electric push rod two 7 and the moving frame 1 and the electric push rod one 2 and the moving frame 1 more firm, and the clamping plate 12 and the sliding seat 14 are in a welded integrated structure and are more firm and durable.
[0030] When the embodiment is used, when the residual electrode needs to be replaced, the strip-shaped seat 10 is moved above the residual electrode, the electric push rod two 7 is turned on to push the clamping plates 12 on both sides of the lower end of the strip-shaped seat 10 to both sides of the residual electrode, the motor 11 is turned on to drive the double-shaft screw rod 13 to rotate, the double-shaft screw rod 13 drives the two sliding seats 14 to move close to each other in the sliding groove 15, and the two sliding seats 14 drive the two clamping plates 12 to clamp and fix the residual electrode, then the electric push rod two 7 is retracted to take out the residual electrode from the electrolytic cell, and the clamping plates 12 are convenient for taking out and replacing the residual electrode.
[0031] The electric push rod one 2 and the electric push rod two 7 in the utility model are prior art, and the selected model is FTG50.
[0032] The motor 11 in the utility model is prior art, and the selected model is 5IK120GN-CF.
[0033] The working principle and use process of the utility model: the device of the multifunctional unit anode automatic measurement is installed in the suitable position during use, the laser beam reflection sensor 3 is set, the movable frame 1 is pushed to move, the roller 4 on the both sides of the lower end of the movable frame 1 rolls in the guide rail 6, the movable frame 1 is stopped to move when the laser beam reflection sensor 3 reaches the top of the electrolytic cell, then the electric push rod one 2 is started to push the laser beam reflection sensor 3 to move downwards to the electrolytic cell, the residual anode is measured and detected by the laser beam reflection sensor 3, the result of measurement is shown by the display screen 9, the residual anode can be automatically measured by setting the laser beam reflection sensor 3, the strip-shaped seat 10 is moved to the top of the residual anode when the residual anode needs to be replaced, the electric push rod two 7 is started to push the clamping plate 12 on the both sides of the lower end of the strip-shaped seat 10 to the both sides of the residual anode, the motor 11 is started to drive the double-shaft screw rod 13 to rotate, the double-shaft screw rod 13 drives the two sliding seats 14 to move close to each other in the sliding groove 15, the two clamping plates 12 are driven by the two sliding seats 14 to clamp and fix the residual anode, then the electric push rod two 7 is started to retract and the residual anode can be taken out from the electrolytic cell, the clamping plate 12 is set to facilitate the residual anode to be taken out and replaced.
[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for automatic measurement of anode of multi-function unit, comprising a moving frame (1), characterized in that: The lower end of the moving frame (1) is provided with vertical plates (5) on both sides, and a roller (4) is arranged between the two vertical plates (5). The lower side of the moving frame (1) is provided with a guide rail (6) corresponding to the roller (4). The upper end of the moving frame (1) is provided with a machine box (8). One end of the machine box (8) is provided with a display screen (9). One side of the lower end of the moving frame (1) is provided with an electric push rod (2). The output end of the electric push rod (2) is provided with a laser beam reflection sensor (3). The laser beam reflection sensor (3) is electrically connected with the display screen (9). One side of the electric push rod (2) is provided with an electric push rod (7). The output end of the electric push rod (7) is provided with a strip-shaped seat (10). One end of the strip-shaped seat (10) is provided with a motor (11). The output end of the motor (11) is provided with a double-shaft screw rod (13). The surface of the double-shaft screw rod (13) is provided with a sliding seat (14) on both sides through screw connection. The inside of the strip-shaped seat (10) is provided with a sliding groove (15) corresponding to the sliding seat (14). The lower end of the sliding seat (14) is provided with a clamping plate (12).
2. The device for automatic measurement of anode of a multi-functional unit according to claim 1, characterized in that: The roller (4) and the vertical plate (5) are rotatably connected through a shaft pin. The side edge of the roller (4) is tightly attached to the inner wall of the guide rail (6).
3. The device for automatic measurement of anode of a multi-functional unit according to claim 2, characterized in that: The vertical plate (5) and the moving frame (1) are welded through spot welding. The machine box (8) and the moving frame (1) are connected through bolts.
4. The apparatus for automatic measurement of anode of a multi-functional machine set according to claim 3, characterized in that: The double-shaft screw rod (13) and the strip-shaped seat (10) are provided with a bearing rotating seat. The side edge of the sliding seat (14) is tightly attached to the inner wall of the sliding groove (15).
5. The apparatus for automatic measurement of anode of a multi-functional machine set according to claim 4, characterized in that: The electric push rod (7) and the moving frame (1) are welded through pressure welding. The electric push rod (2) and the moving frame (1) are also welded through pressure welding. The clamping plate (12) and the sliding seat (14) are integrally formed through welding.