Gearbox body with clutch function

By designing a gearbox housing with a clutch function, the power separation between the output shaft and the driven shaft is achieved through a transmission mechanism and a clutch device, solving the wear problem during idling and extending the service life of the gearbox.

CN223563388UActive Publication Date: 2025-11-18QINGDAO DONGCHUAN VALVE IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422806255.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-18
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing gearboxes experience increased wear and reduced service life due to prolonged meshing and rotation during idling.

Method used

Design a gearbox housing with a clutch function. Through the speed change mechanism and clutch device, the power of the output shaft and the driven shaft can be separated, avoiding prolonged meshing rotation.

Benefits of technology

It effectively prevents the gearbox from engaging and rotating for extended periods while idling, reducing wear and extending the gearbox's service life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223563388U_ABST
    Figure CN223563388U_ABST
Patent Text Reader

Abstract

The utility model discloses a gear box body with a clutch function. An inner cavity of the gearbox body is transversely provided with an output shaft, and the surface of the output shaft is sequentially and fixedly sleeved with speed change mechanisms from right to left. Through the arrangement of the speed change mechanism, the output shaft can rotate to drive the planetary gear, the internal tooth gear, the second-gear synchronizer and the third-gear gear to rotate along with the output shaft, and then the second-gear synchronizer and the third-gear gear are pushed to move on the driven shaft by controlling the shifting fork to swing left and right. When the second-gear synchronizer moves to be meshed with the inner tooth gear to obtain power of the output shaft to drive the driven shaft to rotate along with the output shaft to transmit torque, similarly, when the second-gear synchronizer and the third-gear and fourth-gear synchronizer are not meshed with any gear of the output shaft to achieve power separation, the power of the output shaft cannot be transmitted to the driven shaft, and the driven shaft cannot rotate autonomously to achieve clutch idling.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to gear box technical field, concretely is a gear box box with clutch function. BACKGROUND

[0002] The internal structure of the gearbox is a highly integrated system, and each component cooperates and works together to realize power transmission and gear shifting function of the vehicle, and the gear box supports all components of the gearbox and plays a sealing role to protect internal parts of the gearbox from the influence of the external environment.

[0003] The gears inside the gearbox are various, and each gear has different names and functions according to its function and position, but the existing gear box cannot be engaged and rotated for a long time at idle speed, which causes severe wear and tear, reducing the service life of the gear box.

[0004] Therefore, the gear box needs to be designed and improved to effectively prevent the problem of severe wear and tear caused by the gear box being unable to engage and rotate for a long time at idle speed. UTILITY MODEL CONTENTS

[0005] To solve the problems in the background art, the utility model aims to provide a gear box box with clutch function, which has the advantages of clutching idle speed and solves the problem of severe wear and tear caused by the gear box being unable to engage and rotate for a long time at idle speed.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a gear box box with clutch function, comprising:

[0007] Gearbox body

[0008] The inner cavity of the gearbox body is transversely provided with an output shaft, and the surface of the output shaft is sequentially fixed with a gear shifting mechanism from right to left.

[0009] The gear shifting mechanism comprises a planetary gear, an internal tooth gear, a two-gear synchronizer, a three-gear, a driven shaft, a one-gear, a two-gear, a three-four-gear synchronizer and a yoke, the surface of the output shaft is sequentially fixed with a planetary gear, an internal tooth gear, a two-gear synchronizer and a three-gear from right to left, the back end of the inner cavity of the gearbox body is transversely provided with a driven shaft, the surface of the driven shaft is sequentially provided with a one-gear, a two-gear, a three-four-gear synchronizer from right to left, and the left and right sides of the surface of the driven shaft and between the two-gear and the three-four-gear synchronizer are movably sleeved with a yoke.

[0010] As preferred in the utility model, the surface of the output shaft and between the two-gear synchronizer and the three-gear are fixed with a main reduction gear, and the main reduction gear is used in cooperation with the output shaft.

[0011] The surface of the driven shaft and located at one side of the fork movably sleeved with a driven reduction gear, the driven reduction gear is used in cooperation with the fork.

[0012] The right side of the surface of the output shaft is provided with a spiral gear, and the spiral gear is used in cooperation with the output shaft.

[0013] The inner cavity of the gear box body is provided with an oil channel, and the oil channel is used in cooperation with the gear box body.

[0014] The inner cavity of the second gear synchronizer and the surface of the output shaft are fixedly connected with an oil seal ring, and the oil seal ring is used in cooperation with the second gear synchronizer.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1、The utility model discloses a variable speed mechanism is set up, can make the output shaft rotation drive planetary gear, internal gear gear, second gear synchronizer and three gear follow rotation, then through control fork left and right swing push second gear synchronizer and three gear move position on driven shaft, when second gear synchronizer moves and internal gear gear mesh obtains output shaft power drive driven shaft follow rotation transmission torque, and when second gear synchronizer and three four gear synchronizer do not mesh with the output shaft any gear, realize power separation, the power of output shaft cannot be transmitted to driven shaft, and driven shaft cannot rotate independently and reach the clutch idling speed. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structural schematic diagram of the utility model;

[0018] Figure 2 It is the utility model Figure 1 The output shaft structure perspective drawing in;

[0019] Figure 3 It is the utility model Figure 2 The planetary gear, internal gear gear and second gear synchronizer structure explosion diagram in;

[0020] Figure 4 It is the utility model Figure 1 The gear box body structure perspective drawing in.

[0021] In the drawing: 1, gear box body;2, output shaft;3, variable speed mechanism;31, planetary gear;32, internal gear gear;33, second gear synchronizer;34, three gear;35, driven shaft;36, one gear;37, second gear;38, three four gear synchronizer;39, fork;4, main reduction gear;5, driven reduction gear;6, spiral gear;7, oil channel;8, oil seal ring. DETAILED DESCRIPTION

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 4 As shown, the present invention provides a gearbox housing with a clutch function, comprising:

[0024] Gearbox body 1;

[0025] The inner cavity of the gearbox body 1 is provided with an output shaft 2, and the surface of the output shaft 2 is fixedly sleeved with a transmission mechanism 3 from right to left.

[0026] The transmission mechanism 3 includes a planetary gear 31, an internal gear 32, a second-gear synchronizer 33, a third-gear 34, a driven shaft 35, a first-gear 36, a second-gear 37, a third- and fourth-gear synchronizer 38, and a shift fork 39. The output shaft 2 is fixedly fitted with the planetary gear 31, the internal gear 32, the second-gear synchronizer 33, and the third-gear 34 from right to left. The driven shaft 35 is laterally arranged at the back end of the inner cavity of the gearbox body 1. The driven shaft 35 is fitted with the first-gear 36, the second-gear 37, and the third- and fourth-gear synchronizer 38 from right to left. The left and right sides of the driven shaft 35, located between the second-gear 37 and the third- and fourth-gear synchronizer 38, are movably fitted with shift forks 39.

[0027] refer to Figure 2 A main reduction gear 4 is fixedly sleeved on the surface of the output shaft 2 between the second-gear synchronizer 33 and the third-gear 34. The main reduction gear 4 works in conjunction with the output shaft 2.

[0028] As a technical optimization of this utility model, the main reduction gear 4 can assist the output shaft 2 in working, while reducing the speed of the main shaft, increasing the torque, and avoiding the impact of excessive speed of the output shaft 2 on the meshing of the driven shaft 35.

[0029] refer to Figure 2 A driven reduction gear 5 is movably sleeved on the surface of the driven shaft 35 and on one side of the shift fork 39. The driven reduction gear 5 is used in conjunction with the shift fork 39.

[0030] As a technical optimization of this utility model, the driven reduction gear 5 can assist the driven shaft 35 in working, thus avoiding slippage when the driven shaft 35 and the output shaft 2 rotate together.

[0031] refer toFigure 3 The right side of the output shaft 2 surface is provided with a helical gear 6, which is used in cooperation with the output shaft 2.

[0032] As a technical optimization scheme of the utility model, through the setting of the helical gear 6, the output shaft 2 can be assisted to work, and the phenomenon of gear skipping and slipping in the power output process of the output shaft 2 is avoided.

[0033] Reference Figure 4 The inner cavity of the gearbox body 1 is provided with an oil channel 7, which is used in cooperation with the gearbox body 1.

[0034] As a technical optimization scheme of the utility model, through the setting of the oil channel 7, the gearbox body 1 can be assisted to work, and the effect of lubrication is achieved, and the problem that the lubricating oil in the gearbox body 1 cannot enter to cause the mechanical wear to be intensified is avoided.

[0035] Reference Figure 3 The inner cavity of the two-gear synchronizer 33 and the surface of the output shaft 2 are fixedly connected with an oil seal ring 8, which is used in cooperation with the two-gear synchronizer 33.

[0036] As a technical optimization scheme of the utility model, through the setting of the oil seal ring 8, the two-gear synchronizer 33 can be assisted to work, and the effect of sealing is achieved, and the problem that the lubricating oil enters the inside of the two-gear synchronizer 33 to cause the corrosion and slipping phenomenon is avoided.

[0037] The working principle and use process of the utility model are as follows: in use, the output shaft 2 obtains power to rotate to drive the planetary gear 31, the inner tooth gear 32, the two-gear synchronizer 33 and the three-gear 34 to rotate synchronously, then the shift fork 39 is manually controlled to move left and right to control the two-gear 37 and the three-four-gear synchronizer 38 to move on the surface of the driven shaft 35, when the two-gear 37 moves and meshes with the inner tooth gear 32 to obtain the power of the output shaft 2, the two-gear 37 drives the driven shaft 35 to rotate and output torque, and the same is true in the opposite case, the shift fork 39 controls the two-gear 37 and the three-four-gear synchronizer 38 to move and not mesh with any part on the output shaft 2 to cut off the power of the driven shaft 35, the driven shaft 35 is separated from the output shaft 2 to realize the effect of clutching and idling, and the driven shaft 35 cannot rotate autonomously to make the gearbox body 1 realize the effect of clutching.

[0038] In summary: the gear box body with the clutching function, through the cooperation of the gearbox body 1, the output shaft 2, the speed change mechanism 3, the planetary gear 31, the inner tooth gear 32, the two-gear synchronizer 33, the three-gear 34, the driven shaft 35, the one-gear 36, the two-gear 37, the three-four-gear synchronizer 38 and the shift fork 39, the problem that the existing gear box cannot idle and drive for a long time to mesh and rotate to cause the wear to be intensified is solved.

Claims

1. A gearbox housing with a clutch function, characterized in that, include: A gearbox body (1); the inner cavity of the gearbox body (1) is provided with an output shaft (2) in the horizontal direction, and a speed change mechanism (3) is fixedly sleeved on the surface of the output shaft (2) from right to left; The transmission mechanism (3) includes a planetary gear (31), an internal gear (32), a second-speed synchronizer (33), a third-speed gear (34), a driven shaft (35), a first-speed gear (36), a second-speed gear (37), a third- and fourth-speed synchronizer (38), and a shift fork (39). The output shaft (2) is fixedly fitted with the planetary gear (31), the internal gear (32), the second-speed synchronizer (33), and the third-speed gear (34) from right to left. The driven shaft (35) is laterally arranged at the back end of the inner cavity of the gearbox body (1). The driven shaft (35) is fitted with the first-speed gear (36), the second-speed gear (37), and the third- and fourth-speed synchronizer (38) from right to left. The left and right sides of the driven shaft (35) and between the second-speed gear (37) and the third- and fourth-speed synchronizer (38) are movably fitted with shift forks (39).

2. A gearbox housing with clutch function according to claim 1, characterized in that: A main reduction gear (4) is fixedly sleeved on the surface of the output shaft (2) between the second-speed synchronizer (33) and the third-speed gear (34), and the main reduction gear (4) is used in conjunction with the output shaft (2).

3. A gearbox housing with clutch function according to claim 1, characterized in that: A driven reduction gear (5) is movably sleeved on the surface of the driven shaft (35) and on one side of the shift fork (39), and the driven reduction gear (5) is used in conjunction with the shift fork (39).

4. A gearbox housing with clutch function according to claim 1, characterized in that: A helical gear (6) is provided on the right side of the surface of the output shaft (2), and the helical gear (6) is used in conjunction with the output shaft (2).

5. A gearbox housing with clutch function according to claim 1, characterized in that: The inner cavity of the gearbox body (1) is provided with an oil passage (7), which is used in conjunction with the gearbox body (1).

6. A gearbox housing with clutch function according to claim 1, characterized in that: An oil seal ring (8) is fixedly connected to the inner cavity of the second-gear synchronizer (33) and sleeved on the surface of the output shaft (2). The oil seal ring (8) is used in conjunction with the second-gear synchronizer (33).