Gluing-free waterproof end cover structure for industrial line lamp

By using a glue-free waterproof end cap structure, and employing an inclined rubber sleeve with external and internal gear rings and multiple O-rings, the problem of difficult glue control in existing technologies is solved, achieving high sealing performance and easy assembly of waterproof LED industrial linear lights, while reducing operational complexity and cost.

CN223564200UActive Publication Date: 2025-11-18WUXI SEASTAR LIGHTING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520266791.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-04-19
Filing Date
2025-02-19
Publication Date
2025-11-18
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing waterproof structures for LED industrial linear lights require manual application of adhesive, which makes it difficult to control the amount of adhesive, is not easy to operate, is costly, and makes it difficult to achieve high reliability.

Method used

The waterproof end cap structure with stepped screw connection requires no glue and achieves a sealing effect by using the inclined rubber sleeves of the outer and inner toothed rings, multiple O-ring designs, and a respirator, thus reaching the IP66 protection level.

Benefits of technology

It achieves high sealing performance and easy assembly without the need for glue, ensuring the waterproof performance of the lamps in harsh environments and reducing operational complexity and cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223564200U_ABST
    Figure CN223564200U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of LED industrial line lamps, and provides a gluing-free waterproof end cover structure for an industrial line lamp, which comprises a shell, a rubber sleeve, an end cover and a binding post, the shell is sleeved in the end cover and is connected with the end cover through a stepped screw, a second O-shaped ring is arranged between the stepped screw and the end cover, and the binding post is arranged in the shell. The binding post is detachably connected to the end face of the end cover, the binding post is connected with a wire located in the shell, a first O-shaped ring is further arranged between the binding post and the end cover, the outer gear ring and the inner gear ring are obliquely arranged in the opposite directions, the rubber sleeve can be more and more tightly sleeved during assembly, the fixing and sealing effects are guaranteed, and meanwhile the sealing performance of the rubber sleeve is improved. The respirator can adjust the internal and external pressure difference of the lamp when the internal and external temperature difference of the lamp is large, and the problems of water vapor condensation and the like are avoided; the whole structure is simple, the IP66 protection grade can be achieved through the design of the O-shaped rings at multiple positions, and the technical effects of being free of gluing and easy to assemble are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to LED industrial line lamp technical field especially relates to a waterproof end cover structure of exempting from to hit glue for industrial line lamp. BACKGROUND

[0002] LED industrial line lamp, refers to the ability to use in industrial and severe environment indoor place, appearance is the slender type lamp, such as car wash, subway track, food processing factory, construction site. This lamp generally needs to have certain waterproof structure, usually needs to satisfy IP66 strong spray test and dust test.

[0003] The prior art mostly adopts the technical scheme, the lamp shell adopts the plastic extrusion pipe, inserts the aluminum profile inside to support, the LED lamp plate is fixed on the aluminum profile, the end cover adopts the metal material, places a plane silica gel pad between the lamp shell and the end cover, fixes the end cover and the lamp together through the screw, the silica gel ring is extruded and assists certain glue to fill the gap between the shell and the end cover. The defect of this technology is that the glue needs to be hit by artificial, and the amount of glue is difficult to control, and it is also difficult to operate, and the reliability is not high and the cost is high. UTILITY MODEL CONTENT

[0004] The utility model embodiment purposes at providing a waterproof end cover structure of exempting from to hit glue for industrial line lamp, aims at solving the technical problem of prior art mentioned in the background art.

[0005] The utility model embodiment is realized in this way, a waterproof end cover structure of exempting from to hit glue for industrial line lamp, including the shell, the rubber sleeve, the end cover and the terminal post, the shell is covered into the end cover and is connected through the screw with stage, the second O ring is installed between the screw with stage and the end cover, the terminal post is detachably connected on the end face of the end cover, the terminal post is connected with the wire in the shell, first O ring is further equipped between the terminal post and the end cover.

[0006] Preferably, the inner and outer rings of the rubber sleeve are provided with multiple protrusions to form an outer gear ring and an inner gear ring, and the outer gear ring and the inner gear ring are respectively inclined to opposite directions.

[0007] Preferably, the inner end face of the end cover is provided with multiple screw columns, and each screw column is fixed with a pair of first bosses at the outer side position, the screw column is used for fixing an L-shaped support, and the support is used for connecting with the screw with stage.

[0008] Preferably, the L-shaped support is provided with at least one reinforcing rib, and the support is further provided with a sixth through hole connected with the screw column through a screw, and the support is further provided with a toothed hole matched with the screw with stage.

[0009] Preferably, a fourth through hole is formed on the end cover, and at least one first plane is arranged on the fourth through hole; a second plane matched with the first plane is arranged at a corresponding position of the terminal post; and the terminal post is threadedly connected with the nut arranged in the end cover.

[0010] Preferably, at least one breather is further arranged on the end face of the end cover, and the breather is used for adjusting the pressure difference between the inside and outside of the lamp.

[0011] Preferably, a fifth through hole is formed on the end face of the end cover, a second boss is arranged at a position corresponding to the fifth through hole of the end cover, and the breather is arranged in the second boss and has a tubular structure.

[0012] Preferably, a third through hole matched with the stepped screw is arranged on the end cover, a fence for positioning the stepped screw is arranged on the outside of the third through hole, and annular convexes are arranged on two side faces of the second O-shaped ring.

[0013] Preferably, a thread is arranged on the outside of the terminal post, the thread is used for connecting with a terminal post cover, a sealing gasket is arranged in the terminal post cover, or the terminal post is threadedly connected with an external waterproof wire harness.

[0014] The breather can adjust the pressure difference between the inside and outside of the lamp when the temperature difference between the inside and outside of the lamp is large, and problems such as water vapor condensation can be avoided; the overall structure is simple, the design of the multiple O-shaped rings can achieve an IP66 protection level, and the technical effect of free gluing and easy assembly is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A structure schematic view of the free-gluing waterproof end cover structure for the industrial linear lamp is provided for the embodiment of the utility model;

[0016] Figure 2 An explosion view of the free-gluing waterproof end cover structure for the industrial linear lamp is provided for the embodiment of the utility model;

[0017] Figure 3 A structure schematic view of the end cover in the free-gluing waterproof end cover structure for the industrial linear lamp is provided for the embodiment of the utility model;

[0018] Figure 4 A connection schematic view of the end cover and the terminal post in the free-gluing waterproof end cover structure for the industrial linear lamp is provided for the embodiment of the utility model.

[0019] In the figure: 1 - shell, 1-1 - first through hole, 2 - rubber sleeve, 2-1 - second through hole, 2-2 - outer gear ring, 2-3 - inner gear ring, 3 - end cover, 3-1 - third through hole, 3-1-1 - fence, 3-2 - screw column, 3-3 - first boss, 3-4 - second boss, 3-5 - fourth through hole, 3-5-1 - first plane, 3-6 - fifth through hole, 4 - terminal post, 4-1 - second plane, 5 - terminal post cover, 6 - first O-shaped ring, 7 - nut, 8 - bracket, 8-1 - reinforcing rib, 8-2 - sixth through hole, 8-3 - toothed hole, 9 - screw, 10 - respirator, 11 - stepped screw, 12 - second O-shaped ring, 12-1 - annular convex, 13 - wire. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model clearer, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and do not limit the utility model.

[0021] It can be understood that the terms "first", "second" and the like used herein can be used to describe various elements, but unless specifically stated, these elements are not limited by these terms. These terms are only used to distinguish the first element from another element.

[0022] As shown in Figures 1-4 In one embodiment, a waterproof end cover structure without glue is provided for an industrial linear lamp, which comprises a shell 1, a rubber sleeve 2, an end cover 3 and a terminal post 4, the shell 1 is sleeved into the end cover 3 and connected by a stepped screw 11, a second O-shaped ring 12 is installed between the stepped screw 11 and the end cover 3, the terminal post 4 is detachably connected to the end face of the end cover 3, the terminal post 4 is connected with the wire 13 in the shell 1, and a first O-shaped ring 6 is further arranged between the terminal post 4 and the end cover 3.

[0023] In the embodiment of the utility model, the shell 1 can be made of plastic extrusion molding, which is in the shape of a cylindrical tube with both ends open, facilitating the wiring of the wire 13, and the rubber sleeve 2 can be made of silicone material, which is in the shape of a trumpet mouth with a small slope, facilitating installation.

[0024] In actual application, the rubber sleeve 2 is fixed between the end cover 3 and the shell 1 by extrusion to form a seal, and the first O-shaped ring 6 is further arranged between the terminal post 4 and the end cover 3 to also form a seal, achieving the purpose of good sealing effect without glue.

[0025] As shown in Figure 2 and Figure 4As shown, in a preferred embodiment of the present invention, the inner and outer rings of the rubber sleeve 2 are provided with multiple protrusions to form an outer toothed ring 2-2 and an inner toothed ring 2-3, and the outer toothed ring 2-2 and the inner toothed ring 2-3 are respectively inclined in opposite directions.

[0026] In this embodiment of the invention, the cross-section of the protrusion can be triangular, thus forming a sawtooth-like structure on the inner and outer rings of the rubber sleeve 2, creating a multi-layered seal. In addition, the outer toothed ring 2-2 and the inner toothed ring 2-3 are inclined in opposite directions. For example, the outer toothed ring 2-2 can be inclined to the right, and the inner toothed ring 2-3 can be inclined to the left. When the rubber sleeve 2 is fitted into the housing 1, the inner toothed ring 2-3 of the rubber sleeve 2 is compressed along the direction of force due to its leftward inclination, and the rubber sleeve 2 becomes tighter and tighter. Similarly, when the end cap 3 is fitted onto the rubber sleeve 2, the outer toothed ring 2-2 is compressed along the direction of force due to its rightward inclination, and becomes tighter and tighter, thereby ensuring the fixing and sealing effect.

[0027] like Figure 3 As shown, in another preferred embodiment of the present invention, the inner end face of the end cap 3 is provided with a plurality of screw posts 3-2, and a pair of first protrusions 3-3 are fixed at the outer side of each screw post 3-2. The screw posts 3-2 are used to fix the L-shaped bracket 8, and the bracket 8 is used to connect with the stepped screw 11.

[0028] In this embodiment of the utility model, the purpose of setting the screw post 3-2 is to fix the bracket 8 as the mounting carrier of the stepped screw 11. In addition, a pair of first protrusions 3-3 are fixed on the outer side of each screw post 3-2. The purpose of setting them is to limit the bracket 8 to the left and right by the first protrusions 3-3 on the end cover 3 so that it cannot rotate.

[0029] like Figure 3 As shown, in another preferred embodiment of the present invention, the L-shaped bracket 8 is provided with at least one reinforcing rib 8-1, the bracket 8 is also provided with a sixth through hole 8-2 connected to the screw post 3-2 by a screw 9, and the bracket 8 is also provided with a threaded hole 8-3 that cooperates with the stepped screw 11.

[0030] In this embodiment of the utility model, the reinforcing rib 8-1 can increase the strength of the bracket 8. In actual application, the stepped screw 11 passes through the second O-ring 12, the end cap 3, the second through hole 2-1 opened on the rubber sleeve 2 and the first through hole 1-1 opened on the housing 1, and then connects and fixes to the threaded hole 8-3 on the bracket 8. The bracket 8 is connected to the screw post 3-2 by the screw 9.

[0031] like Figure 3As shown, in another preferred embodiment of the present invention, the end cap 3 is provided with a fourth through hole 3-5, the fourth through hole 3-5 is provided with at least a first plane 3-5-1, the corresponding position of the terminal 4 is provided with a matching second plane 4-1, and the terminal 4 is connected to the nut 7 provided in the end cap 3 by thread.

[0032] In this embodiment of the present invention, the arrangement of the first plane 3-5-1 and the second plane 4-1 makes the fourth through hole 3-5 and the terminal 4 not circular. The two work together to prevent the terminal 4 from rotating. Preferably, in this embodiment of the present invention, the terminal 4 is made of plastic.

[0033] like Figure 3 As shown, in another preferred embodiment of this utility model, at least one breather 10 is also installed on the end face of the end cap 3. The breather 10 is used to adjust the pressure difference between the inside and outside of the lamp. Specifically, a fifth through hole 3-6 is provided on the end face of the end cap 3, and a second protrusion 3-4 is provided on the end cap 3 at the position corresponding to the fifth through hole 3-6. The breather 10 is installed in the second protrusion 3-4, and the breather 10 has a tubular structure.

[0034] In this embodiment of the present invention, the number of the breather 10 is set to one, but in actual application, it can also be set to multiple. The breather 10 can be made of silicone material. When the temperature difference between the inside and outside of the lamp is large, the pressure difference between the inside and outside of the lamp can be adjusted to avoid problems such as water vapor condensation.

[0035] like Figure 3 and 4 As shown, in another preferred embodiment of the present invention, the end cap 3 is provided with a third through hole 3-1 for cooperating with the stepped screw 11, and a fence 3-1-1 for positioning the stepped screw 11 is provided on the outside of the third through hole 3-1. Both sides of the second O-ring 12 are provided with annular protrusions 12-1.

[0036] In this embodiment of the present invention, the function of the second O-ring 12 is to prevent external water from entering the lamp through the gap between the stepped screw 11 and the through hole 3-1 of the end cap 3. Furthermore, the second O-ring 12 is provided with annular protrusions 12-1 on both the upper and lower surfaces. The two work together to increase the compression and contact area of ​​the second O-ring 12, thereby improving the waterproof capability.

[0037] like Figure 1 and Figure 2 As shown, in another preferred embodiment of the present invention, the terminal 4 is provided with threads on the outside, the threads are used to connect with the terminal cover 5, the terminal cover 5 is provided with a sealing gasket, or the terminal 4 is connected to an external waterproof wire harness through threads.

[0038] The utility model discloses above-mentioned embodiment discloses a kind of for industrial line lamp's exempt from to hit glue waterproof end cap structure, by outer gear ring 2-2 and inner gear ring 2-3 are respectively to opposite direction oblique arrangement, can make that sleeve 2 is more and more tight when assembly, guarantee fixed and sealing effect, simultaneously, respirator 10 can when the temperature difference of lamp inside and outside is big, adjust the pressure difference of lamp inside and outside, avoid generating water vapor condensation etc.

[0039] The technical features of the above-described embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.

[0040] The above-described embodiments only express several implementation manners of the present disclosure, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present patent. It should be pointed out that, for ordinary skilled persons in the art, without departing from the concept of the present disclosure, a number of modifications and improvements can be made, which are all within the protection scope of the present disclosure. Therefore, the protection scope of the present patent should be subject to the appended claims.

[0041] The above-described embodiments are only preferred embodiments of the present disclosure, and are not used to limit the present disclosure. Any modification, equivalent replacement and improvement made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.

Claims

1. A glue-free waterproof end cap structure for industrial linear lights, characterized in that, The device includes a housing (1), a rubber sleeve (2), an end cap (3), and a terminal block (4). The housing (1) is fitted into the end cap (3) and connected by a stepped screw (11). A second O-ring (12) is installed between the stepped screw (11) and the end cap (3). The terminal block (4) is detachably connected to the end face of the end cap (3). The terminal block (4) is connected to a wire (13) inside the housing (1). A first O-ring (6) is also provided between the terminal block (4) and the end cap (3). The inner and outer rings of the rubber sleeve (2) are provided with multiple protrusions to form an outer toothed ring (2-2) and an inner toothed ring (2-3), and the outer toothed ring (2-2) and the inner toothed ring (2-3) are respectively inclined in opposite directions.

2. The glue-free waterproof end cap structure for industrial linear lights according to claim 1, characterized in that, The inner end face of the end cap (3) is provided with a plurality of screw posts (3-2), and a pair of first bosses (3-3) are fixed at the outer side of each screw post (3-2). The screw posts (3-2) are used to fix the L-shaped bracket (8), and the bracket (8) is used to connect with the stepped screw (11).

3. The glue-free waterproof end cap structure for industrial linear lights according to claim 2, characterized in that, The L-shaped bracket (8) is provided with at least one reinforcing rib (8-1), and the bracket (8) is also provided with a sixth through hole (8-2) that is connected to the screw post (3-2) by a screw (9). The bracket (8) is also provided with a threaded hole (8-3) that mates with the stepped screw (11).

4. The glue-free waterproof end cap structure for industrial linear lights according to claim 1, characterized in that, The end cap (3) has a fourth through hole (3-5), and the fourth through hole (3-5) has at least one first plane (3-5-1). The corresponding position of the terminal (4) has a matching second plane (4-1). The terminal (4) is connected to the nut (7) in the end cap (3) by a thread.

5. The glue-free waterproof end cap structure for industrial linear lights according to claim 1, 2, 3, or 4, characterized in that, At least one breather (10) is also installed on the end face of the end cap (3), which is used to adjust the pressure difference between the inside and outside of the lamp.

6. The glue-free waterproof end cap structure for industrial linear lights according to claim 5, characterized in that, The end cap (3) has a fifth through hole (3-6) on its end face. The end cap (3) has a second boss (3-4) at the position corresponding to the fifth through hole (3-6). The respirator (10) is installed in the second boss (3-4). The respirator (10) is a tubular structure.

7. The glue-free waterproof end cap structure for industrial linear lights according to claim 1, characterized in that, The end cap (3) is provided with a third through hole (3-1) for cooperating with the stepped screw (11). The outer side of the third through hole (3-1) is provided with a fence (3-1-1) for positioning the stepped screw (11). Both sides of the second O-ring (12) are provided with annular protrusions (12-1).

8. The glue-free waterproof end cap structure for industrial linear lights according to claim 1, characterized in that, The terminal block (4) has threads on its outside, which are used to connect with the terminal block cover (5). The terminal block cover (5) has a sealing gasket inside, or the terminal block (4) is connected to an external waterproof wire harness through the threads.