High-safety portable electronic detonator blind shot remote processing device

Abstract

The utility model relates to the technical field of electronic detonator blind cannon processing, in particular to a high-safety portable electronic detonator blind cannon remote processing device which comprises a remote controller and a cutting mechanism. The cutting mechanism comprises a box body, a control module, a rotary cutting piece, a contour sensor, a linear motor and two rotary fixing pieces, the control module is arranged on the box body, the rotary cutting piece, the linear motor and one rotary fixing piece are installed in the box body along a straight line, and the other rotary fixing piece is installed on a sliding block of the linear motor; according to the invention, unmanned operation can be realized, intrinsic safety during electronic detonator blind cannon processing is guaranteed, efficiency, safety, reliability and intelligent level of field electronic detonator blind cannon processing are greatly improved, and electronic detonator problem tracing, quality improvement and high-reliability design are assisted.

Description

TECHNICAL FIELD

[0001] The utility model relates to electronic detonator blind cannon processing technical field, concretely relates to a kind of high safety portable electronic detonator blind cannon remote processing device. BACKGROUND

[0002] Civil explosive plays an important role in many fields of national economy and social development such as infrastructure construction, rescue engineering, etc.

[0003] At present, although electronic detonator has been applied in mass in general open environment, due to the increasingly complex blasting construction object and environment, the misfire rate in extreme environment such as high-cold high-altitude, small-section tunnel, complex metal mine, large-aperture deep-hole high-temperature site mixed blasting is in the thousands of a or even higher, and the blind cannon caused by misfire of electronic detonator causes great safety and quality risk. As for the misfire electronic detonator, on the one hand, it is directly destroyed, but the quality reason cannot be found; on the other hand, the person of detonator manufacturer is sent to disassemble, but there is great safety risk. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model is to provide a high-safety portable electronic detonator blind cannon remote processing device, which can solve the problems of manual disassembly of electronic detonator blind cannon, great safety risk and high operation requirement.

[0005] In order to solve the above technical problem, the utility model provides the following technical scheme:

[0006] The utility model provides a kind of high-safety portable electronic detonator blind cannon remote processing device, comprising: remote controller and cutting mechanism;The cutting mechanism includes box, control module, rotary cutting piece, contour sensor, linear motor and two rotary fixed pieces, the control module is set on box, rotary cutting piece, linear motor and one of rotary fixed piece are installed in box along straight line, another rotary fixed piece is installed on the slider of linear motor;The rotary cutting piece includes first support frame, second support frame, electric telescopic cylinder, drive motor, cutting blade, two cutting support columns, the first support frame is set between the two rotary fixed pieces in box, two cutting support columns are rotationally connected on first support frame, the support height of two cutting support columns is consistent with the support height of rotary fixed piece, second support frame is rotationally connected on first support frame, one end of electric telescopic cylinder is hinged to first support frame, the other end is hinged to one end of second support frame, drive motor is installed on the other end of second support frame, cutting blade is coaxially fixedly connected on the driving end of drive motor, cutting blade is above cutting support column, contour sensor is installed on second support frame;The control module is respectively connected with remote controller, contour sensor, linear motor, electric telescopic cylinder, drive motor in communication.

[0007] By adopting the technical scheme, when the electronic detonator blind shot disassembling personnel disassembles the electronic detonator blind shot, first, the box is opened, and the electronic detonator blind shot is horizontally placed on the two rotating fixing members and the cutting support column according to the preset cutting position. Then, the electronic detonator blind shot disassembling personnel retreats to a safe operation point, sends a cutting instruction through the remote controller, and the extension end of the electric telescopic cylinder can be extended to make the second support frame rotate. After the cutting blade abuts against the electronic detonator blind shot, the driving end of the driving motor is driven to rotate, and the cutting blade can cut the electronic detonator blind shot. During the cutting process, the electronic detonator blind shot rotates, and the contour sensor detects whether the shell of the electronic detonator blind shot is separated into two segments in real time. After a period of time, the electronic detonator blind shot disassembling personnel can send a separation instruction through the remote controller, the extension end of the electric telescopic cylinder is retracted, the driving motor stops working, and the slider of the linear motor slides to safely separate the basic part of the electronic detonator blind shot from the electronic ignition module part. In the above process, the problem that the electronic detonator blind shot needs to be manually disassembled, the safety risk is large, and the operation requirement is high can be solved.

[0008] Optionally, the rotating fixing member comprises a base, a lower semicircular arc clamping piece, an upper semicircular arc clamping piece and a plurality of rotating support columns, the base is arranged on the slider of the linear motor or in the box, the lower semicircular arc clamping piece is arranged on the base, the two ends of the upper semicircular arc clamping piece are respectively detachably connected to the two ends of the lower semicircular arc clamping piece, the upper semicircular arc clamping piece and the lower semicircular arc clamping piece have a columnar fixing space therebetween, and the plurality of rotating support columns are respectively rotationally connected to the lower semicircular arc clamping piece and the upper semicircular arc clamping piece.

[0009] By adopting the technical scheme, when the electronic detonator blind shot is rotationally fixed, the electronic detonator blind shot only needs to be placed on the two lower semicircular arc clamping pieces, and then the two upper semicircular arc clamping pieces are fixed on the two lower semicircular arc clamping pieces. When the electronic detonator blind shot is cut, the cutting of the cutting blade drives the electronic detonator blind shot to rotate on the two cutting support columns and rotate on the plurality of rotating support columns.

[0010] Optionally, the diameter of the columnar fixing space is 6.4mm-7.5mm.

[0011] By adopting the technical scheme, the columnar fixing space can be adapted to the diameter of the electronic detonator blind shot.

[0012] Optionally, the distance between the two rotating fixing members is not less than 55mm.

[0013] By adopting the technical scheme, the rotating fixing member can be adapted to the length of the electronic detonator blind shot.

[0014] Optionally, the rotating fixing member mounted on the slider of the linear motor can slide out by not less than 50mm in a direction away from the other rotating fixing member.

[0015] By adopting the technical scheme, the sliding distance is set to be not less than 50 mm, so that the basic detonator and the electronic ignition module of the electronic detonator blind shot can be safely separated.

[0016] Optionally, the remote controller comprises a first housing, a first controller, an indicator light and a plurality of control buttons mounted on the first housing, the first controller being electrically connected with the indicator light and the plurality of control buttons and being wirelessly connected with the control module.

[0017] By adopting the technical scheme, the first controller can realize information interaction with the control module, the plurality of control buttons can send corresponding control instructions to the first controller, and the indicator light can display the processing condition of the electronic detonator blind shot.

[0018] Optionally, the high-safety portable electronic detonator blind shot remote processing device further comprises an alarm module arranged on the control module and being in communication connection with the control module.

[0019] By adopting the technical scheme, the alarm module can display the processing condition of the electronic detonator blind shot.

[0020] Optionally, the alarm module adopts a voice speaker.

[0021] By adopting the technical scheme, the voice speaker can send voice prompts respectively when the electronic detonator blind shot is normally operated or abnormally.

[0022] Optionally, a cover is rotatably arranged on the box body.

[0023] By adopting the technical scheme, the cover can open or close the box body, so as to facilitate taking and placing the electronic detonator blind shot.

[0024] In summary, the utility model has at least the following beneficial technical effects:

[0025] The high-safety portable electronic detonator blind shot remote processing device adopts an adjustable double-layer clamp for fixing the rejected electronic detonator blind shot, can control the electronic detonator blind shot dissection and separation through wired or wireless control, realizes unmanned operation, ensures the intrinsic safety of the electronic detonator blind shot processing, greatly improves the efficiency, safety reliability and intelligent level of the on-site electronic detonator blind shot processing, and helps electronic detonator problem tracing, quality improvement and high-reliability design. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 FIG. 1 is a whole schematic view of the high-safety portable electronic detonator blind shot remote processing device in the embodiment of the utility model.

[0027] Figure 2The utility model discloses a structure diagram of linear motor and rotary fixing piece in the embodiment of the utility model.

[0028] Figure 3 The utility model discloses a structure diagram of rotary cutting piece and contour sensor in the embodiment of the utility model.

[0029] Mark explanation: 1, remote controller, 2, box, 3, control module, 4, rotary cutting piece, 5, contour sensor, 6, alarm module, 7, linear motor, 8, rotary fixing piece, 9, base, 10, lower half circular arc clamping piece, 11, upper half circular arc clamping piece, 12, rotary support column, 13, first support frame, 14, second support frame, 15, electric telescopic cylinder, 16, motor, 17, cutting blade, 18, cutting support column. DETAILED DESCRIPTION

[0030] In order to make the utility model purposes, technical scheme and advantages more clearly, following combining with the drawing and example, the utility model is further detailedly explained.The specific example described here is only used to explain the utility model, and is not used to limit the utility model.

[0031] The terms used in the following embodiment of the utility model are only for the purpose of describing specific embodiments, and are not intended as a limitation of the utility model.As used in the specification and the appended claims of the utility model, the singular forms "a", "an" and "the" are intended to include plural forms as well, unless the context clearly indicates otherwise.It should also be understood that the term "and / or" used in the utility model means and includes any or all possible combinations of one or more listed items.The term "exemplary" means "as an example, embodiment or illustration", and any embodiment illustrated as "exemplary" is not necessarily interpreted as superior or better than other embodiments.The terms "first", "second" are only used for description purposes, and cannot be understood as implying or suggesting relative importance or implicitly indicating the number of indicated technical features.Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features.In the description of the embodiment of the utility model, unless otherwise specified, the meaning of "multiple" is two or more.

[0032] The utility model embodiment provides a kind of high safety portable electronic detonator blind cannon remote processing device.

[0033] Reference Figure 1 A kind of high safety portable electronic detonator blind cannon remote processing device, comprising: remote controller 1 and cutting mechanism, remote controller 1 and cutting mechanism communication connection.

[0034] Reference Figure 1 ,Figure 2 and Figure 3 The cutting mechanism comprises a box body 2, a control module 3, a rotary cutting piece 4, a contour sensor 5, an alarm module 6, a linear motor 7 and two rotary fixing pieces 8. The box body 2 is made of explosion-proof material, and a cover is rotatably arranged on the box body 2, which can open or close the box body 2. The control module 3 is installed on the outer wall of the box body 2, and the alarm module 6 is integrated on the control module 3. The rotary cutting piece 4, the linear motor 7 and one of the rotary fixing pieces 8 are installed in the box body 2 along a straight line, and the other rotary fixing piece 8 is installed on the sliding block of the linear motor 7. The rotary fixing piece 8 installed on the sliding block of the linear motor 7 can move towards or away from the other rotary fixing piece 8. The rotary cutting piece 4 is located between the two rotary fixing pieces 8, and the contour sensor 5 is installed on the rotary cutting piece 4. The control module 3 is in communication connection with the remote controller 1, the rotary cutting piece 4, the contour sensor 5, the alarm module 6 and the linear motor 7.

[0035] The reference Figure 1 The remote controller 1 comprises a first shell, a first controller, an indicator light and a plurality of control buttons installed on the first shell. The first controller is in electrical connection with the indicator light and the plurality of control buttons on the first shell, and is in wireless communication connection with the control module 3. The electronic detonator blind charge blasting personnel can issue control instructions to the first controller through the control buttons, and send them to the control module 3, so as to control the cutting mechanism to cut the electronic detonator blind charge through the control module 3. The instructions include cutting instructions, separation instructions, etc. Similarly, after the corresponding components of the cutting mechanism execute the corresponding instructions, the control module 3 can send the execution results back to the first controller according to the execution results, and display the execution results through the indicator light.

[0036] The control module 3 comprises a second shell, a second controller and a plurality of control buttons installed on the second shell, and the alarm module 6 is integrated on the second shell. The alarm module 6 adopts a voice speaker. The second controller is in electrical connection with the plurality of control buttons on the second shell, and is in communication connection with the first controller, the rotary cutting piece 4, the contour sensor 5, the alarm module 6 and the linear motor 7. When the remote controller 1 is lost, the electronic detonator blind charge blasting personnel can directly control the cutting mechanism to cut the electronic detonator blind charge by sending the above instructions, and prompt through the alarm module 6. At the same time, the specific execution of the instructions during the cutting process can be delayed, so as to give the electronic detonator blind charge blasting personnel enough time to leave.

[0037] The reference Figure 2The rotating fixing part 8 comprises a base 9, a lower semicircular clamping piece 10, an upper semicircular clamping piece 11 and a plurality of rotating support columns 12. The base 9 is fixedly connected to the sliding block of the linear motor 7 or fixedly connected in the box 2. The lower semicircular clamping piece 10 is fixedly connected to the base 9, and the opening of the lower semicircular clamping piece 10 is upward. The two ends of the upper semicircular clamping piece 11 are respectively detachably connected to the two ends of the lower semicircular clamping piece 10, and the upper semicircular clamping piece 11 and the lower semicircular clamping piece 10 have a columnar fixing space for fixing the electronic detonator blind cannon between them. The plurality of rotating support columns 12 are respectively rotationally connected to the lower semicircular clamping piece 10 and the upper semicircular clamping piece 11 to adapt to electronic detonator blind cannons of different diameters. When the lower semicircular clamping piece 10 and the upper semicircular clamping piece 11 fix the electronic detonator blind cannon, the length direction of the rotating support column 12 is consistent with the length direction of the electronic detonator blind cannon, and the electronic detonator blind cannon can rotate circumferentially.

[0038] To adapt to the specifications of the electronic detonator blind cannon, the diameter of the columnar fixing space is 6.4mm-7.5mm, the spacing between the two rotating fixing parts 8 is not less than 55mm, and the rotating fixing part 8 installed on the sliding block of the linear motor 7 can slide out not less than 50mm away from the other rotating fixing part 8, for the safe separation of the electronic detonator blind cannon after planing, the base detonator and the electronic ignition module.

[0039] Reference Figure 3 The rotating cutting part 4 comprises a first support frame 13, a second support frame 14, an electric telescopic cylinder 15, a driving motor 16, a cutting blade 17 and two cutting support columns 18. The first support frame 13 is fixedly connected in the box 2 and located between the two rotating fixing parts 8. The two cutting support columns 18 are rotationally connected side by side to the first support frame 13, and the electronic detonator blind cannon can be placed between the two cutting support columns 18. The length direction of the cutting support column 18 is consistent with the length direction in which the electronic detonator blind cannon is placed. The support height of the two cutting support columns 18 is consistent with the support height of the two lower semicircular clamping pieces 10.

[0040] The second support frame 14 is rotationally connected to the first support frame 13. One end of the electric telescopic cylinder 15 is hinged to the first support frame 13, and the other end is hinged to one end of the second support frame 14. The driving motor 16 is installed on the other end of the second support frame 14, the cutting blade 17 is coaxially fixedly connected to the driving end of the driving motor 16, and the cutting blade 17 is located above the cutting support column 18. The profile sensor 5 is installed on one end of the second support frame 14 close to the cutting blade 17. The profile sensor 5 is used to obtain the cutting state information of the electronic detonator blind cannon, and the cutting state information is divided into the shell of the electronic detonator blind cannon not being cut into two sections and the shell being cut into two sections. The electric telescopic cylinder 15 and the driving motor 16 are respectively in communication connection with the second controller.

[0041] When the electronic detonator blind shot is disassembled by the electronic detonator blind shot disassembling personnel, first, the box body 2 is opened, the electronic detonator blind shot is horizontally placed on the two lower semicircular clamping pieces 10 and the cutting support column 18 according to the preset cutting position, and then the upper semicircular clamping piece 11 is fixed on the lower semicircular clamping piece 10. After that, the box body 2 is closed, the electronic detonator blind shot disassembling personnel is withdrawn to the safe operation point, the cutting instruction is sent through the remote controller 1, the extension end of the electric telescopic cylinder 15 can be extended to make the second support frame 14 rotate, the cutting blade 17 abuts on the electronic detonator blind shot, and then the driving end of the driving motor 16 rotates, so that the cutting blade 17 can cut the electronic detonator blind shot. In the cutting process, the electronic detonator blind shot rotates, and the contour sensor 5 detects whether the shell of the electronic detonator blind shot is separated into two sections in real time. When the cutting is completed, the indicator light on the remote controller 1 is bright, and the electronic detonator blind shot disassembling personnel can send the separation instruction through the remote controller 1, the extension end of the electric telescopic cylinder 15 is retracted, the driving motor 16 stops working, the slider of the linear motor 7 slides, the basic part of the electronic detonator blind shot is safely separated from the electronic ignition module part, the completion information is fed back to the indicator light of the remote controller 1 after the separation is completed, and the alarm module 6 prompts that the separation is completed, so that the problems that the electronic detonator blind shot needs to be manually disassembled, the safety risk is large, and the operation requirement is high are solved.

[0042] The above-described embodiments are only used to specifically introduce the technical solutions of the present application, and the above-described embodiments are only used to help understand the present application, and should not be understood as limiting the present application. Those skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, and all changes or replacements should be covered within the protection range of the present application.

Claims

1. A high-safety portable electronic detonator blind shot remote processing device, characterized in that, The utility model relates to a cutting device of remote control, including: Remote controller (1) and cutting mechanism, the cutting mechanism includes box (2), control module (3), rotary cutting piece (4), profile sensor (5), linear motor (7) and two rotary fixed parts (8), control module (3) is arranged on box (2), rotary cutting piece (4), linear motor (7) and one of rotary fixed parts (8) are installed along the line in box (2), another rotary fixed part (8) is installed on the slider of linear motor (7);Rotary cutting piece (4) includes first support frame (13), second support frame (14), electric telescopic cylinder (15), drive motor (16), cutting blade (17), two cutting support columns (18), first support frame (13) is arranged between two rotary fixed parts (8) in box (2), two cutting support columns (18) are parallelly connected on first support frame (13), the support height of two cutting support columns (18) is consistent with the support height of rotary fixed part (8), second support frame (14) is rotatably connected on first support frame (13), one end of electric telescopic cylinder (15) is hinged to first support frame (13), and the other end is hinged to one end of second support frame (14), drive motor (16) is installed on the other end of second support frame (14), cutting blade (17) is coaxially fixedly connected on the drive end of drive motor (16), cutting blade (17) is located above cutting support column (18), profile sensor (5) is installed on second support frame (14);Control module (3) is connected with remote controller (1), profile sensor (5), linear motor (7), electric telescopic cylinder (15), drive motor (16) in communication respectively.

2. The high safety portable electronic detonator misfire remote processing device of claim 1, wherein, Rotary fixed part (8) includes base (9), lower half circular arc clamping piece (10), upper half circular arc clamping piece (11) and a plurality of rotary support columns (12), base (9) is arranged on the slider of linear motor (7) or in box (2), lower half circular arc clamping piece (10) is arranged on base (9), the both ends of upper half circular arc clamping piece (11) are respectively detachably connected to the both ends of lower half circular arc clamping piece (10), there is columnar fixed space between upper half circular arc clamping piece (11) and lower half circular arc clamping piece (10), a plurality of rotary support columns (12) are rotatably connected to lower half circular arc clamping piece (10) and upper half circular arc clamping piece (11) respectively.

3. The high safety portable electronic detonator misfire remote processing device of claim 2, wherein, The diameter of columnar fixed space is 6.4mm-7.5mm.

4. The high safety portable electronic detonator misfire remote processing device of claim 2, wherein, The spacing between two rotary fixed parts (8) is not less than 55mm.

5. The high safety portable electronic detonator misfire remote processing device of claim 2, wherein, The rotary fixed part (8) installed on the slider of linear motor (7) can slide out not less than 50mm towards the direction away from another rotary fixed part (8).

6. The high safety portable electronic detonator misfire remote processing device of any one of claims 1-5, wherein, The remote controller (1) includes a first housing, a first controller, an indicator light, and a plurality of control buttons mounted on the first housing, the first controller is electrically connected with the indicator light and the plurality of control buttons, and is wirelessly connected with the control module (3).

7. The high safety portable electronic detonator misfire remote processing device of claim 6, wherein, The alarm module (6) is arranged on the control module (3) and is in communication connection with the control module (3).

8. The high safety portable electronic detonator misfire remote processing device of claim 7, wherein, The alarm module (6) adopts a voice speaker.

9. The high safety portable electronic detonator misfire remote processing device of claim 1, wherein, A cover is rotatably arranged on the box (2).

Images