Coaxial breather valve disc opening height detection device

By using a transparent sealing plate and a laser rangefinder in the breather valve, combined with a drive structure, non-contact measurement of the valve disc height is achieved, solving the problems of cumbersome and inefficient traditional measurement methods and realizing efficient and accurate valve disc opening height detection.

CN223564964UActive Publication Date: 2025-11-18XUZHOU SHENGAN IND SAFETY TESTING RES INST CO LTD +1
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Patent Information

Application Number
CN202423314844.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-18
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Measuring the opening height of a traditional breathing valve disc requires disassembling the disc, which is cumbersome and inefficient.

Method used

Using a transparent sealing plate and a laser ranging device, the sealing plug is flipped by a drive structure to achieve non-contact measurement of the valve disc height. The laser passes through the transparent sealing plate and the disc hole to reach the valve disc surface.

Benefits of technology

This technology enables accurate measurement of valve disc opening height without disassembling the valve disc, improving measurement efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223564964U_ABST
Patent Text Reader

Abstract

The utility model discloses a coaxial breather valve disc opening height detection device which comprises a valve body installed in a storage tank or a pipeline, a matched valve cover is installed at the top of the valve body, an exhalation valve seat and an inspiration valve seat are installed in the valve body, and the valve cover is provided with a light hole and is sealed through a transparent sealing plate. The top of the transparent sealing plate is provided with a measuring device used for detecting the height of the valve disc. The air suction valve disc is provided with a disc hole corresponding to the light hole, and the disc hole is provided with a sealing plug. The transparent sealing plate and the laser ranging device are adopted to detect the opening height of the inhalation valve disc, meanwhile, the exhalation valve disc is provided with the disc hole and the sealing plug, and the sealing plug is hinged to the driving structure; when the opening height of the exhalation valve disc needs to be detected, only the sealing plug needs to be lifted and turned over through the driving structure, laser can penetrate through the disc hole to irradiate the exhalation valve disc, and then detection of the opening height of the exhalation valve disc is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve disc measurement technical field, concretely is a coaxial formula breathing valve valve disc opening height detection device. BACKGROUND

[0002] Breathing valve is a kind of valve that ensures the space of storage tank to be isolated from atmosphere within certain pressure range, and can be communicated with atmosphere when exceeding or being lower than this pressure range.

[0003] The main function of breathing valve disc is to adjust the pressure balance between inside and outside of storage tank, to ensure the safe operation of storage tank. Specifically, breathing valve disc is installed on the top of storage tank, when the internal pressure of storage tank is too high, the disc will automatically open, and release the excess pressure, when the internal pressure is too low, the disc will be closed, to prevent external air and impurities from entering the tank, this design not only ensures the safe operation of storage tank, but also effectively prolongs the service life of storage tank.

[0004] In order to use breathing valve normally, it is necessary to measure the height of valve disc, when measuring the opening height of breathing valve disc, the traditional breathing valve disc opening height measurement needs to disassemble and seal the inhalation valve disc, and the measurement of inhalation valve disc is the same, which is very troublesome and inconvenient to operate, and the efficiency is low.

[0005] Therefore, a coaxial formula breathing valve valve disc opening height detection device is provided. SUMMARY

[0006] The utility model discloses a coaxial formula breathing valve valve disc opening height detection device, to solve the problem raised in the above background art.

[0007] To achieve the above object, the utility model provides the following technical scheme:

[0008] A coaxial formula breathing valve valve disc opening height detection device, comprising a valve body installed on a storage tank or a pipeline, a valve cover matched with the valve body is installed on the top of the valve body, an air inlet and outlet is installed on one side of the valve body, an exhalation valve seat and an inhalation valve seat are installed in the valve body, the exhalation valve seat and the inhalation valve seat are coaxially arranged, the exhalation valve seat is installed with a corresponding exhalation valve disc, the inhalation valve seat is installed with a corresponding inhalation valve disc, the valve cover is provided with a light transmission hole and is sealed by a transparent sealing plate;

[0009] The top of the transparent sealing plate is provided with a laser ranging device for detecting the height of valve disc;

[0010] The inhalation valve disc is provided with a disc hole corresponding to the light transmission hole, and the disc hole is provided with a sealing plug;

[0011] The driving structure is hinged to the end of the sealing plug.

[0012] Further, the light transmission hole is coaxially arranged with the disc hole.

[0013] Further, the driving structure is composed of a guide column and a telescopic oil cylinder.

[0014] A guide column is arranged between the piston and the cylinder barrel of the telescopic oil cylinder, and one end of the piston of the telescopic oil cylinder is hingedly connected with a sealing plug.

[0015] Further, the laser ranging device is composed of a laser ranging sensor, a data communication module and a terminal.

[0016] The laser ranging sensor is connected with the data communication module, and the data communication module is in communication connection with the terminal.

[0017] Further, the transparent sealing plate is a transparent acrylic plate, facilitating laser irradiation.

[0018] Further, the transparent sealing plate and the sealing plug are circular.

[0019] Further, the diameter of the transparent sealing plate is smaller than the diameter of the sealing plug, so that when laser irradiation is performed on any point on the transparent sealing plate, the laser can irradiate the air suction valve disc, avoiding errors in collected data caused by position deviation.

[0020] Further, the transparent sealing plate and the sealing plug are circular rings, wherein the circular ring is concentric with the valve disc, and the area of the circular ring is smaller than the area of the valve disc, so that the detection area is increased, and a plurality of laser ranging sensors can be arranged above the circular ring to simultaneously detect the opening height of the valve disc, improving the detection accuracy.

[0021] Further, the laser ranging device is provided with a plurality of laser ranging devices which are uniformly distributed along the circumferential side of the sealing plug.

[0022] Further, the control device is further used for controlling the telescopic movement of the driving structure and the overturning of the sealing plug, and the control device is in communication connection with the driving structure.

[0023] Compared with the prior art, the utility model has the advantages that:

[0024] The utility model discloses a transparent sealing plate and a laser ranging device are used to detect the opening height of the air suction valve disc, a disc hole and a sealing plug are arranged on the air exhaust valve disc, the sealing plug is hingedly connected with the driving structure, and the laser ranging device is arranged on the sealing plug.

[0025] When the opening height of the air exhaust valve disc needs to be detected, the sealing plug is lifted and overturned through the driving structure, so that the laser can irradiate the air exhaust valve disc through the disc hole, and the opening height of the air exhaust valve disc can be detected. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a structural schematic view of the utility model;

[0027] Figure 2 It is the air intake schematic view of the utility model;

[0028] Figure 3 It is the air exhaust schematic view of the utility model. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0030] Embodiment 1:

[0031] Please refer to Figures 1-3 The utility model provides a technical scheme:

[0032] A coaxial type breathing valve disc opening height detection device, including the valve body 101 installed in the storage tank or pipeline, for controlling the air inlet and outlet of the storage tank or pipeline;

[0033] The valve cover 1 is installed on the top of the valve body 101, and the air inlet and outlet 104 is installed on one side of the valve body 101, so that the air inlet and outlet of the valve body 101 is realized, the corresponding air exhaust valve disc 6 is installed on the air exhaust valve seat 102, and the corresponding air suction valve disc 3 is installed on the air suction valve seat 103;

[0034] The light transmission hole is arranged on the valve cover 1, and the light transmission hole is sealed by the transparent sealing plate 2, the disc hole corresponding to the light transmission hole is arranged on the air suction valve disc 3, and the sealing plug 5 (black sealing rubber) is arranged in the disc hole, so as to seal the disc hole and prevent the light from penetrating, so that the sealing requirement of the valve cover 1 and the air suction valve disc 3 is realized, and the opening height of the air suction valve disc 3 is also convenient to measure;

[0035] The laser ranging device for detecting the opening height of the valve disc is installed on the top of the transparent sealing plate 2, so that the measurement data can be obtained in real time, in order to realize the independent sealing and separation of the sealing plug 5, the driving structure 7 for driving the sealing plug 5 to move is installed between the valve cover 1 and the air suction valve disc 3, so that the end of the driving structure 7 is hinged with the sealing plug 5, when the opening height of the air exhaust valve disc 6 needs to be measured, the driving mechanism 7 is retracted, the sealing plug 5 is lifted by the driving mechanism 7 at the same time and is folded by 90 degrees, the laser penetrates the disc hole on the air suction valve disc 3 and irradiates to the air exhaust valve disc 6, and the opening height of the air exhaust valve disc 6 is measured.

[0036] As shown in Figure 1

[0037] The transparent sealing plate 2 is a transparent acrylic plate, so that the laser can penetrate the sealing plate 2 to measure the opening height of the air suction valve disc 3.

[0038] As shown in Figure 1

[0039] ​​In order to facilitate the height measurement of the suction valve disc 3, the light transmission hole and the disc hole are coaxially arranged, which ensures the accuracy during the measurement and does not need to be separately disassembled.

[0040] As shown in Figure 1 :

[0041] The driving structure 7 is composed of a guide column and a telescopic oil cylinder, and the guide column is arranged between the piston and the cylinder barrel of the telescopic oil cylinder. The piston end of the telescopic oil cylinder is hingedly connected to the sealing plug. The telescopic oil cylinder drives the movement of the sealing plug 5. When the telescopic oil cylinder is retracted, the sealing plug 5 is lifted and folded by 90 degrees. At this time, the laser can pass through the disc hole on the suction valve disc 3 and irradiate on the exhalation valve disc 6, which is convenient for measurement.

[0042] As shown in Figure 1 :

[0043] The transparent sealing plate 2 and the sealing plug 5 are both circular. The diameter of the transparent sealing plate 2 is smaller than that of the sealing plug 5. When the laser irradiates on any point on the transparent sealing plate 2, the laser can irradiate on the suction valve disc 3, which avoids the error caused by the deviation of the position.

[0044] As shown in Figure 1 :

[0045] The laser ranging device is composed of a laser ranging sensor 4, a data communication module 41 and a terminal 42. When the laser ranging sensor 4 performs laser ranging, the light enters the inside of the valve body 1. The measured data is uploaded to the data communication module 41 in real time. The data communication module 41 transmits the data to the terminal 42 for viewing or storage, which is convenient to use. In order to display the measurement data in real time and facilitate on-site observation, a display is installed on the laser ranging sensor 4, and the display is used for viewing.

[0046] In order to facilitate control, the device is also provided with a control device in communication connection with the driving structure. The control device is a PLC controller (Siemens S7-200).

[0047] As shown in Figures 2-3 :

[0048] When the suction valve disc 3 is opened upward and the exhalation valve disc 6 is closed, the gas enters through the inlet and outlet port 104, and then forms an inlet channel 105 between the suction valve disc 3 and the exhalation valve disc 6. The gas enters the storage tank or pipeline along the inlet channel 105;

[0049] When the suction valve disc 3 is closed and the exhalation valve disc 6 is opened upward, an exhalation channel 106 is formed between the exhalation valve disc 6 and the inlet and outlet port 104. The gas in the storage tank or pipeline is discharged outward through the exhalation channel 106.

[0050] Example 2:

[0051] Different from embodiment 1, the transparent sealing plate 2 and the sealing plug 5 are arranged in a circular ring shape, the circular ring shape is concentric with the valve disc, the area of the circular ring shape is smaller than the area of the valve disc, since the valve disc is circular, the center of the circular ring shape is the center of the valve disc, and the area of the circular ring shape is smaller than the area of the valve disc, which ensures that the outer diameter of the circular ring shape is smaller than the outer diameter of the valve disc, thereby increasing the detection area, and a plurality of laser ranging devices (evenly distributed along the side of the sealing plug 5) can be arranged above the circular ring shape to simultaneously detect the opening height of the valve disc, thereby improving the accuracy of detection.

[0052] Working principle:

[0053] When it is necessary to measure the opening height of the exhalation valve disc 6, the sealing plug 5 of the inhalation valve disc 3 is lifted by the contraction of the telescopic oil cylinder (the sealing plug 5 is folded by 90 degrees when being lifted), so that the laser can pass through the disc hole and irradiate on the exhalation valve disc 6, when the storage tank or the pipeline is overpressure, the exhalation valve disc 6 opens to release the gas in the tank or the pipeline, and when the pressure is constant, the inhalation valve disc 3 falls back, in this process, the laser ranging sensor 4 irradiates on the exhalation valve disc 6 (the laser passes through the disc hole on the inhalation valve disc 3, and the light transmission hole and the disc hole are coaxially arranged, so as not to affect the light), the height change of the valve disc is detected and recorded in real time (uploaded to the data communication module 41, and finally transmitted to the terminal 42 for storage), and the maximum value is the opening height of the exhalation valve disc 6.

[0054] When it is necessary to measure the opening height of the inhalation valve disc 3, the telescopic oil cylinder is elongated to drive the sealing plug 5 to cover the disc hole, when the storage tank or the pipeline is under vacuum negative pressure, the inhalation valve disc 3 opens to inhale the gas, and when the pressure is constant, the inhalation valve disc 3 falls back, in this process, the laser ranging sensor 4 irradiates on the inhalation valve disc 3, the height change of the valve disc is detected and recorded in real time (uploaded to the data communication module 41, and finally transmitted to the terminal 42 for storage, and the terminal is a PC computer), and the maximum value is the opening height of the inhalation valve disc 3.

[0055] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A coaxial breathing valve disc opening height detection device, comprising a valve body (101) installed on a storage tank or pipeline, a matching valve cover (1) installed on the top of the valve body (101), an air inlet and outlet (104) installed on one side of the valve body (101), an exhalation valve seat (102) and an inhalation valve seat (103) installed inside the valve body (101), the exhalation valve seat (102) and the inhalation valve seat (103) being coaxially arranged, the exhalation valve seat (102) being installed with a corresponding exhalation valve disc (6), and the inhalation valve seat (103) being installed with a corresponding inhalation valve disc (3), characterized in that: the valve cover (1) is provided with a light transmission hole and is sealed by a transparent sealing plate (2), and the light transmission hole is located directly above the inhalation valve disc (3); the top of the transparent sealing plate (2) is provided with a laser ranging device for detecting the opening height of the valve disc; the inhalation valve disc (3) is provided with a disc hole corresponding to the light transmission hole, and the disc hole is provided with a sealing plug (5) for sealing itself and preventing light from penetrating; a driving structure (7) for driving the sealing plug (5) to move is arranged between the valve cover (1) and the inhalation valve disc (3), and the end of the driving structure (7) is hinged to the sealing plug (5). The light transmission hole and the disc hole are coaxially arranged. The driving structure (7) is composed of a guide column and a telescopic oil cylinder; A guide column is arranged between the piston and the cylinder barrel of the telescopic oil cylinder, and one end of the piston of the telescopic oil cylinder is hinged to the sealing plug (5). The laser ranging device is composed of a laser ranging sensor (4), a data communication module (41) and a terminal (42); 2. The in-line breather valve disc lift detection device of claim 1, wherein: The laser ranging sensor (4) is connected to the data communication module (41), and the data communication module (41) is communicatively connected to the terminal (42).

3. The in-line breather valve disc lift detection device of claim 2, wherein: The transparent sealing plate (2) is a transparent acrylic plate. The transparent sealing plate (2) and the sealing plug (5) are both circular.

4. The in-line breather valve disc lift detection device of claim 1, wherein: The diameter of the transparent sealing plate (2) is smaller than the diameter of the sealing plug (5). The transparent sealing plate (2) and the sealing plug (5) are circular rings, wherein the circular rings are concentric with the valve disc, and the area of the circular rings is smaller than the area of the valve disc.

5. The in-line breather valve disc lift detection device of claim 1, wherein: The laser ranging device is provided with a plurality of laser ranging sensors (4) distributed along the side of the sealing plug (5).

6. The in-line breather valve disc lift detection device of claim 1, wherein: Further comprising a control device for controlling the extension and retraction of the driving structure (7) and the turning of the sealing plug (5), and the control device is communicatively connected to the driving structure.

7. The in-line breather valve disc lift detection device of claim 6, wherein: ​ 8. The in-line breather valve disc lift detection device of claim 1, wherein: ​ 9. The in-line breather valve disc lift detection device of claim 8, wherein: ​ 10. The in-line breather valve disc lift detection device of claim 1, wherein: ​