Novel plug wire machine
By coordinating the conveying device, feeding mechanism, handling mechanism, and straightening mechanism, excess lead wires are automatically cut off, solving the problem of lead wire length control in the production of wire insertion machines and improving production efficiency and product yield.
Patent Information
- Application Number
- CN202423002781.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing wire insertion machines have difficulty effectively controlling the lead wire length during the production process, resulting in product defects and reduced production speed.
The system employs a combination of conveying devices, feeding mechanisms, handling mechanisms, straightening mechanisms, and lifting motors to automatically cut excess lead wires, ensuring uniform lead wire lengths.
It improved production efficiency and product yield, and reduced contact problems caused by inconsistent lead lengths.
Smart Images

Figure CN223567067U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wire inserting machine, concretely to a novel wire inserting machine. BACKGROUND
[0002] A novel wire inserting machine is an advanced tool innovated and upgraded on the basis of traditional wire inserting equipment. It usually adopts advanced mechanical structure and intelligent control system, and has efficient, accurate and stable wire inserting performance. The novel wire inserting machine can quickly and accurately insert wires into various connectors or sockets.
[0003] In the prior art, first, the assembly to be inserted with wires and the wire are placed in specific positions, the wire inserting machine accurately identifies the wire and the wire insertion position through advanced sensors and positioning systems, then the wire feeding mechanism stably feeds the wire to the wire insertion area, in the wire insertion link, the mechanical arm or other executing mechanism inserts the wire into the corresponding jack or connector with accurate force and angle, and simultaneously, the wire inserting machine continuously performs real-time monitoring to ensure the quality and accuracy of wire insertion.
[0004] The above scheme still has some problems in actual application. In the production process, since the to-be-processed parts are small in size, it is difficult for workers to control the length of the lead in the process of removing the excess lead in the production steps, which may result in unqualified products and thus reduce the production speed.
[0005] Therefore, the utility model provides a novel wire inserting machine. UTILITY MODEL CONTENT
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art.
[0007] The utility model solves the technical problems by adopting the following technical scheme: a novel wire inserting machine comprises a conveying device, the conveying device comprises a machine table, an upper part of the machine table is provided with a conveying belt, an upper part of the conveying device is provided with a feeding mechanism, an upper part of the conveying device is provided with a carrying mechanism, an upper part of the conveying device is provided with a shaping mechanism, and a middle part of the bottom of the conveying device is fixedly provided with a jacking motor.
[0008] As a further technical scheme of the utility model, the feeding mechanism comprises a supporting table, the supporting table is fixedly connected to the upper part of the machine table, and an upper part of the supporting table is slidably connected with a feeding plate.
[0009] As a further technical scheme of the utility model, the carrying mechanism comprises a second stepping motor, an upper part of the machine table is fixedly connected with an adjusting table, a middle part of the conveying belt is slidably connected with a clamp, the second stepping motor is fixedly connected to the machine table through a supporting block, and a side surface of the second stepping motor is slidably connected with a carrying frame.
[0010] As a further technical scheme of the utility model, the carrying frame is slidably connected with a positioning suction nozzle on one side, and a carrying suction nozzle is slidably connected on the side of the carrying frame away from the positioning suction nozzle.
[0011] As a further technical scheme of the utility model, the adjusting table is located between the conveying device and the feeding mechanism.
[0012] As a further technical scheme of the utility model, the adjusting table is located between the conveying device and the feeding mechanism.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1、The novel plug-wiring machine, the device can cut multiple products at the same time, which greatly improves the production efficiency, and the cutting of the uniform length makes the lead length within the controllable range, reduces the problem of poor contact caused by the non-uniform lead length of the products, and further improves the yield of the products, so as to meet the production demand. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the utility model;
[0016] Figure 2 It is a position structure perspective view of the carrying mechanism and the regularizing mechanism of the utility model;
[0017] Figure 3 It is a side view structure schematic view of the utility model;
[0018] Figure 4 It is a position structure schematic view of the adjusting table and the feeding plate of the utility model;
[0019] Figure 5 It is a position structure perspective view of the carrying mechanism of the utility model;
[0020] Figure 6 It is a position structure schematic view of the lifting motor and the regularizing mechanism of the utility model;
[0021] Figure 7 It is a position structure schematic view of the lifting motor and the regularizing mechanism of the utility model; Figure 6 It is an enlarged structure schematic view of A in the utility model.
[0022] In the drawing: 1, conveying device; 101, machine table; 102, conveying belt;
[0023] 2, feeding mechanism; 201, support table; 202, feeding plate;
[0024] 3, carrying mechanism; 301, stepper motor two; 302, carrying frame; 303, positioning suction nozzle; 304, carrying suction nozzle; 305, adjustment table; 306, clamp;
[0025] 4, shaping mechanism; 401, blade fixing frame; 402, shaping blade one;
[0026] 5, jacking motor. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0028] Embodiment 1:
[0029] Please refer to Figures 1 to 7 A novel wire inserting machine, comprising a conveying device 1, the conveying device 1 comprising a machine table 101, the upper part of the machine table 101 being provided with a conveying belt 102, the upper part of the conveying device 1 being provided with a feeding mechanism 2, the upper part of the conveying device 1 being provided with a carrying mechanism 3, the upper part of the conveying device 1 being provided with a shaping mechanism 4, and the middle part of the bottom of the conveying device 1 being fixedly provided with a jacking motor 5.
[0030] Specifically, in the production process, due to the small size of the parts to be processed, it is difficult for manual operation to control the length of the excess lead in the process of removing the excess lead in the production steps, which may result in unqualified products, and thus the production speed is reduced.
[0031] In the embodiment, the components and wires to be inserted are placed in specific positions by manual operation, the wire inserting machine accurately identifies the wires and the wire insertion positions through advanced sensors and positioning systems, and then the wire feeding mechanism stably feeds the wires to the wire insertion area. In the wire insertion process, the mechanical arm or other actuating mechanism inserts the wires into the corresponding jacks or connectors with precise force and angle. At the same time, the wire inserting machine continuously monitors in real time to ensure the quality and accuracy of the wire insertion. However, due to the small size of the parts to be processed, it is difficult for manual operation to control the length of the excess lead in the process of removing the excess lead in the production steps, which may result in unqualified products, and thus the production speed is reduced. At this time, the cooperation of the conveying device 1, the feeding mechanism 2, the carrying mechanism 3, the shaping mechanism 4 and the jacking motor 5 can realize the automatic shearing of the excess lead, thereby reducing the proportion of unqualified products and improving the overall work efficiency.
[0032] Example 2: Comparative Example One, wherein another embodiment of the present utility is:
[0033] As shown in Figure 1 The feeding mechanism 2 includes a support table 201, which is fixedly connected to the upper portion of the machine table 101. The upper portion of the support table 201 is slidably connected with a feeding plate 202.
[0034] Specifically, the external motor drives the feeding plate 202 to move reciprocally along the guide of the support table 201 through the screw rod. During the movement, the feeding plate 202 is arranged to achieve the purpose of continuous feeding, thereby improving the continuity of production.
[0035] As shown in Figure 1 and Figure 5 The carrying mechanism 3 includes a step motor two 301. The upper portion of the machine table 101 is fixedly connected with an adjusting table 305. The middle portion of the conveyor belt 102 is slidably connected with a clamp 306. The step motor two 301 is fixedly connected to the machine table 101 through a support block. The side surface of the step motor two 301 is slidably connected with a carrying frame 302.
[0036] As shown in Figure 5 The carrying frame 302 is slidably connected with a positioning suction nozzle 303 on one side. The side of the carrying frame 302 away from the positioning suction nozzle 303 is slidably connected with a carrying suction nozzle 304.
[0037] As shown in Figure 4 The adjusting table 305 is located between the conveying device 1 and the feeding mechanism 2.
[0038] Specifically, when there is material on the feeding plate 202, the second stepping motor 301 is started to drive the screw rod fixedly connected with the output end of the second stepping motor 301 to rotate, and at the same time, the carrying frame 302 is moved away from the second stepping motor 301 by the limiting frame arranged on one side of the second stepping motor 301. When the carrying frame 302 moves to the farthest end, the material placed on the upper part of the feeding plate 202 is sucked by starting the carrying suction nozzle 304. When the carrying frame 302 completes the suction work, it moves towards the second stepping motor 301. When the positioning suction nozzle 303 moves above the adjustment table 305, the second stepping motor 301 will pause, and the positioning suction nozzle 303 will slide towards the adjustment table 305 along the guide block on the side of the carrying frame 302, and stop sliding when the bottom of the positioning suction nozzle 303 contacts the material. At this time, the positioning suction nozzle 303 will suck the material adjusted on the adjustment table 305. When the suction work is completed, the positioning suction nozzle 303 will slide away from the adjustment table 305 along the guide block on the side of the carrying frame 302. At this time, the second stepping motor 301 will resume work and continuously drive the carrying frame 302, the positioning suction nozzle 303 and the carrying suction nozzle 304 to move towards the second stepping motor 301. When the carrying suction nozzle 304 moves to the upper part of the adjustment table 305, the carrying suction nozzle 304 will move towards the adjustment table 305 along the guide block on the side of the carrying frame 302, and when the bottom of the material contacts the adjustment table 305, the suction force disappears to place the material on the adjustment table 305 for adjustment. At this time, the lifting motor 5 is started, and the clamp 306 is lifted out. At this time, the carrying frame 302, the positioning suction nozzle 303 and the carrying suction nozzle 304 will also move towards the second stepping motor 301 and slide towards the clamp 306 when the positioning suction nozzle 303 is directly above the clamp 306. When the material slides above the clamp 306, the suction force disappears, and the clamp 306 fixes the material.
[0039] As shown in Figure 6 and Figure 7 The sizing mechanism 4 includes a blade fixing frame 401, which is slidingly connected to the cylinder arranged on the top of the machine table 101. The blade fixing frame 401 is symmetrically distributed about the lifting motor 5, and two groups of the blade fixing frame 401 are fixedly connected with the sizing blades 402 on one side.
[0040] Specifically, when the material is fixed by the clamp 306, the cylinder is started to drive the upper blade fixing frame 401 to move synchronously. Since the two sets of blade fixing frames 401 are arranged oppositely and are driven by the two sets of cylinders to move oppositely, the two sets of regular blades 402 are driven to move oppositely. When the two sets of regular blades 402 are closed, the excess lead ends are cut off, and the length of the lead is uniform, so that the length of the lead is within a controllable range, and the problem of poor contact caused by the non-uniform length of the lead is reduced, and the yield of the product is further improved to meet the production demand.
[0041] Working principle: The external motor can drive the feeding plate 202 to move reciprocally along the guide of the support table 201 through the screw rod. During the movement, the feeding plate 202 can achieve the purpose of continuous feeding, thereby improving the continuity of production.
[0042] When there is material on the feeding plate 202, the step motor two 301 is started to drive the screw rod fixedly connected with the output end of the step motor two 301 to rotate, and the carrying frame 302 moves away from the step motor two 301 through the action of the limiting frame arranged on one side of the step motor two 301. When the carrying frame 302 moves to the farthest end, the carrying suction nozzle 304 is started to suck the material placed on the upper part of the feeding plate 202. When the carrying frame 302 completes the sucking work, it moves towards the step motor two 301. When the positioning suction nozzle 303 moves above the adjustment table 305, the step motor two 301 pauses, and the positioning suction nozzle 303 slides towards the adjustment table 305 along the guide block on the side of the carrying frame 302, and stops sliding when the bottom of the positioning suction nozzle 303 contacts the material. At this time, the positioning suction nozzle 303 sucks the material adjusted on the adjustment table 305. When the sucking work is completed, the positioning suction nozzle 303 slides away from the adjustment table 305 along the guide block on the side of the carrying frame 302. At this time, the step motor two 301 resumes work and continuously drives the carrying frame 302, the positioning suction nozzle 303 and the carrying suction nozzle 304 to move towards the step motor two 301. When the carrying suction nozzle 304 moves to the upper part of the adjustment table 305, the carrying suction nozzle 304 moves towards the adjustment table 305 along the guide block on the side of the carrying frame 302, and the suction force disappears when the bottom of the material contacts the adjustment table 305, so that the material is placed on the adjustment table 305 for adjustment. At this time, the jacking motor 5 is started, and the clamp 306 is lifted out. At this time, the carrying frame 302, the positioning suction nozzle 303 and the carrying suction nozzle 304 still move towards the step motor two 301 and slide towards the clamp 306 when the positioning suction nozzle 303 is directly above the clamp 306. When the material slides above the clamp 306, the suction force disappears, so that the clamp 306 fixes the material.
[0043] When the material is fixed by the clamp 306, the cylinder is started to drive the upper blade fixing frame 401 to move synchronously. Since the blade fixing frame 401 is provided with two groups, and the two groups of blade fixing frames 401 move relatively under the drive of the two groups of cylinders, and move while driving the two groups of regular blades 402 to move towards each other, and the two groups of regular blades 402 are closed to complete the shearing work of the excess lead ends, and then the length is cut uniformly, so that the lead length is within the controllable range, and the problem of poor contact caused by the non-uniform length of the product is reduced, and the yield of the product is further improved, so as to meet the production demand.
[0044] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A new type of patch panel, characterized by: Including conveying device (1), the conveying device (1) includes machine table (101), the upper portion of the machine table (101) is provided with conveying belt (102), the conveying device (1) is provided with feeding mechanism (2) on the upper portion, the conveying device (1) is provided with carrying mechanism (3) on the upper portion, the conveying device (1) is provided with regular mechanism (4) on the upper portion, the bottom of the conveying device (1) is fixedly provided with jacking motor (5) in the middle portion.
2. A new type of patch panel according to claim 1, characterized in that: The feeding mechanism (2) includes a support table (201), the support table (201) is fixedly connected on the upper portion of the machine table (101), and the upper portion of the support table (201) is slidably connected with a feeding plate (202).
3. A new type of patch panel as claimed in claim 1, characterized in that: The carrying mechanism (3) includes a step motor two (301), the machine table (101) is fixedly connected with an adjusting table (305) on the upper portion, the conveying belt (102) is slidably connected with a clamp (306) in the middle portion, the step motor two (301) is fixedly connected on the machine table (101) through a support block, and the step motor two (301) is slidably connected with a carrying frame (302) on the side surface.
4. A new type of patch panel according to claim 3, characterized in that: The carrying frame (302) is slidably connected with a positioning suction nozzle (303) on one side, and the carrying frame (302) is slidably connected with a carrying suction nozzle (304) on the side away from the positioning suction nozzle (303).
5. A new type of patch panel as claimed in claim 4, characterized in that: The adjusting table (305) is located between the conveying device (1) and the feeding mechanism (2).
6. A new type of patch panel as claimed in claim 1, characterized in that: The regular mechanism (4) includes a blade fixing frame (401), the blade fixing frame (401) is slidably connected on the cylinder provided on the top of the machine table (101), the blade fixing frame (401) is symmetrically distributed with two groups about the jacking motor (5), and the opposite sides of the two groups of blade fixing frames (401) are fixedly connected with regular blades one (402).