Assembling jig
By designing the base and clamping components of the assembly fixture, automated bonding of terminals and magnetic cores was achieved, solving the problem of low efficiency in manual assembly and improving terminal mounting efficiency and product consistency.
Patent Information
- Application Number
- CN202423159896.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing technologies, terminal assembly is difficult, and manual assembly with tweezers is inefficient, making it difficult to efficiently mount terminals of magnetic devices.
Design an assembly fixture including a base and a clamping assembly. The base is provided with a fixing groove for accommodating the magnetic core. The clamping assembly drives the terminals to bond to the magnetic core through the first and second clamping plates and fasteners, replacing manual mounting.
It improves terminal mounting efficiency and product consistency, simplifies the assembly process, and reduces the difficulty of manual operation.
Smart Images

Figure CN223567082U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of magnetic device manufacturing technology, specifically to an assembly fixture. Background Technology
[0002] Terminal assembly refers to the regular placement of terminals onto magnetic devices to achieve their corresponding functions. Terminal assembly is an indispensable key process in the assembly of magnetic devices. Existing terminal mounting is usually done manually with tweezers. The length, width, and height of the terminals are 2.8mm*1mm*0.12mm, which is difficult to achieve with manual assembly using tweezers, thus hindering efficient terminal mounting. Utility Model Content
[0003] In view of this, this application provides an assembly fixture to improve the terminal mounting efficiency.
[0004] This application provides an assembly fixture for assembling the magnetic core and terminals of a magnetic device to form the magnetic device, comprising:
[0005] The base includes a base body and a base wall perpendicularly connected to the base body. The base wall has a plurality of fixing slots arranged along a first direction, each of the fixing slots being used to accommodate and fix the magnetic core.
[0006] The clamping assembly includes a first clamping plate, a second clamping plate, and a fastening member. The first clamping plate and the second clamping plate are respectively located on opposite sides of the seat wall along a second direction to be disposed on opposite sides of each of the fixing slots. The second direction is perpendicular to the first direction. The fastening member is used to fix the first clamping plate and the second clamping plate to the seat wall, so as to drive the first clamping plate and the second clamping plate to respectively drive the corresponding terminal to bond with the magnetic core in the fixing slot.
[0007] In some embodiments, a magnet is provided at the bottom of the fixing groove for magnetically adsorbing the magnetic core and magnetic cover plate of the magnetic device.
[0008] In some embodiments, the magnetic core includes a magnetic center post and two magnetic walls, the magnetic walls being disposed at opposite ends of the magnetic center post, and two gaps being formed between the two magnetic walls;
[0009] The base is provided with two positioning protrusions in the fixing groove. The two positioning protrusions are respectively provided on two opposite groove walls of the fixing groove and are arranged facing each other along the first direction, so as to extend into the notch corresponding to the magnetic core. The height difference between each positioning protrusion and the groove wall of the fixing groove is less than or equal to the depth of the notch.
[0010] In some embodiments, a length of the magnetic cover plate of the magnetic device in the second direction is less than or equal to a distance between the first and second pressing plates, so that the magnetic cover plate is positioned by clamping in the second direction by the first and second pressing plates.
[0011] In some embodiments, a plurality of terminals of the magnetic device are arranged on two material tapes, and the two material tapes are attached to opposite sides of the seat wall.
[0012] The first and second pressing plates are respectively provided with a clearance for accommodating the corresponding material tape, so as to allow the material tape to be free from the force from the first and second pressing plates towards the seat wall.
[0013] In some embodiments, the assembly jig further comprises a lower waste assembly, which is connectable with the material tape to drive the material tape to separate from the corresponding terminal and the seat wall.
[0014] In some embodiments, the seat body is provided with a fixing hole.
[0015] The lower waste assembly comprises a carrier plate, a clamping member, a limiting block and an elastic member.
[0016] The carrier plate is used to be fixed on the seat wall, one end of the elastic member is fixedly connected with the carrier plate, and the other end is connected with the limiting block.
[0017] The limiting block is arranged on the carrier plate, and the limiting block can drive the clamping member to move back and forth in the fixing hole, so as to drive the distance between the clamping member and the side surface of the carrier plate and shake the material tape clamped between the clamping member and the side surface of the carrier plate.
[0018] In some embodiments, the clamping member is located above the carrier plate or abuts against the surface of the carrier plate.
[0019] In some embodiments, the material tape is attached to the seat wall by a plurality of fixing members.
[0020] The carrier plate located on one side of the side surface is provided with a plurality of clamping holes, and each fixing member is accommodated in and clamped with a corresponding clamping hole.
[0021] In some embodiments, the carrier plate is provided with a through hole, and the limiting block is at least partially located in the through hole, and the limiting block can drive the clamping member in the through hole.
[0022] The application provides an assembling jig for assembling a magnetic core and a terminal of a magnetic device to form the magnetic device, comprising a base and a pressing assembly; the base comprises a base body and a base wall connected with the base body perpendicularly, the base wall is provided with a plurality of fixing grooves arranged along a first direction, each fixing groove is used for accommodating and fixing the magnetic core; the pressing assembly comprises a first pressing plate, a second pressing plate and a fastening piece, the first pressing plate and the second pressing plate are respectively arranged on opposite sides of the base wall along a second direction to be arranged on opposite sides of each fixing groove, the second direction is arranged perpendicularly to the first direction, and the fastening piece is used for fixing the first pressing plate and the second pressing plate on the base wall, so that the first pressing plate and the second pressing plate drive the corresponding terminals and the magnetic core in the fixing groove to be bonded respectively, thereby replacing manual terminal mounting and improving the terminal mounting efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort.
[0024] Figure 1 FIG. 1 is a schematic diagram of the three-dimensional structure of the assembling jig provided by the present application;
[0025] Figure 2 FIG. 2 is a schematic diagram of the three-dimensional structure of the base provided by the present application;
[0026] Figure 3 FIG. 3 is a schematic diagram of the three-dimensional structure of the base a in FIG. 1; Figure 2
[0027] Figure 4 FIG. 4 is a schematic diagram of the three-dimensional structure of the terminal and the material belt provided by the present application;
[0028] Figure 5 FIG. 5 is a schematic diagram of the three-dimensional structure of the base and the material belt provided by the present application;
[0029] Figure 6 FIG. 6 is a schematic diagram of the three-dimensional structure of the lower waste assembly provided by the present application;
[0030] Figure 7 FIG. 7 is a schematic diagram of the three-dimensional structure of the assembling jig when assembling the magnetic cover plate provided by the present application;
[0031] Figure 8 FIG. 8 is a schematic diagram of the cross-sectional structure of the assembling jig when the waste is removed provided by the present application;
[0032] Figure 9 FIG. 9 is a schematic diagram of the magnetic core structure of the magnetic device provided by the present application.
[0033] Reference signs:
[0034] 10, assembly jig; 20, magnetic device; 21, magnetic cover plate; 22, terminal; 23, notch; 100, base; 110, fixing groove; 111, magnet; 120, positioning protrusion; 130, fixing hole; 140, fixing member; 200, pressing assembly; 210, first pressing plate; 220, second pressing plate; 230, fastening member; 300, material belt; 310, clamping hole; 400, lower waste material assembly; 410, clamping member; 411, via hole; 412, clamping hole; 420, elastic member; 430, limiting block; 440, carrier plate. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. In the case of no conflict, each of the described embodiments and technical features can be combined with each other.
[0036] In addition, the terms "first", "second", etc. are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited. In the description of the present application, the meaning of "several" is at least one, such as one, two, etc., unless otherwise specifically limited.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the term "and / or" includes any and all combinations of one or more of the associated listed items. As used in this description, the terms "connect", "electrically connected", "electrically connect" include any and all combinations of direct and indirect electrical or structural connections. Therefore, if it is described herein that a first device is coupled / connected / electrically connected to a second device, it means that the first device can be directly electrically / structurally connected to the second device, or indirectly electrically / structurally connected to the second device through other devices or connection means.
[0038] The application provides an assembling jig for assembling a magnetic core and a terminal of a magnetic device to form the magnetic device, comprising a base and a pressing assembly; the base comprises a base body and a base wall connected with the base body perpendicularly, the base wall is provided with a plurality of fixing grooves arranged along a first direction, and each fixing groove is used for accommodating and fixing the magnetic core; the pressing assembly comprises a first pressing plate, a second pressing plate and a fastening piece, the first pressing plate and the second pressing plate are arranged on opposite sides of the base wall along a second direction to be arranged on opposite sides of each fixing groove, the second direction is arranged perpendicularly to the first direction, and the fastening piece is used for fixing the first pressing plate and the second pressing plate on the base wall, so that the first pressing plate and the second pressing plate drive the corresponding terminals and the magnetic cores in the fixing grooves to be bonded respectively.
[0039] In the application, the plurality of fixing grooves arranged along the first direction are arranged on the base wall, the first pressing plate and the second pressing plate are arranged on opposite sides of the base wall along the second direction to be arranged on opposite sides of each fixing groove, and when the fastening piece is used for fixing the first pressing plate and the second pressing plate on the base wall, the fastening piece can drive the first pressing plate and the second pressing plate to drive the corresponding terminals and the magnetic cores in the fixing grooves to be bonded respectively, the terminal mounting is completed, the terminals are mounted one by one by using forceps instead of manually, and the terminal mounting efficiency is improved.
[0040] Please refer to Figures 1-9 , Figure 1 which is a schematic diagram of the three-dimensional structure of the assembling jig provided by the application; Figure 2 which is a schematic diagram of the three-dimensional structure of the base provided by the application; Figure 3 which is a schematic diagram of the three-dimensional structure of the base a in Figure 2 ; Figure 4 which is a schematic diagram of the three-dimensional structure of the terminal and the material belt provided by the application; Figure 5 which is a schematic diagram of the three-dimensional structure of the base and the material belt provided by the application; Figure 6 which is a schematic diagram of the three-dimensional structure of the lower waste assembly provided by the application; Figure 7 which is a schematic diagram of the three-dimensional structure of the assembling jig when assembling the magnetic cover plate provided by the application; Figure 8 which is a schematic diagram of the cross-sectional structure of the assembling jig when discharging waste provided by the application; Figure 9It is a schematic diagram of a magnetic core structure of a magnetic device provided by the application. The application provides an assembling jig 10 of a magnetic device 20, which is used for assembling a magnetic core and a terminal 22 of the magnetic device 20 to form the magnetic device 20, and the assembling jig 10 comprises a base 100 and a pressing assembly 200; the base 100 comprises a seat body and a seat wall connected perpendicularly to the seat body, and the seat wall is provided with a plurality of fixing grooves 110 arranged in a first direction X, and each fixing groove 110 is used for accommodating and fixing a magnetic core; the pressing assembly 200 comprises a first pressing plate 210, a second pressing plate 220 and a fastening piece 230, the first pressing plate 210 and the second pressing plate 220 are respectively located on opposite sides of the seat wall along a second direction Y to be arranged on opposite sides of each fixing groove 110, the second direction Y is arranged perpendicularly to the first direction X, and the fastening piece 230 is used for fixing the first pressing plate 210 and the second pressing plate 220 on the seat wall, so as to drive the first pressing plate 210 and the second pressing plate 220 to respectively bond the corresponding terminal 22 and the magnetic core in the fixing groove 110. Specifically, the assembling jig 10 is used for assembling the terminal 22 and the magnetic core of the magnetic device 20, and the assembling jig 10 comprises the base 100 and the pressing assembly 200; the base 100 comprises the seat body and the seat wall connected perpendicularly to the seat body, the top of the seat wall is provided with a plurality of fixing grooves 110 arranged at intervals, and the plurality of fixing grooves 110 are arranged in the axial direction of the base 100, that is, the plurality of fixing grooves 110 are arranged in the first direction X, each fixing groove 110 is used for fixing the magnetic device 20 which needs to be assembled with the terminal 220, the extension length of each fixing groove 110 along the second direction Y is equal to the width of the seat wall, the second direction Y is arranged perpendicularly to the first direction X, and the width direction of the seat wall is the same as the second direction Y, that is, in the second direction Y, the two side groove walls of the fixing groove 110 expose the magnetic core of the magnetic device 20, that is, the two side groove walls of the fixing groove 110 in the second direction Y are removed, so that when the magnetic device 20 is placed in the fixing groove 110, the magnetic cores of the two end surfaces of the magnetic device 20 are exposed; the pressing assembly 200 comprises the first pressing plate 210, the second pressing plate 220 and the fastening piece 230, the first pressing plate 210 and the second pressing plate 220 extend along the first direction X, the first pressing plate 210 and the second pressing plate 220 are respectively located on opposite sides of the seat wall along the second direction Y to be arranged on opposite sides of each fixing groove 110, and the fastening piece 230 is used for fixing the first pressing plate 210 and the second pressing plate 220 on the seat wall, so as to drive the first pressing plate 210 and the second pressing plate 220 to respectively bond the corresponding terminal 22 and the magnetic core in the fixing groove 110.
[0041] In the present application, by arranging a plurality of fixing grooves 110 on the seat wall along the first direction X, and by arranging the first pressing plate 210 and the second pressing plate 220 on the opposite sides of the seat wall along the second direction Y to be arranged on the opposite sides of each fixing groove 110, when the first pressing plate 210 and the second pressing plate 220 are fixed on the seat wall by the fastening member 230, the fastening member 230 can drive the first pressing plate 210 and the second pressing plate 220 to respectively drive the corresponding terminals to be bonded with the magnetic cores in the fixing grooves 110, completing the mounting of the terminals 22, replacing the manual mounting of the terminals 22 one by one with tweezers, and further improving the mounting efficiency of the terminals 22; by clamping the mounting terminals 22 by the clamping assembly 200, the position of the terminals 22 mounted on the magnetic cores can be ensured to be accurate, and the consistency of the product can be improved.
[0042] In an embodiment, the bottom of the fixing groove 110 is provided with a magnet for magnetically attracting the magnetic core and the magnetic cover plate 21 of the magnetic device 20. The magnet is arranged at the bottom of the fixing groove 110, so that during assembly, the magnet can firmly and accurately attract the magnetic device 20 and the magnetic cover plate 21 in the fixing groove 110, so that when the magnetic cover plate 21 and the terminal 22 are assembled, the positioning protrusion 120 is fixed by being embedded in the gap 23 to fix the magnetic device, without the need for additional mechanical fixing structure, to ensure the accuracy of the magnetic core when placed and the inability to swing when the terminal 22 and the magnetic cover plate 21 are mounted.
[0043] In an embodiment, the magnetic core comprises a magnetic middle column and two magnetic walls, the two magnetic walls are arranged at opposite ends of the magnetic middle column, and two gaps 23 are formed between the two magnetic walls; the base is provided with two positioning protrusions 120 in the fixing groove 110, the two positioning protrusions 120 are arranged at opposite groove walls of the fixing groove 110 respectively, and are arranged opposite to each other along the first direction X, so as to respectively extend into the corresponding gap 23 of the magnetic core; the height difference between each positioning protrusion 120 and the groove wall of the fixing groove 110 is less than or equal to the depth of the gap 23. Specifically, in the first direction X, the two side groove walls of the fixing groove 110 have the positioning protrusions 120 arranged protruding to the inside of the fixing groove 110, and the positioning protrusions 120 are used to fix the magnetic cover plate 21 when assembling the magnetic cover plate 21; the magnetic core comprises a magnetic middle column and two magnetic walls, the two magnetic walls are connected to the opposite ends of the magnetic middle column respectively, and the two magnetic walls form two gaps 23 between the magnetic middle column, when assembling the magnetic cover plate 21, the positioning protrusions 120 are embedded in the gaps 23, and the height difference between each positioning protrusion 120 and the groove wall of the fixing groove 110 is less than or equal to the depth of the gap 23. By arranging the positioning protrusions 120 opposite to each other along the first direction X on the opposite side groove walls of the fixing groove 110, when assembling the magnetic cover plate 21 and the terminal 22, the positioning protrusions 120 fix the magnetic device by embedding in the gap 23, so as to ensure the precision of the magnetic core when being put in and cannot swing when the terminal 22 and the magnetic cover plate 21 are mounted, that is, the assembly jig provided by the application can simultaneously compatible with the terminal 22 assembly and the magnetic cover plate 21 assembly of the magnetic device 20.
[0044] In an embodiment, the length of the magnetic cover plate 21 of the magnetic device 10 along the second direction Y is less than or equal to the distance between the first pressing plate 210 and the second pressing plate 220, so as to clamp and position the magnetic cover plate 21 in the second direction Y by the first pressing plate 210 and the second pressing plate 220. By setting the length of the magnetic cover plate 21 along the second direction Y to be less than or equal to the distance between the first pressing plate 210 and the second pressing plate 220, it is convenient to clamp and position the magnetic cover plate 21, and after the magnetic cover plate 21 is placed on the magnetic core, the magnetic cover plate 21 can be fixed on the magnetic core by the first pressing plate 210 and the second pressing plate 220, so as to promote the complete adhesion of the magnetic cover plate 21 and the magnetic core, and improve the assembly efficiency of the magnetic cover plate 21.
[0045] In an embodiment, the plurality of terminals 22 of the magnetic device 20 are arranged on two tape strips 300, and the two tape strips 300 are respectively attached to opposite sides of the seat wall; the first pressing plate 210 and the second pressing plate 220 are respectively provided with a relief area for accommodating the corresponding tape strip 300, so as to allow the tape strip 300 not to be subjected to the force from the first pressing plate 210 and the second pressing plate 220 towards the seat wall. Specifically, the plurality of terminals 22 are connected on each tape strip 300, and the number of terminals 22 corresponds to the number of magnetic cores; the two tape strips 300 are respectively attached to opposite sides of the seat wall; the first pressing plate 210 and the second pressing plate 220 are respectively provided with a hollow portion to form a relief area, and the tape strip 300 is arranged corresponding to the relief area, that is, when the clamping assembly 200 clamps the terminals 22, the tape strip 300 is not subjected to the force from the first pressing plate 210 and the second pressing plate 220 towards the seat wall, that is, when the fastening member 230 of the pressing assembly 200 drives the first pressing plate 210 and the second pressing plate 220 to respectively drive the corresponding terminals 22 to be bonded with the magnetic cores in the fixing groove 110, the first pressing plate 210 and the second pressing plate 220 do not clamp the tape strip 300, so as to facilitate the discharging of the tape strip 300.
[0046] In an embodiment, the assembly jig 10 further comprises a lower waste assembly 400, which can be connected with the tape strip 300 to drive the tape strip 300 to be separated from the corresponding terminals 22 and the seat wall. The lower waste assembly 400 is used to discharge the tape strip 300 after the terminals 22 are attached to the magnetic cores. By arranging the lower waste assembly 400 connected with the tape strip 300, the tape strip 300 can be discharged by using the lower waste assembly 400 after the terminals 22 are attached to the magnetic cores. By using this discharging mode, the labor is saved, the operation is convenient, the operation process is simple, and a plurality of magnetic cores can be simultaneously assembled with the terminals 22.
[0047] In an embodiment, the seat body is provided with fixing holes 130; the lower waste component 400 comprises clamping pieces 410, elastic pieces 420, limiting blocks 430 and a carrier plate 440; the carrier plate 440 is used to be fixed on the seat wall, one end of the elastic piece 420 is fixedly connected with the carrier plate 440, and the other end is connected with the limiting block 430; the limiting block 430 is arranged on the carrier plate 440, and the limiting block 430 can drive the clamping piece 410 to move back and forth in the fixing hole 130, so as to drive the distance between the clamping piece 410 and the side surface of the carrier plate 440, and shake the material belt 300 clamped between the clamping piece 410 and the side surface of the carrier plate 440. Specifically, the fixing hole 130 extends along the second direction Y and is arranged in an interval along the first direction X; the carrier plate 440 is used to be fixed on the seat wall during the operation of discharging the material belt 300; the lower waste component 400 comprises a fixed plate, elastic pieces 420, limiting blocks 430 and a carrier plate 440; the fixed plate has upwardly protruding clamping pieces 410 near the end of the base 100; the carrier plate 440 is arranged on the fixed plate, and the side surface of the carrier plate 440 close to the base 100 and the upwardly protruding clamping pieces 410 form a clamping interval, which is used to clamp the material belt 300 during the operation of discharging the material belt 300; the limiting block 430 is arranged on the side of the carrier plate 440 away from the fixed plate; one end of the elastic piece 420 is fixedly connected with the carrier plate 440, and the other end is connected with the limiting block 430; the limiting block 430 is connected with the clamping piece 410, and the limiting block 430 can drive the clamping piece 410 to move back and forth in the fixing hole 130, so as to drive the distance between the clamping piece 410 and the side surface of the carrier plate 440, i.e. control the opening size of the clamping interval, and shake the material belt 300 clamped between the clamping piece 410 and the side surface of the carrier plate 440. By arranging the fixing holes 130 on the base 100 and arranging the clamping pieces 410, the carrier plate 440 and the limiting block 430 in the lower waste component 400, the clamping piece 410 can be driven by the limiting block 430 to move back and forth in the fixing hole 130 during the operation of discharging the material belt 300, so as to control the opening size of the clamping interval formed between the clamping piece 410 and the side surface of the carrier plate 440 to clamp the material belt 300, and shake the material belt 300 clamped between the clamping piece 410 and the side surface of the carrier plate 440, so as to complete the discharging of the material belt 300. By using this discharging mode, the labor is saved, the operation is convenient and the operation process is simple.
[0048] In an embodiment, the carrier plate 440 is provided with a through hole 411, and the limiting block 430 is at least partially located in the through hole 411, and the limiting block 430 can drive the clamping member 410 in the through hole 411. Specifically, the carrier plate 440 has a through hole 411 penetrating the carrier plate 440; the limiting block 430 is arranged on the side of the carrier plate 440 away from the fixing plate and is located on the through hole 411, and the limiting block 430 is connected with the fixing plate provided with the clamping member 410 through the through hole 411. By providing the carrier plate 440 with the through hole 411, the limiting block 430 can drive the clamping member 410 in the through hole 411, so as to achieve the purpose of clamping or releasing the material belt 300.
[0049] In an embodiment, the buckling member 230 is located above the carrier plate 440 or abuts against the surface of the carrier plate 440, so as to avoid that the buckling member 230 blocks the material belt 300 when the buckling member 230 fixes the first pressing plate 210 and the second pressing plate 220, thereby improving the efficiency of assembling the terminal 22 and the magnetic cover plate 21. Alternatively, the buckling member 230 is located on the side surface of the carrier plate 440.
[0050] In an embodiment, the material belt 300 is attached to the seat wall through the plurality of fixing members 140; the carrier plate 440 located on one side of the side surface is provided with a plurality of clamping holes 412, and each fixing member 140 is accommodated in and clamped with a corresponding clamping hole 412. Specifically, the side surface of the seat body is provided with a plurality of fixed members 140 arranged at intervals, the fixed members 140 are located between adjacent fixing holes 130, and each fixed member 140 is arranged protruding towards the second direction Y, the material belt 300 has a clamping hole 310 penetrating the material belt 300, and the material belt 300 is connected with the base 100 through the fixing members 140 clamped in the clamping hole 310, thereby improving the connection stability between the material belt 300 and the base 100; the side surface of the carrier plate 440 close to the seat wall is provided with a plurality of clamping holes 412 arranged at intervals, and each fixing member 140 is arranged corresponding to a clamping hole 412, and the fixing member 140 is used to clamp with the clamping hole 412. By providing the side surface of the seat body with the fixed members 140 and the side surface of the carrier plate 440 close to the seat wall with the clamping holes 412 corresponding to the fixed members 140 one by one, when the waste material assembly 400 is used to feed the material belt 300, the fixed members 140 can be clamped in the clamping holes 412, so that the clamping member 410 and the carrier plate 440 can clamp the material belt 300, and the material belt 300 can be quickly fed.
[0051] The assembling jig of the present application assembles the terminal 22 and the magnetic cover plate 21 in the following process: the magnetic device 20 is fed into the fixing groove 110 of the base 100 through the cutting mechanism; then, the terminal 220 is glued at the corresponding position; then, the terminal 220 tape 200 is aligned and installed to the corresponding position of the base 100 through the high-precision fixing part 140; then, the first pressing plate 410 and the second pressing plate 420 are assembled, and the buckling part 230 is installed and clamped and fixed; then, the tape 300 is removed and discharged; then, the magnetic device 20 with the glued terminal 220 is installed into the fixing groove 110 in reverse; then, the magnetic cover plate 21 is glued at the corresponding position and assembled, and the terminal 220 and the magnetic cover plate 21 are assembled; then, the first pressing plate 410 and the second pressing plate 420 are assembled, and the buckling part 230 is installed and clamped and fixed; and then, the discharged.
[0052] The above description is only an embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation using the content of the specification and drawings, such as the mutual combination of technical features among the embodiments, or direct or indirect application in other related technical fields, is also included in the patent protection scope of the present application.
Claims
1. An assembly jig for assembling a core of a magnetic device with a terminal to form the magnetic device, characterized by, The assembly jig comprises: a base comprising a base body and a base wall connected perpendicularly to the base body, the base wall being provided with a plurality of fixing grooves arranged in a first direction, each of the fixing grooves being used for accommodating and fixing the magnetic core; a pressing assembly comprising a first pressing plate, a second pressing plate and a fastening member, the first pressing plate and the second pressing plate being arranged on opposite sides of the base wall in a second direction to be arranged on opposite sides of each of the fixing grooves, the second direction being arranged perpendicularly to the first direction, and the fastening member being used for fixing the first pressing plate and the second pressing plate on the base wall to drive the first pressing plate and the second pressing plate to respectively drive the terminals and the magnetic core in the fixing grooves to be bonded.
2. The assembly jig of claim 1, wherein The groove bottom of the fixing groove is provided with a magnet for magnetically attracting the magnetic core and the magnetic cover plate of the magnetic device.
3. The assembly jig according to claim 1 or 2, wherein the magnetic core comprises a magnetic middle column and two magnetic walls arranged on opposite ends of the magnetic middle column, and two notches are formed between the two magnetic walls; the base is provided with two positioning protrusions in the fixing groove, the two positioning protrusions are arranged on opposite groove walls of the fixing groove and are arranged towards each other in the first direction to respectively extend into the corresponding notches of the magnetic core, and the height difference between each of the positioning protrusions and the groove wall of the fixing groove is less than or equal to the depth of the notches.
4. The assembly fixture of claim 1, wherein The length of the magnetic cover plate of the magnetic device in the second direction is less than or equal to the distance between the first pressing plate and the second pressing plate, so that the magnetic cover plate is positioned by being clamped between the first pressing plate and the second pressing plate in the second direction.
5. The assembly fixture of claim 1, wherein The plurality of terminals of the magnetic device are arranged on two material tapes, and the two material tapes are respectively attached to opposite sides of the base wall. The first pressing plate and the second pressing plate are respectively provided with a avoiding area for accommodating the corresponding material tape to allow the material tape not to be subjected to the force from the first pressing plate and the second pressing plate towards the base wall.
6. The assembly fixture of claim 5, wherein, The assembly jig further comprises a lower waste material assembly which is connectable with the material tape to drive the material tape to be separated from the corresponding terminal and the base wall.
7. The assembly jig according to claim 6, wherein the base body is provided with a fixing hole; the lower waste material assembly comprises a carrier plate, a clamping member, a limiting block and an elastic member; one end of the elastic member is fixedly connected with the carrier plate, and the other end of the elastic member is connected with the limiting block; the limiting block is arranged on the carrier plate, and the limiting block is used for driving the clamping member to move back and forth in the fixing hole to drive the distance between the clamping member and the side surface of the carrier plate and shake the material tape clamped between the clamping member and the side surface of the carrier plate.
8. The assembly fixture of claim 7, wherein, The fastening member is located above the carrier plate or abuts against the surface of the carrier plate.
9. The assembly jig according to claim 7, wherein the material tape is attached to the base wall by a plurality of fixing members. The carrier plate is provided with a plurality of clamping holes on one side of the side surface, and each fixing member is accommodated in a corresponding clamping hole and clamped with the clamping hole.
10. The assembly fixture of claim 7, wherein, The carrier plate is provided with a through hole, and the limiting block is at least partially located in the through hole, and the limiting block can drive the clamping member in the through hole.