Mountain land ditching, film mulching, pipe laying and punching all-in-one machine

By designing an integrated machine for trenching, mulching, pipe laying, and drilling in mountainous areas, the problem of low mechanization in mountainous tobacco fields has been solved. It achieves efficient mulching and drip irrigation tape laying, reduces labor intensity and labor costs, and is suitable for manual or small-scale machinery operation.

CN223568254UActive Publication Date: 2025-11-21SHANDONG LINYI TOBACCO
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Patent Information

Application Number
CN202422999852.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The mulching and drip irrigation tape laying processes in mountainous tobacco fields have low levels of mechanization, high labor intensity, and high labor costs. Ordinary punching machines cannot adjust the punching spacing, resulting in non-standard manual mulching.

Method used

A machine integrating trenching, mulching, pipe laying, and perforation in mountainous areas has been designed. It includes a frame, plow, film-laying roller, perforating roller, pressing roller, mulching roller, and drip irrigation roller. The plow opens trenches, the film-laying roller covers the mulch film, the perforating roller punches holes, the pressing roller presses the film, the mulching roller covers the soil, and the drip irrigation roller lays the drip irrigation tape, achieving integrated operation.

Benefits of technology

It enables efficient mulching and drip irrigation tape laying in mountainous tobacco fields, reduces labor intensity and labor costs, improves mechanization, saves manpower and expenses, and is suitable for manual or small-scale machinery operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223568254U_ABST
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Abstract

The utility model relates to a mountainous region ditching, film mulching, pipe laying and punching all-in-one machine, which belongs to the technical field of tobacco field management equipment and comprises a rack, a plowshare, a film releasing roller, a punching wheel, a film pressing wheel and a film mulching wheel are sequentially arranged below the rack in the advancing direction, a drip irrigation roller is arranged above the film pressing wheel, and a drip irrigation barrel is arranged in front of the rack. The irrigation discharging cylinder extends to the position below the film releasing roller, and a handrail is arranged in front of the machine frame. The device is easy to operate, three farming operations are completed at a time, the requirement for power is not high, the device can be driven by manpower or small machinery, the device is light and flexible, and the standard of mechanical film covering and drip irrigation tape laying is high.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to tobacco field management equipment technical field, concretely relates to a mountain land ditching, film mulching and pipe laying integrated machine. BACKGROUND

[0002] With the development of intensive and large-scale tobacco planting, the problems of large amount of labor and high labor cost are increasingly prominent. At present, the mountainous area tobacco farmers rely on manual operation in the film mulching and drip irrigation belt laying process, the degree of mechanization is low, the labor intensity is big, the amount of labor is big, and the labor cost is high. Especially the common punching integrated machine has the defect that the punching interval cannot be adjusted, aiming at the problem that the manual film mulching in mountainous area is not standardized and the machine cannot be used, a ditching, film mulching and pipe laying integrated operation machine suitable for mountainous area is urgently needed to be developed, which has solved the problems existing in the prior art. CONTENT OF THE UTILITY MODEL

[0003] In order to achieve the above purpose, the utility model adopts the technical scheme that:

[0004] A mountain land ditching, film mulching and pipe laying integrated machine, comprising a rack, a plow head, a film placing roller, a punching wheel, a film pressing wheel and a film mulching wheel are sequentially arranged in the forward direction below the rack, a drip irrigation roller is arranged above the film pressing wheel, a drip irrigation cylinder is arranged in front of the rack, the drip irrigation cylinder extends to below the film placing roller, and a handrail is arranged in front of the rack.

[0005] According to the further optimization of the above technical scheme, the punching wheel comprises a rotating wheel and a U-shaped frame, the rotating wheel is arranged on the U-shaped frame, the rotating wheel is connected with the U-shaped frame through a bearing, a plurality of punching nails are arranged on the surface of the rotating wheel, and the U-shaped frame is movably connected with the rack.

[0006] Further, a vertical pipe is arranged on the rack, the vertical pipe is transversely provided with a fixing bolt, the fixing bolt is threadedly connected with the vertical pipe, the two ends of the U-shaped frame are movably connected with the vertical pipe through plug-in connection, and the end of the fixing bolt is abuttingly connected with the U-shaped frame.

[0007] Further, the included angle between the handrail and the horizontal direction is 4-60 degrees, a horizontal rod is arranged on the handrail, and a pull ring is fixedly arranged at the front end of the handrail.

[0008] Further, the film mulching wheel is arc-shaped disc, and the included angle between the two film mulching wheels is 0-15 degrees.

[0009] Further, the film mulching wheel is arc-shaped disc, and the included angle between the two film mulching wheels is 0-15 degrees.

[0010] Further, the film pressing wheels are two groups, the two groups of film pressing wheels are arranged side by side, and the distance between the two film pressing wheels is smaller than the length of the film placing roller.

[0011] Further, the inner side of the rotating wheel is provided with a plurality of nail tubes, the punching nails are arranged in the nail tubes, the punching nails are connected with the nail tubes through plug-in cooperation, the nail tubes are transversely provided with two groups of through holes, the punching nails are transversely provided with pin holes, the pin holes are provided with fixing pins, and the fixing pins are connected with the pin holes and the through holes.

[0012] Further, the plurality of nail tubes are uniformly arranged on the rotating wheel.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model discloses a mountain ditching, film covering and pipe laying integrated machine, the utility model discloses simple operation, three kinds of farm operation complete once, and the power requirement is not high, and can be driven by manpower or small -size machinery, and the utility model discloses portable, flexible, and the mechanical film covering and laying drip irrigation belt standard are high. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the device structure schematic view of the utility model;

[0016] Figure 2 It is the rotating wheel structure schematic view of the utility model device.

[0017] In the drawing: 1, frame, 11, vertical pipe, 12, fixed bolt, 2, plow head, 3, film placing roller, 4, punching wheel, 41, rotating wheel, 42, U-shaped frame, 43, punching nail, 44, nail tube, 45, through hole, 46, pin hole, 47, fixed pin, 5, film pressing wheel, 6, film covering wheel, 61, supporting arm, 62, cross arm, 7, drip irrigation roller, 8, irrigation cylinder, 9, handrail, 91, horizontal rod, 92, pull ring. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0019] Embodiment one

[0020] As Figure 1 And Figure 2As shown, this utility model provides an integrated machine for trenching, mulching, pipe laying, and perforation in mountainous areas. It includes a frame 1, with a plow 2, a film-laying roller 3, a perforating roller 4, a pressing roller 5, and a mulching roller 6 arranged sequentially below the frame 1 in the forward direction. A drip irrigation roller 7 is positioned above the pressing roller 5. An irrigation cylinder 8 is positioned in front of the frame 1, extending below the film-laying roller 3. A handrail 9 is positioned in front of the frame 1. In this embodiment, the plow 2 is used for trenching and loosening the soil. A film is wound around the film-laying roller 3 for mulching tobacco seedlings. The pressing roller 5 presses down the edges of the film during movement, facilitating soil coverage. The mulching roller 6, during rotation, rolls up soft soil and covers the film, covering its edges. Drip irrigation tape is wound around the drip irrigation roller 7, passing through the irrigation cylinder 8 and extending below the film, allowing simultaneous coverage of the film and the drip irrigation tape underneath. This utility model device is simple to operate, completing three agricultural operations in one go. It requires little power and can be driven by manpower or small machinery. It is lightweight and flexible, and the mechanical mulching and drip irrigation tape laying are of high standard. When applied to tobacco planting, this utility model device can save 3 workers per acre, increase the efficiency of mulching and pipe laying by 60%, and save 450 yuan per acre in mulching and pipe laying costs, demonstrating high practical value.

[0021] The perforating wheel 4 includes a rotating wheel 41 and a U-shaped frame 42. The rotating wheel 41 is mounted on the U-shaped frame 42 and is connected to the U-shaped frame 42 by a bearing. A plurality of perforating nails 43 are provided on the surface of the rotating wheel 41. The U-shaped frame 42 is movably connected to the frame 1. In this embodiment of the invention, the perforating wheel 4 is used to perforate the covered mulch film, facilitating transplanting or planting of tobacco seedlings.

[0022] A vertical pipe 11 is provided on the frame 1, and the vertical pipe 11 is fixedly connected to the frame 1. A fixing bolt 12 is horizontally provided on the vertical pipe 11, and the fixing bolt 12 is threadedly connected to the vertical pipe 11. Both ends of the U-shaped frame 42 are inserted and movably connected to the vertical pipe 11, and the ends of the fixing bolts 12 are abutted against the U-shaped frame 42. In this embodiment of the invention, the U-shaped frame 42 is inserted and connected to the vertical pipe 11, and the U-shaped frame 42 can move up and down to adjust the height of the perforating wheel 4 to adapt to tobacco field planting management at different ridge heights. When it is not necessary to adjust the height of the U-shaped frame 42, the fixing bolts 12 are used to fix the U-shaped frame 42 to the vertical pipe 11 together.

[0023] The handrail 9 forms an angle of 45 to 60 degrees with the horizontal direction. A crossbar 91 is provided on the handrail 9, and a pull ring 92 is fixedly provided at the front end of the handrail 9. In this embodiment of the invention, the handrail 9 is used to pull the device of the invention, and the device of the invention can also be pulled by a small machine. It is particularly suitable for mountainous and hilly areas and areas where large machinery cannot operate. The device of the invention is simple to operate.

[0024] The film covering wheel 6 is arranged on both sides of the frame 1, and one side of the film covering wheel 6 is provided with a supporting arm 61, the supporting arm 61 is connected with the film covering wheel 6 through a bearing, and the supporting arm 61 is provided with a cross arm 62 in the transverse direction, and the cross arm 62 is connected with the frame 1 through a plug-in fit. In the embodiment of the utility model, a certain angle is arranged between the two groups of film covering wheels 6, and when the film covering wheels 6 rotate, the soil loosening belt can be lifted and covered on the mulching film.

[0025] The film covering wheel 6 is an arc-shaped disc, and the angle between the two film covering wheels 6 is 0-15 degrees.

[0026] The film pressing wheel 5 is arranged in two groups, and the two groups of film pressing wheels 5 are arranged side by side, and the distance between the two film pressing wheels 5 is less than the length of the film placing roller 3. In the embodiment of the utility model, the distance between the film pressing wheels 5 is less than the length of the film placing roller 3, in order to better implement the device of the utility model, the supporting part for fixing the film pressing wheel 5 adopts an adjustable device, which is convenient for adjusting the distance between the film pressing wheels 5 and improving the applicability of the device of the utility model.

[0027] The inside of the rotating wheel 41 is provided with a plurality of nail tubes 44, and the plurality of nail tubes 44 are uniformly arranged on the rotating wheel 41. The punching nail 43 is arranged in the nail tube 44, the punching nail 43 is connected with the nail tube 44 through a plug-in fit, the nail tube 44 is provided with two groups of through holes 45 in the transverse direction, the punching nail 43 is provided with a pin hole 46 in the transverse direction, the pin hole 46 is provided with a fixing pin 47, and the fixing pin 47 is connected with the pin hole 46 and the through hole 45. In the embodiment of the utility model, the punching nail 43 can freely move in the nail tube 44, when punching is needed, the punching nail 43 penetrates through the rotating wheel 41 and exposes a certain length, and when the rotating wheel 41 rotates, the punching nail 43 repeatedly punches in a certain interval. In the embodiment of the utility model, when a certain punching nail 43 is not needed to punch, the fixing pin 47 is opened, the fixing pin 47 is transferred from one through hole 45 to another through hole 45, the punching nail 43 is retracted into the nail tube 44, and at this time, the rotating wheel 41 cannot punch through the punching nail 43 when it rotates to the position. In the embodiment of the utility model, a plurality of nail tubes 44 are arranged, different punching distances are adjusted according to the selection of different distances between the punching nails 43, and the applicability of the utility model is improved.

[0028] Of course, the above embodiment is not a limitation of the utility model, and the utility model is not limited to the above examples, and the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model also belong to the protection scope of the utility model.

Claims

1. A mountain trenching, mulching, pipe laying, and perforation integrated machine, comprising a frame (1), characterized in that: The frame (1) is arranged in the forward direction below the plow (2), film-spreading roller (3), perforating roller (4), pressing roller (5) and covering roller (6). A drip irrigation roller (7) is arranged above the pressing roller (5). An irrigation cylinder (8) is arranged in front of the frame (1). The irrigation cylinder (8) extends to the bottom of the film-spreading roller (3). A handrail (9) is arranged in front of the frame (1). The punching wheel (4) includes a rotating wheel (41) and a U-shaped frame (42). The rotating wheel (41) is mounted on the U-shaped frame (42) and is connected to the U-shaped frame (42) by a bearing. Several punching nails (43) are provided on the surface of the rotating wheel (41). The U-shaped frame (42) is movably connected to the frame (1). Several nail tubes (44) are provided on the inner side of the rotating wheel (41), and the punching nails (43) are set on... Inside the nail tube (44), the punched nail (43) is inserted into the nail tube (44) for connection. The nail tube (44) has two sets of through holes (45) arranged horizontally. The punched nail (43) has a pin hole (46) arranged horizontally. A fixing pin (47) is provided in the pin hole (46). The fixing pin (47) is connected to the pin hole (46) and the through hole (45). Several nail tubes (44) are evenly distributed on the rotating wheel (41).

2. The integrated machine for trenching, mulching, pipe laying, and drilling in mountainous areas according to claim 1, characterized in that: The frame (1) is provided with a vertical tube (11), and the vertical tube (11) is provided with a fixing bolt (12) in the horizontal direction. The fixing bolt (12) is threadedly connected to the vertical tube (11). The two ends of the U-shaped frame (42) are inserted and movably connected to the vertical tube (11), and the end of the fixing bolt (12) is abutted and connected to the U-shaped frame (42).

3. The integrated machine for trenching, mulching, pipe laying, and drilling in mountainous areas according to claim 1, characterized in that: The handrail (9) has an angle of 45 to 60 degrees with the horizontal direction. A crossbar (91) is provided on the handrail (9). A pull ring (92) is fixedly provided at the front end of the handrail (9).

4. The integrated machine for trenching, mulching, pipe laying, and drilling in mountainous areas according to claim 1, characterized in that: The coating rollers (6) are in two sets, respectively set on both sides of the frame (1). A support arm (61) is provided on one side of the coating rollers (6). The support arm (61) is connected to the bearing of the coating rollers (6). A cross arm (62) is provided in the horizontal direction of the support arm (61). The cross arm (62) is connected to the frame (1) by insertion.

5. The integrated machine for trenching, mulching, pipe laying, and drilling in mountainous areas according to claim 1, characterized in that: The coating wheel (6) is an arc-shaped disc, and the included angle between the two coating wheels (6) is 0 to 15 degrees.

6. The integrated machine for trenching, mulching, pipe laying, and drilling in mountainous areas according to claim 1, characterized in that: The pressing rollers (5) are in two sets, and the two sets of pressing rollers (5) are arranged side by side. The distance between the two pressing rollers (5) is less than the length of the film release roller (3).