Device for improving puffing degree of crisp apple chips

The apple chipping device, which combines ultrasonic cleaning with a conveyor belt, solves the problem of low efficiency in traditional cleaning methods. It effectively removes dirt and pesticide residues from the surface of apples and allows for direct drying and puffing after cleaning.

CN223568624UActive Publication Date: 2025-11-21YANTAI HUIYE FOOD CO LTD
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Patent Information

Application Number
CN202422676520.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Traditional apple puffing equipment suffers from low efficiency and high labor intensity in manual cleaning, while mechanical cleaning has limited effectiveness and is difficult to completely remove fine dirt and pesticide residues from the fruit surface.

Method used

This method combines ultrasonic cleaning with conveyor belt cleaning. The conveyor belt driven by a motor works in conjunction with the ultrasonic cleaning frame to achieve multiple cleanings of the apple chips. The water flow and collision within the ultrasonic cleaning frame remove dirt, and the combination of spray nozzle rinsing and ultrasonic cleaning improves cleaning efficiency.

Benefits of technology

It achieves efficient and thorough cleaning of apple chips, removing fine dirt and pesticide residues, improving cleaning efficiency, and allowing for direct drying and puffing after cleaning without additional processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for improving the puffing degree of crisp apple chips, which comprises a main machine body, the main machine body comprises two ground feet, a fixed frame is arranged above the main machine body, a flow guide pipe is arranged above the fixed frame, a plurality of spray pipes are arranged below the flow guide pipe, one end of each spray pipe penetrates through the fixed frame and extends into the fixed frame, and the other end of each spray pipe penetrates through the fixed frame. A connecting shaft is rotationally installed on the two sides of the inner wall of the main machine body. Related structures are driven by the motor to operate, so that the ultrasonic cleaning frame rotates and cleans in the ultrasonic cleaning tank, apple crisps collide with one another and are in contact with water flow in the ultrasonic cleaning tank to the greatest extent, and the crisps can be cleaned more thoroughly. The conveying belt drives the crisp apple chips to be washed by the multiple spraying pipes for the first time in the conveying period and then conveyed into the ultrasonic cleaning frame to be washed for the second time, the two different cleaning modes can remove tiny dirt and pesticide residues on the surfaces of apples, and the cleaning efficiency is higher.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the apple puffing technical field, more specifically, especially relate to a kind of device for improving apple crisp sheet puffing degree. BACKGROUND

[0002] With the increasing demand of people for healthy food, apple crisp sheet as a kind of nutritious snack, taste crisp, more and more consumers love it.However, in order to improve the quality and taste of apple, a puffing device is used to puff it, and the puffed fruit can improve the taste, reduce the loss of nutrients, easy to digest and absorb, and convenient storage, and the puffing method generally includes high temperature puffing, hot air puffing and microwave puffing.

[0003] The traditional apple puffing device is directly put into the puffing device when using, however, the foreign matter on the surface of fruit may affect the safety and health of food, so the surface of apple needs to be washed, and the traditional apple cleaning method is mainly artificial cleaning or simple mechanical cleaning, first, artificial cleaning is low in efficiency and high in labor intensity, and under long time work, fatigue increases, and it is easy to appear cleaning incomplete, so that impurities are still left on the surface of apple, second, simple mechanical cleaning usually uses water flow washing or brush washing method, which improves the cleaning efficiency to a certain extent, but the removal effect of fine dirt and pesticide residues on the surface of apple is limited.

[0004] Therefore, in view of the above, the existing structure and defects are improved, and a device for improving apple crisp sheet puffing degree is provided to achieve more practical value. INVENTION CONTENTS

[0005] In order to solve the above technical problems, the utility model provides a kind of device for improving apple crisp sheet puffing degree, by following specific technical means:

[0006] A kind of device for improving apple crisp sheet puffing degree, including main body, the main body includes two ground pin, the upper portion of the main body is equipped with fixed frame, the upper portion of the fixed frame is equipped with flow guide pipe, the lower portion of the flow guide pipe is equipped with multiple spray pipes, one end of multiple spray pipes penetrates fixed frame and extends to its interior, the two sides of the inner wall of the main body are rotatably installed with connecting shaft, the outer side of two connecting shafts is commonly installed with conveying belt, the inside of the main body is installed with motor on one side, the output end of motor is drivingly connected with one of connecting shafts, the upper surface of the main body is equipped with ultrasonic cleaning tank on one side, the inside of the ultrasonic cleaning tank is provided with cleaning mechanism.

[0007] Preferably, the cleaning mechanism comprises an ultrasonic cleaning frame arranged on the inner wall of the ultrasonic cleaning tank, one side of the ultrasonic cleaning frame is provided with a gear ring, one side of the main body is provided with a fixed box, the fixed box and one side of the main body are provided with an opening, the inside of the opening is provided with a second gear, the lower portion of the inner wall of the opening is provided with a fixed shaft, the center of the second gear is rotatably connected with the outer wall of the fixed shaft, one side of the second gear is rotatably provided with a first gear, the center of the first gear is rotatably connected with a vertical rod, the bottom of the vertical rod is rotatably connected with the inner bottom of the fixed box, the outer side of the vertical rod is provided with a worm gear, one side of the worm gear is rotatably provided with a worm, one end of the worm is rotatably connected with one side of the inner wall of the fixed box, the other end of the worm is provided with a connecting rod, one end of the connecting rod penetrates through the fixed box and extends to the outside of the fixed box.

[0008] Preferably, the outer side of one of the connecting shafts is provided with a main transmission wheel, the outer side of the connecting rod is provided with a secondary transmission wheel, and the main transmission wheel and the secondary transmission wheel are in transmission connection with a transmission belt.

[0009] Preferably, a rotating base is rotatably arranged on the upper surface of the main body and close to one side of the ultrasonic cleaning tank, an installation plate is arranged above the rotating base, and an air blower is arranged below the installation plate.

[0010] Preferably, a water outlet pipe is arranged in communication with the inner bottom surface of the ultrasonic cleaning tank, and an electromagnetic valve is arranged on the outer side of the water outlet pipe.

[0011] Preferably, two guide plates are arranged on the inner wall of the fixed frame and above the conveying belt.

[0012] Preferably, a sealing strip is arranged on the outer side of the ultrasonic cleaning frame, the outer side of the sealing strip is arranged in abutment with the inner wall of the ultrasonic cleaning tank, and a plurality of openings are arranged in the bottom of the ultrasonic cleaning frame.

[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0014] 1. The related structure is driven by the motor to rotate and clean the ultrasonic cleaning frame in the ultrasonic cleaning tank, so that the apple chips collide with each other and are in contact with the water flow in the interior to the greatest extent, the apple chips can be cleaned more thoroughly, in use, the apple chips are washed by the plurality of spray pipes in the first step, then conveyed into the ultrasonic cleaning frame for the second cleaning, and the two different cleaning methods can remove the fine dirt and pesticide residues on the surface of the apple, and the cleaning efficiency is higher. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1It is the overall structure schematic diagram of the apple crisp piece puffing degree device.

[0016] Figure 2 It is the overall structure schematic diagram of the apple crisp piece puffing degree device.

[0017] Figure 3 It is the overall structure schematic diagram of the apple crisp piece puffing degree device.

[0018] Figure 4 It is the overall structure schematic diagram of the apple crisp piece puffing degree device.

[0019] Figure 5 It is the overall structure schematic diagram of the apple crisp piece puffing degree device.

[0020] Figure 6 It is the overall structure schematic diagram of the apple crisp piece puffing degree device.

[0021] In the figure, the corresponding relationship of component name and figure number is:

[0022] 1, main body; 2, footing; 3, fixed frame; 4, conveying belt; 5, connecting shaft; 6, motor; 7, flow guide pipe; 8, spray pipe; 9, main transmission wheel; 10, transmission belt; 11, fixed box body; 12, connecting rod; 13, auxiliary transmission wheel; 14, ultrasonic cleaning tank; 15, ultrasonic cleaning frame; 16, gear ring; 17, sealing strip; 18, second gear; 19, fixed shaft; 20, first gear; 21, vertical rod; 22, worm gear; 23, worm; 24, guide plate; 25, rotating base; 26, mounting plate; 27, air blower; 28, water outlet pipe; 29, electromagnetic valve. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.

[0024] Embodiment:

[0025] As shown in the accompanying drawings Figure 1 to the accompanying drawings Figure 6 as shown:

[0026] The utility model provides a kind of improve apple crisp piece degree of puffing device, including main body 1, main body 1 includes two anchor base 2, the top of main body 1 is equipped with fixed rack 3, the top of fixed rack 3 is equipped with flow guide pipe 7, the lower of flow guide pipe 7 is equipped with multiple spray pipes 8, one end of multiple spray pipes 8 penetrates fixed rack 3 and extends to its inside, the both sides of main body 1 inner wall are rotatably equipped with connecting shaft 5, the outside of two connecting shafts 5 is commonly equipped with conveying belt 4, the inside one side of main body 1 is equipped with motor 6, the output of motor 6 is connected with one of connecting shafts 5, the one side of main body 1 upper surface is equipped with ultrasonic cleaning tank 14, the inside of ultrasonic cleaning tank 14 is provided with cleaning mechanism.

[0027] Among them, cleaning mechanism includes ultrasonic cleaning frame 15, ultrasonic cleaning frame 15 is arranged in the inner wall of ultrasonic cleaning tank 14, one side of ultrasonic cleaning frame 15 is equipped with gear ring 16, one side of main body 1 is equipped with fixed box 11, fixed box 11 and one side of main body 1 are commonly equipped with opening, the inside of opening is provided with second gear 18, the lower of opening inner wall is equipped with fixed shaft 19, the center of second gear 18 is rotatably connected with the outer wall of fixed shaft 19, one side of second gear 18 is engagedly equipped with first gear 20, the center of first gear 20 is rotatably connected with vertical rod 21, the bottom of vertical rod 21 is rotatably connected with the inner bottom of fixed box 11, the outside of vertical rod 21 is equipped with worm gear 22, one side of worm gear 22 is engagedly equipped with worm 23, one end of worm 23 is rotatably connected with one side of fixed box 11 inner wall, the other end of worm 23 is equipped with connecting rod 12, one end of connecting rod 12 penetrates fixed box 11 and extends to its outside, by motor 6 drives relevant structure to operate so that ultrasonic cleaning frame 15 rotates in the inside of ultrasonic cleaning tank 14 and is cleaned, so that apple crisp skin collides with each other and contacts with the flow inside to the greatest extent, so that crisp piece can be more thoroughly cleaned, when using, conveying belt 4 drives apple crisp piece to be washed first after passing through multiple spray pipes 8 during transportation, and is washed second time in the inside of ultrasonic cleaning frame 15, two different cleaning methods can remove the fine dirt and pesticide residue on the surface of apple, and cleaning efficiency is higher.

[0028] Among them, one side of connecting shaft 5 is equipped with main transmission wheel 9, the outside of connecting rod 12 is equipped with auxiliary transmission wheel 13, transmission belt 10 is transmissionally connected between main transmission wheel 9 and auxiliary transmission wheel 13, by this setting, the rotation of one motor 6 can drive connecting rod 12 to rotate, to ultimately realize the rotation of ultrasonic cleaning frame 15.

[0029] The upper surface of the main body 1 is rotatably installed with a rotating base 25 near one side of the ultrasonic cleaning tank 14, the rotating base 25 is installed with an installation plate 26 above, the installation plate 26 is installed with a blower 27 below, and the blower 27 can be used to dry the apples inside the ultrasonic cleaning frame 15.

[0030] The inner bottom surface of the ultrasonic cleaning tank 14 is communicated with a water outlet pipe 28, the outer side of the water outlet pipe 28 is installed with a solenoid valve 29, the water outlet pipe 28 and the solenoid valve 29 can be used to control the outflow of the water flow inside the ultrasonic cleaning tank 14, and the subsequent work is facilitated.

[0031] The upper surface of the main body 1 is rotatably installed with a rotating base 25 near one side of the ultrasonic cleaning tank 14, the rotating base 25 is installed with an installation plate 26 above, the installation plate 26 is installed with a blower 27 below, and the blower 27 can be used to dry the apples inside the ultrasonic cleaning frame 15.

[0032] The outer side of the ultrasonic cleaning frame 15 is installed with a sealing strip 17, the outer side of the sealing strip 17 is attached to the inner wall of the ultrasonic cleaning tank 14, and the bottom of the ultrasonic cleaning frame 15 is provided with a plurality of openings, and the sealing strip 17 can improve the sealing performance of the device.

[0033] The working principle of the embodiment is as follows: after the motor 6 is started, the output end drives one of the connecting shafts 5 to rotate, the connecting shaft 5 drives the conveyor belt 4 to run. The apple chips are placed on the conveyor belt 4 and are conveyed forward with the movement of the conveyor belt 4. The flow guide pipe 7 above the fixed frame 3 guides the cleaning liquid or water to be introduced, and the multiple spray pipes 8 perform preliminary washing on the apple chips below. In this process, the two guide plates 24 on the inner wall of the fixed frame 3 above play a guiding role for the apple chips, ensuring that the chips are stably conveyed on the conveyor belt 4 without deviating from the direction.

[0034] Secondly, the motor 6 drives the connecting shaft 5 to rotate, and the main transmission wheel 9 outside the connecting shaft 5 rotates accordingly. The main transmission wheel 9 drives the auxiliary transmission wheel 13 to rotate through the transmission belt 10, and the auxiliary transmission wheel 13 is installed outside the connecting rod 12, so that the connecting rod 12 rotates. The connecting rod 12 drives the worm 23 to rotate, and the worm 23 meshes with the worm wheel 22, so that the worm wheel 22 rotates. The worm wheel 22 drives the vertical rod 21 to rotate, and the first gear 20 on the vertical rod 21 rotates accordingly. The first gear 20 meshes with the second gear 18, and drives the second gear 18 to rotate around the fixed shaft 19. The second gear 18 meshes with the gear ring 16 on one side of the ultrasonic cleaning frame 15, thereby driving the ultrasonic cleaning frame 15 to rotate inside the ultrasonic cleaning tank 14 on the upper surface of the main body 1. The apple chips are conveyed into the ultrasonic cleaning frame 15 from the conveying belt 4, and under the rotating action of the ultrasonic cleaning frame 15, the apple chips collide with each other and are in contact with the internal water flow to the greatest extent. By using the principle of ultrasonic cleaning, the fine dirt and pesticide residues on the surface of the apple can be removed, and more thorough cleaning can be achieved. At the same time, the sealing strip 17 outside the ultrasonic cleaning frame 15 is attached to the inner wall of the ultrasonic cleaning tank 14, which ensures the sealing of the device.

[0035] Finally, open the electromagnetic valve 29 outside the water outlet pipe 28, and the water in the ultrasonic cleaning tank 14 can flow out from the water outlet pipe 28. Because the ultrasonic cleaning frame 15 is provided with an opening at the bottom, the water will be discharged together. After the water in the ultrasonic cleaning tank 14 is discharged, the worker can adjust the angle of the mounting plate 26 by rotating the base 25, so that the air blower 27 below the mounting plate 26 faces the apple inside the ultrasonic cleaning frame 15. Driving the air blower 27 to operate can dry and puff the apple. The apple does not need to be taken out and put into other drying devices, but can be directly dried. After the puffing is completed, the ultrasonic cleaning frame 15 can be taken out. Such a puffing device belongs to the above-mentioned hot air puffing method and belongs to the prior art, and will not be described in detail here.

[0036] The embodiments of the present application are given for the purpose of example and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A device for improving the puffing degree of apple chips, comprising a main body (1), characterized in that: The main body (1) includes two feet (2). A fixed frame (3) is installed on the top of the main body (1). A guide pipe (7) is installed on the top of the fixed frame (3). Multiple nozzles (8) are installed below the guide pipe (7). One end of the multiple nozzles (8) passes through the fixed frame (3) and extends into its interior. A connecting shaft (5) is rotatably installed on both sides of the inner wall of the main body (1). A conveyor belt (4) is installed on the outer side of the two connecting shafts (5). A motor (6) is installed on one side of the interior of the main body (1). The output end of the motor (6) is connected to one of the connecting shafts (5). An ultrasonic cleaning tank (14) is opened on one side of the upper surface of the main body (1). A cleaning mechanism is provided inside the ultrasonic cleaning tank (14).

2. The device for improving the puffing degree of apple chips as described in claim 1, characterized in that: The cleaning mechanism includes an ultrasonic cleaning frame (15), which is disposed on the inner wall of the ultrasonic cleaning tank (14). A gear ring (16) is installed on one side of the ultrasonic cleaning frame (15), and a fixed housing (11) is installed on one side of the main body (1). The fixed housing (11) and one side of the main body (1) share an opening. A second gear (18) is disposed inside the opening. A fixed shaft (19) is installed below the inner wall of the opening. The center of the second gear (18) is rotatably connected to the outer wall of the fixed shaft (19). A first gear (20) is meshed on one side of the fixed housing (11). A vertical rod (21) is rotatably connected to the center of the first gear (20). The bottom of the vertical rod (21) is rotatably connected to the inner bottom of the fixed housing (11). A worm gear (22) is installed on the outer side of the vertical rod (21). A worm (23) is meshed on one side of the worm gear (22). One end of the worm (23) is rotatably connected to one side of the inner wall of the fixed housing (11). A connecting rod (12) is installed on the other end of the worm (23). One end of the connecting rod (12) passes through the fixed housing (11) and extends to its outer side.

3. The device for improving the puffing degree of apple chips as described in claim 1, characterized in that: A main drive wheel (9) is installed on the outer side of one of the connecting shafts (5), and a secondary drive wheel (13) is installed on the outer side of the connecting rod (12). A drive belt (10) is connected between the main drive wheel (9) and the secondary drive wheel (13).

4. The device for improving the puffing degree of apple chips as described in claim 1, characterized in that: A rotating base (25) is rotatably mounted on the upper surface of the main body (1) near the ultrasonic cleaning tank (14). An mounting plate (26) is mounted above the rotating base (25), and a blower (27) is mounted below the mounting plate (26).

5. The device for improving the puffing degree of apple chips as described in claim 1, characterized in that: The inner bottom surface of the ultrasonic cleaning tank (14) is connected to a water outlet pipe (28), and a solenoid valve (29) is installed on the outer side of the water outlet pipe (28).

6. The device for improving the puffing degree of apple chips as described in claim 1, characterized in that: Two guide plates (24) are installed on the upper part of the inner wall of the fixed frame (3), and the two guide plates (24) are respectively set on both sides above the conveyor belt (4).

7. The device for improving the puffing degree of apple chips as described in claim 2, characterized in that: A sealing strip (17) is installed on the outside of the ultrasonic cleaning frame (15). The outer side of the sealing strip (17) is fitted to the inner wall of the ultrasonic cleaning tank (14). Multiple openings are provided at the bottom of the ultrasonic cleaning frame (15).