Mixing synthesis kettle for synthetic detergent

Abstract

The utility model is applicable to the technical field of detergent processing, and provides a synthetic detergent mixing and synthesizing kettle which comprises a kettle body for processing synthetic detergent, and an air pipe for spraying mixed detergent materials is arranged in the kettle body; the base plate is arranged below the kettle body, a purification box and a fan are arranged on the base plate, and the air outlet end of the fan is communicated with the purification box through an air outlet pipe; the air supply pipe is fixedly communicated with the purification box, and the air outlet end of the air supply pipe is fixedly communicated with the air inlet end of the air pipe; the activated carbon plate is arranged in the purification box and is used for purifying gas; the kettle cover is fixedly arranged on the kettle body through a bolt; and the stirring mechanism is arranged on the kettle cover and is used for stirring and mixing detergent materials. According to the synthetic detergent mixing synthesis kettle provided by the scheme, the problem that the chemical reaction is insufficient due to the fact that the traditional mixing synthesis equipment is difficult to deal with various detergent raw materials at present is solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of detergent processing technology, especially relates to a synthetic detergent mixing and synthesizing kettle. BACKGROUND

[0002] In the field of detergent production, the preparation process of synthetic detergent involves the mixing and chemical reaction of multiple raw materials to achieve ideal cleaning performance and product quality.

[0003] However, the traditional mixing and synthesizing equipment mainly focuses on the simple stirring of materials, and it is difficult to cope with various types of detergent raw materials such as solid particles, powder, liquid and viscous substances. Due to the poor stirring method, intensity and structure of the kettle, the chemical reaction cannot be fully and uniformly carried out, which not only causes the product quality to fluctuate, but also causes differences in cleaning effect, foam characteristics and stability between different batches of products, and also reduces the production efficiency. SUMMARY

[0004] The utility model provides a synthetic detergent mixing and synthesizing kettle, which aims to solve the problem that the traditional mixing and synthesizing equipment cannot cope with multiple detergent raw materials, thereby causing insufficient chemical reaction.

[0005] The utility model is realized in this way, a synthetic detergent mixing and synthesizing kettle, including: the kettle body for processing synthetic detergent, be provided with the air pipe for spraying gas mixing detergent material in the kettle body, be provided with the base plate under the kettle body, be provided with the purification tank and the fan on the base plate, the air outlet end of fan is passed through the air outlet pipe and is communicated with the purification tank, the air supply pipe is fixedly connected on the purification tank, the air outlet end of air supply pipe is fixedly communicated with the air inlet end of air pipe, the activated carbon plate for purifying gas is arranged in the purification tank, the kettle cover is fixedly installed on the kettle body through bolt, the stirring mechanism for stirring and mixing detergent material is arranged on the kettle cover.

[0006] Preferably, the stirring mechanism comprises: a rotating shaft rotatably installed on the kettle cover, the bottom end of the rotating shaft extending into the kettle body; a stirring frame fixedly installed on the bottom end of the rotating shaft; a scraper fixedly installed on the rotating shaft through a connecting rod; a motor fixedly installed on the top of the kettle cover, the output shaft of the motor fixedly connected with the rotating shaft through a shaft coupling.

[0007] Preferably, the top of the kettle cover is fixedly communicated with a material supplementing pipe, the material inlet end of the material supplementing pipe is fixedly installed with a hopper, and a hinged cover plate is hinged on the hopper.

[0008] Preferably, the bottom of the kettle body is fixedly communicated with a discharge pipe, and a material valve is arranged on the discharge pipe.

[0009] Preferably, the bottom of the kettle body is symmetrically fixedly provided with supporting legs, and the bottom of the supporting legs is fixedly connected with the base plate.

[0010] Preferably, a check valve is arranged on the air supply pipe, and a pressure relief pipe is fixedly communicated with the kettle cover.

[0011] Preferably, a sealing door is connected with the purification box through a hinge, and a door lock is arranged on the sealing door.

[0012] Compared with the related art, the synthetic detergent mixing and synthesizing kettle has the following beneficial effects:

[0013] The material is fully contacted and mixed, and the chemical reaction is uniformly and fully carried out, so that the product quality stability is improved; the purification box and the related components provide clean gas for the gas injection, so that the chemical reaction environment is pure; the kettle cover ensures the sealing property of the reaction system; the material supplement pipe and the hopper realize accurate material supplement, so that the material ratio is accurate and timely, and the cover plate of the hopper prevents impurities from entering, thereby effectively solving the various defects of the traditional mixing and synthesizing equipment as a whole, and significantly improving the production efficiency and product quality of the synthetic detergent, and meeting the market demand for high-quality products. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 Fig. 1 is a front view of a synthetic detergent mixing and synthesizing kettle according to the present application;

[0015] Figure 2 Fig. 2 is a front view of a sectional structure of the synthetic detergent mixing and synthesizing kettle according to the present application;

[0016] Figure 3 Fig. 3 is an enlarged structure schematic view of part A shown in Fig. 1; Figure 2 Fig. 4 is a structure schematic view of a hopper in the present application.

[0017] Figure 4 Fig. 5 is a structure schematic view of the hopper in the present application.

[0018] Fig. 1 is a front view of a synthetic detergent mixing and synthesizing kettle according to the present application; Fig. 2 is a front view of a sectional structure of the synthetic detergent mixing and synthesizing kettle according to the present application; Fig. 3 is an enlarged structure schematic view of part A shown in Fig. 1; Fig. 4 is a structure schematic view of a hopper in the present application; and Fig. 5 is a structure schematic view of the hopper in the present application. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the specification herein is for describing particular embodiments only and is not intended to be limiting of the application; the use herein of terms such as "comprise", "have" and "include" or variations such as "comprises", "comprising", "containing", "having" and "includes" are intended to be open-ended. The use of terms such as "first", "second" and "third" with respect to various objects is used merely for distinguishing between different objects and does not imply a particular order or a required sequence.

[0020] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. It is expressly understood that any of the embodiments described herein can be combined with any of the other embodiments.

[0021] The utility model discloses a kind of synthetic detergent mixing synthesis kettle, as shown in Figures 1-4 Synthetic detergent mixing synthesis kettle includes: the kettle body 1 for processing synthetic detergent, the air pipe 2 for spraying gas mixing detergent material is provided in the kettle body 1;Base plate 3 is arranged below the kettle body 1, the base plate 3 is provided with purification tank 4 and fan 5, the air outlet end of fan 5 is communicated with the purification tank 4 by air outlet pipe 6;Air supply pipe 7 is fixedly communicated on the purification tank 4, the air outlet end of air supply pipe 7 is fixedly communicated with the air inlet end of air pipe 2;Active carbon plate 8 for purifying gas is arranged in the purification tank 4;Kettle cover 9 is fixedly installed on the kettle body 1 by bolt;Stirring mechanism for stirring mixing detergent material is arranged on the kettle cover 9.

[0022] In the embodiment, the air pipe 2 is arranged in the kettle body 1 for spraying air to mix the detergent materials. Since the stirring mode of the conventional device is single, it is difficult to fully mix different forms of detergent raw materials, and the gas sprayed by the air pipe 2 can impact and disturb the materials, so that various raw materials such as solid particles, powders, liquids and viscous substances are more fully contacted and mixed under the action of the airflow, and the uniform chemical reaction is promoted, effectively solving the problem that the chemical reaction is insufficient due to poor stirring of the conventional mixing and synthesizing device, thereby improving the stability of product quality and reducing the differences between different batches of products in cleaning effect, foam characteristics, stability and the like; the base plate 3, the purification box 4, the fan 5, the air outlet pipe 6, the air supply pipe 7 and the activated carbon plate 8: the air generated by the fan 5 enters the purification box 4 through the air outlet pipe 6, is purified by the activated carbon plate 8, and is then delivered to the air pipe 2 by the air supply pipe 7. This design can provide clean gas for air spraying and mixing, avoid impurities from mixing into the detergent raw materials to affect the chemical reaction, further ensure the product quality, ensure that the chemical reaction can be fully and stably carried out in a pure gas environment, improve the stability and reliability of the production process, and be more conducive to improving the quality and performance of the product than the conventional device which is stirred and mixed in an ordinary environment; the kettle cover 9 is fixed on the kettle body 1 by bolts, thereby ensuring the sealing of the reaction system and preventing gas leakage and impurities from entering. The stirring mechanism is installed on the kettle cover 9 and cooperates with the air spraying of the air pipe 2 to stir and mix the detergent materials. Stirring is carried out at the same time as air spraying, which can act on the raw materials from different angles, overcome the limitations of stirring force and mode of the conventional device, make the material mixing more uniform, the chemical reaction more sufficient, improve the production efficiency, solve the problems of insufficient chemical reaction and low production efficiency caused by uneven stirring of the conventional device, significantly improve the quality and performance of the product, and meet the market demand for high-quality synthetic detergents.

[0023] In further preferable embodiments of the utility model, the stirring mechanism comprises: a rotating rod 10 rotatably installed on the kettle cover 9, the bottom end of the rotating rod 10 extending into the kettle body 1; a stirring frame 11 fixedly installed on the bottom end of the rotating rod 10; a scraper 12 fixedly installed on the rotating rod 10 through a connecting rod; a motor 13 fixedly installed on the top of the kettle cover 9, the output shaft of the motor 13 being fixedly connected with the rotating rod 10 through a shaft coupling.

[0024] In the embodiment, the rotating rod 10 is rotatably installed on the kettle cover 9 and extends to the kettle body 1 at the bottom end, and the stirring frame 11 is fixed to the bottom end of the rotating rod 10 and can be driven by the motor 13 to stir the detergent raw materials in the kettle body 1. For complex raw materials such as solid particles, powders, liquids and viscous substances that are difficult to handle by traditional mixing and synthesis equipment, the stirring action of the stirring frame 11 can make them fully turn in the kettle, enhance the interaction between the materials, promote the progress of the chemical reaction, further solve the problem of insufficient chemical reaction, and improve the stability of product quality. While the scraper 12 is fixed to the rotating rod 10 through the connecting rod, in the stirring process, the scraper 12 can tightly adhere to the inner wall of the kettle body 1, and the material adhering to the inner wall can be scraped off, avoiding material accumulation and caking, ensuring that all materials can participate in the mixing and reaction process, improving the utilization rate of raw materials, reducing the product quality difference and production efficiency caused by material residues, which is an advantage that traditional equipment does not have; the motor 13 is fixedly installed on the top of the kettle cover 9, and the output shaft thereof is fixedly connected with the rotating rod 10 through a shaft coupling, thereby providing stable and strong power for the stirring mechanism. Compared with the problem of insufficient stirring force that may exist in the traditional mixing and synthesis equipment, the motor 13 can accurately control the stirring speed and force, so that the stirring frame 11 and the scraper 12 work efficiently, and ensure that different batches of detergent raw materials can be mixed and reacted under suitable stirring conditions, thereby ensuring the consistency of the product in cleaning effect, foam characteristics, stability and the like, improving production efficiency and product quality, and effectively overcoming the defects of insufficient chemical reaction and unstable product quality caused by unreasonable stirring force and mode of the traditional equipment.

[0025] In the further preferred embodiment of the utility model, the kettle cover 9 is fixedly connected with a feeding pipe 14 at the top, the feeding end of the feeding pipe 14 is fixedly installed with a hopper 18, and the hopper 18 is hingedly connected with an openable and closable cover plate.

[0026] In the embodiment, the feeding pipe 14 is fixedly communicated at the top of the kettle cover 9, and the hopper 18 at the feeding end of the feeding pipe 14 provides a convenient entrance for supplementing the detergent raw materials. In the production process of synthetic detergents, especially for those processes which need to accurately control the proportion of raw materials or need to add raw materials in stages during the reaction process, the traditional mixing and synthesizing equipment may be inconvenient to operate and difficult to ensure the accuracy and timeliness of the addition of raw materials due to the lack of effective feeding devices, thereby affecting the progress of the chemical reaction and the product quality. The design of the feeding pipe 14 and the hopper 18 in the utility model can ensure that the reaction system is always in the best raw material ratio state, promote the chemical reaction to proceed fully and continuously, and further improve the stability and consistency of the product quality, thereby avoiding the product performance difference caused by the untimely or inaccurate addition of raw materials. The openable and closable cover plate hinged on the hopper 18 plays a role in preventing impurities from entering the reaction system, ensuring the purity of the supplemented raw materials, helping to maintain the stability of the chemical reaction, avoiding the side reactions caused by the mixing of impurities or the adverse effects on the product quality, which is also a problem that the traditional equipment easily ignores in the feeding link. The utility model effectively solves the hidden danger through the design, and improves the reliability of the overall production process and the quality of the products.

[0027] In the further preferred embodiment of the utility model, the bottom of the kettle body 1 is fixedly communicated with a discharging pipe 15, and the discharging pipe 15 is provided with a material valve.

[0028] In the embodiment, the discharging pipe 15 fixedly communicated at the bottom of the kettle body 1 and the material valve provided thereon provide a convenient and controllable way for discharging the synthetic detergent.

[0029] In the further preferred embodiment of the utility model, the bottom of the kettle body 1 is fixedly and symmetrically provided with supporting legs 16, and the bottom of the supporting leg 16 is fixedly connected with the base plate 3.

[0030] In the embodiment, the supporting legs 16 fixedly and symmetrically installed at the bottom of the kettle body 1 are fixedly connected with the base plate 3 at the bottom, thereby playing a key role in stabilizing the kettle body 1.

[0031] In the further preferred embodiment of the utility model, the air supply pipe 7 is provided with a check valve 17, and the kettle cover 9 is fixedly communicated with a pressure relief pipe 19.

[0032] In the embodiment, the check valve 17 provided on the air supply pipe 7 plays an important role. In the conventional mixing and synthesis device, when pressure fluctuation or air supply stop occurs in the gas supply system, gas backflow may occur, which may cause external impurities to be sucked into the reaction kettle through the air supply pipeline, thus polluting the detergent raw materials, affecting the normal progress of the chemical reaction, and reducing the product quality. The check valve 17 can effectively prevent gas backflow, ensure that the gas entering the kettle body 1 always flows in one direction, maintain the stability and purity of the gas supply, create a reliable gas environment for the synthesis reaction of the detergent, ensure that the chemical reaction is not disturbed by external factors, and stably and fully proceed, thereby improving the stability and consistency of the product quality and avoiding product quality problems caused by gas backflow, such as product discoloration, deterioration or performance degradation caused by impurity mixing; the pressure relief pipe 19 fixedly connected to the kettle cover 9 provides safety protection for the reaction system. In the process of detergent synthesis, especially in the reaction involving gas, the pressure in the kettle may increase due to changes in reaction conditions, different degrees of material reaction, and other factors.

[0033] In a further preferred embodiment of the utility model, the purification box 4 is connected with a sealing door through a hinge, and the sealing door is provided with a door lock.

[0034] In the embodiment, in the conventional mixing and synthesis device, such a perfect maintenance structure is not provided for the gas purification part. For the utility model, in the process of detergent synthesis, the activated carbon plate 8 in the purification box 4 undertakes the key task of purifying gas, and with the increase of the use time, the activated carbon plate 8 will adsorb a large amount of impurities, and its purification performance will gradually decrease. At this time, it is necessary to regularly replace or regenerate the activated carbon plate 8. The existence of the sealing door provides a convenient operation entrance for the operator, and through the hinge connection, the process of opening and closing the sealing door becomes easy and convenient, and the operator can quickly and efficiently access the activated carbon plate 8 to perform necessary maintenance operations, thereby ensuring that the purification box 4 can always provide clean and pure gas for the synthesis reaction.

[0035] In summary, by spraying the gas mixture through the air pipe 2 in the kettle body 1 and cooperating with the stirring action of the stirring mechanism, the problem of poor stirring in the conventional device is overcome, the raw materials are fully contacted and mixed, the chemical reaction is uniformly and fully promoted, and the product quality stability is improved; the purification box 4 and the related parts provide clean gas for the gas spraying, ensure the purity of the chemical reaction environment; the kettle cover 9 ensures the sealing property of the reaction system; the material supplement pipe 14 and the hopper 18 realize accurate material supplement, ensure accurate and timely raw material ratio, and the cover plate of the hopper 18 prevents impurities from entering, thereby effectively solving the various defects of the conventional mixing and synthesis device as a whole, significantly improving the production efficiency and product quality of the synthesized detergent, and meeting the market demand for high-quality products.

[0036] It should be noted that the circuit, electronic components and modules involved in the present application are all prior art, and those skilled in the art can realize them without further description, and the content protected by the present application does not involve the improvement of software and methods.

[0037] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope to be protected by the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also belong to the scope to be protected by the present application.

Claims

1. A synthetic detergent mixing synthesizer characterized by, The utility model relates to a synthetic detergent processing kettle, which comprises a kettle body (1) provided with an air pipe (2) for spraying and mixing detergent materials; a base plate (3) provided below the kettle body (1) and provided with a purification box (4) and a fan (5) with an air outlet end connected to the purification box (4) through an air outlet pipe (6); a supply air pipe (7) fixedly connected to the purification box (4) and having an air outlet end fixedly connected to an air inlet end of the air pipe (2); an activated carbon plate (8) provided in the purification box (4) for purifying air; a kettle cover (9) fixedly installed on the kettle body (1) by bolts; a stirring mechanism provided on the kettle cover (9) for stirring and mixing the detergent materials. The stirring mechanism comprises a rotating shaft (10) rotatably installed on the kettle cover (9) and extending into the kettle body (1); a stirring frame (11) fixedly installed on a bottom end of the rotating shaft (10); a scraper (12) fixedly installed on the rotating shaft (10) by a connecting rod; a motor (13) fixedly installed on a top of the kettle cover (9) and having an output shaft fixedly connected to the rotating shaft (10) by a coupling. A material supplement pipe (14) is fixedly connected to a top of the kettle cover (9), a material hopper (18) is fixedly installed on an inlet end of the material supplement pipe (14), and a hatchable cover plate is hinged to the material hopper (18). A material discharge pipe (15) is fixedly connected to a bottom of the kettle body (1) and provided with a material valve. Supporting legs (16) are symmetrically fixedly installed on the bottom of the kettle body (1) and fixedly connected to the base plate (3). A check valve (17) is provided on the supply air pipe (7), and a pressure relief pipe (19) is fixedly connected to the kettle cover (9). A sealing door is connected to the purification box (4) by a hinge, and a door lock is provided on the sealing door.

2. The synthetic detergent mixing synthesizer of claim 1 wherein, ​ ​ ​ ​ ​ 3. The synthetic detergent mixing synthesizer of claim 1 wherein, ​ 4. The synthetic detergent mixing synthesizer of claim 1 wherein, ​ 5. The synthetic detergent mixing synthesizer of claim 1 wherein, ​ 6. The synthetic detergent mixing synthesizer of claim 2 wherein, ​ 7. The synthetic detergent mixture synthesizer of claim 1 wherein, ​

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