Wear compensation device for jaw crusher
By introducing a hydraulically driven extrusion block and an eccentric cam vibration mechanism into the jaw crusher, the wear problem of the fixed jaw plate and the movable jaw plate is solved, and flexible adjustment of the size of the stone blocks and prevention of material jamming are achieved.
Patent Information
- Application Number
- CN202423008571.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing jaw crushers suffer from severe wear between the fixed jaw plate and the movable jaw plate during operation, and cannot flexibly adjust the size of the crushed stone blocks.
Design a wear compensation device that uses a hydraulic cylinder to drive an extrusion block to move on the surface of a cavity groove, adjusts the distance between an adjustable jaw plate and a movable jaw plate, and utilizes the vibration mechanism of an eccentric cam and rollers to reduce friction and wear.
It effectively reduces wear between the fixed jaw plate and the movable jaw plate, improves the flexibility and efficiency of stone crushing, and prevents stones from getting stuck in the tooth groove.
Smart Images

Figure CN223570786U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jaw crusher technology, specifically to a wear compensation device for jaw crushers. Background Technology
[0002] Jaw crushers, also known as jaw breakers or tiger's mouth crushers, consist of a crushing chamber formed by two jaw plates: a moving jaw and a stationary jaw. They simulate the movement of an animal's jaws to crush materials. They are widely used in the crushing of various ores and large materials in industries such as mining, metallurgy, building materials, highways, railways, water conservancy, and chemicals.
[0003] For example, a jaw crusher described in patent document CN221062835U can adjust the crushing size according to the crushing requirements during the crushing process, thereby improving the applicability and flexibility of the crushing process. At the same time, it is easy to collect the dust generated during crushing, thereby improving the cleanliness of the working environment and reducing the harm to the human body.
[0004] However, in the existing jaw crusher, the fixed jaw plate and movable jaw plate have a relatively fixed size of crushed stone blocks, so the size of crushed stone blocks cannot be changed. At the same time, during the operation of the existing jaw crusher, the stone gets stuck in the tooth groove of the jaw plate, which increases the wear of the tooth surface. Therefore, it is necessary to shake the stone out of the tooth groove of the jaw plate to reduce the wear of the tooth surface between the fixed jaw plate and the movable jaw plate.
[0005] Therefore, we need a wear compensation device for jaw crushers to solve the existing wear problem of jaw crushers and reduce the wear on the tooth surfaces between the fixed jaw plate and the movable jaw plate. Utility Model Content
[0006] The purpose of this invention is to provide a wear compensation device for a jaw crusher to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a wear compensation device for a jaw crusher, comprising a jaw crusher, wherein a fixed jaw tooth plate is fixedly connected inside the jaw crusher, a movable jaw tooth plate is provided inside the jaw crusher, a cavity groove is opened inside the jaw crusher, a compression block is movably connected to the surface of the cavity groove, an adjustable jaw tooth plate is fixedly connected to the surface of the compression block, the end of a hydraulic cylinder is fixedly connected to the surface of the compression block, and the base of the hydraulic cylinder is fixedly connected to the outer surface of the jaw crusher.
[0008] Preferably, the thickness of the fixed jaw plate is equal to the thickness of the adjustable jaw plate, and the tilt angle between the fixed jaw plate and the adjustable jaw plate is the same.
[0009] Preferably, the surface of the cavity groove is close to the outer surface of the extrusion block, the cross section of the extrusion block is arranged in a ladder shape, and the inclination of the end of the extrusion block is equal to the inclination of the adjustable jaw plate.
[0010] Preferably, the inside of the extrusion block is provided with a circular cavity groove, the surface of the circular cavity groove is provided with an arc-shaped protrusion, the distal end of the arc-shaped protrusion abuts against the surface of the roller, the inside of the roller is rotatably connected to the surface of a fixed shaft, the end of the fixed shaft is fixedly connected to the inside of a roller mounting frame, the surface of the roller mounting frame is movably connected to a spring groove, the surface of the spring groove is provided with a compression spring, and the spring groove is arranged in the inside of the eccentric cam.
[0011] Preferably, the surface of the spring groove is close to the outer surface of the roller mounting frame, and the cross section of the spring groove is arranged in a "convex" shape.
[0012] Preferably, the inside of the extrusion block is provided with a hydraulic cylinder, the hydraulic cylinder is arranged in communication with the circular cavity groove, the surface of the hydraulic cylinder is fixedly connected to a driving motor, and the end of the driving motor is fixedly connected to the surface of the eccentric cam.
[0013] Compared with the prior art, the utility model has the advantages that when the stone is put into the inside of the jaw crusher, the stone is crushed by the fixed jaw plate and the movable jaw plate, the extrusion block can move on the surface of the cavity groove by starting the hydraulic cylinder, the distance between the movable jaw plate and the adjustable jaw plate is adjusted, thereby changing the size of the crushed stone between the movable jaw plate and the adjustable jaw plate, when the eccentric cam rotates at high speed on the surface of the circular cavity groove, the roller repeatedly hits the surface of the arc-shaped protrusion, the extrusion block vibrates, the crushed stone on the surface of the adjustable jaw plate is shaken off, the roller rotates in the roller mounting frame, the friction between the roller and the arc-shaped protrusion is reduced, the roller on the surface of the eccentric cam repeatedly hits the surface of the arc-shaped protrusion, the crushed stone on the surface of the adjustable jaw plate is shaken off, the crushed stone is prevented from being stuck in the tooth groove, the abrasion between the movable jaw plate and the adjustable jaw plate is reduced, the abrasion problem of the jaw crusher is solved, and the abrasion between the fixed jaw plate and the movable jaw plate is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole three-dimensional schematic view of the structure device of the utility model;
[0015] Figure 2 It is a whole top view schematic view of the structure device of the utility model;
[0016] Figure 3 It is Figure 2 It is a middle A-A sectional view schematic view;
[0017] Figure 4 It is a top view schematic view of the extrusion block of the utility model;
[0018] Figure 5 For Figure 4 the middle B-B section view schematic diagram;
[0019] Figure 6 For the extrusion block and adjustable jaw tooth plate connection schematic diagram;
[0020] Figure 7 For the utility model structure eccentric cam top view schematic diagram;
[0021] Figure 8 For Figure 7 the middle C-C section view schematic diagram;
[0022] Figure 9 For eccentric cam and roller connection schematic diagram.
[0023] In the figure: jaw crusher 1, fixed jaw tooth plate 2, movable jaw tooth plate 3, cavity groove 4, extrusion block 5, hydraulic cylinder 6, circular cavity groove 7, arc-shaped cam 8, driving motor 9, eccentric cam 10, spring groove 11, compression spring 12, roller mounting frame 13, fixed shaft 14, roller 15, adjustable jaw tooth plate 16. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme of the utility model to carry out clear, complete description, and the advantage is more clear and clear, the following combining with the drawings to the utility model embodiment further detailed explanation.Should understand, the specific embodiment described here is a part of the embodiment of the utility model, instead of all the embodiments, only to explain the embodiment of the utility model, and not for the limitation of the embodiment of the utility model, the ordinary skill in the art of all other embodiments obtained without doing the premise of creative labor belongs to the scope of the protection of the utility model.
[0025] Example one, please refer to Figures 1-9The utility model provides a kind of technical scheme: a kind of wear compensation device for jaw crusher, including jaw crusher 1, the inside fixedly connected with fixed jaw tooth plate 2 of jaw crusher 1, the inside being provided with movable jaw tooth plate 3 of jaw crusher 1, the inside being provided with cavity groove 4 of jaw crusher 1, the surface of cavity groove 4 is movably connected with extruding block 5, the surface of extruding block 5 is fixedly connected with adjustable jaw tooth plate 16, the surface of extruding block 5 is fixedly connected with the end of hydraulic cylinder 6, the base of hydraulic cylinder 6 is fixedly connected with the outer surface of jaw crusher 1, by being provided with fixed jaw tooth plate 2 and movable jaw tooth plate 3 in the inside of jaw crusher 1, when stone is input into the inside of jaw crusher 1, it is broken by fixed jaw tooth plate 2 and movable jaw tooth plate 3, by the surface of extruding block 5 movably connecting the surface of cavity groove 4, when starting hydraulic cylinder 6 makes extruding block 5 can move on the surface of cavity groove 4, by being provided with adjustable jaw tooth plate 16 on the surface of cavity groove 4, thus the distance between adjustable jaw tooth plate 16 and movable jaw tooth plate 3 can be adjusted, so as to change the block size of broken stone between movable jaw tooth plate 3 and adjustable jaw tooth plate 16.
[0026] Embodiment two, refer to the attached Figures 1 to 9 On the basis of embodiment one, in order to accelerate the shake-off of the stone on the surface of adjustable jaw tooth plate 16, the inside of extruding block 5 is provided with a circular cavity groove 7, the surface of the circular cavity groove 7 is provided with an arc-shaped protrusion 8, the distal end of the arc-shaped protrusion 8 abuts against the surface of the roller 15, the inside of the roller 15 is rotatably connected to the surface of the fixed shaft 14, the end of the fixed shaft 14 is fixedly connected to the inside of the roller mounting frame 13, the surface of the roller mounting frame 13 is movably connected to the surface of the spring groove 11, the surface of the spring groove 11 is provided with a compression spring 12, and the spring groove 11 is provided in the inside of the eccentric cam 10.
[0027] By rotatably connecting the inside of the roller 15 to the surface of the fixed shaft 14, and then movably connecting the surface of the roller mounting frame 13 to the surface of the spring groove 11, the roller 15 can be pushed against the surface of the arc-shaped protrusion 8 by the elastic force of the compression spring 12, and when the eccentric cam 10 rotates at high speed on the surface of the circular cavity groove 7, the roller 15 can repeatedly hit the surface of the arc-shaped protrusion 8 to make the extruding block 5 vibrate, thereby accelerating the shake-off of the stone on the surface of the adjustable jaw tooth plate 16, and at the same time, the roller 15 rotates in the roller mounting frame 13 to reduce the friction between the roller 15 and the arc-shaped protrusion 8.
[0028] Embodiment three, refer to the attached Figures 1 to 9 On the basis of embodiment two, in order to reduce the wear of the tooth surface between the movable jaw tooth plate 3 and the adjustable jaw tooth plate 16, the inside of the extruding block 5 is provided with a hydraulic cylinder 6, the hydraulic cylinder 6 is in communication with the circular cavity groove 7, the surface of the hydraulic cylinder 6 is fixedly connected to the surface of the driving motor 9, and the end of the driving motor 9 is fixedly connected to the surface of the eccentric cam 10.
[0029] By fixing the output shaft end of the driving motor 9 to the surface of the eccentric cam 10, when the driving motor 9 is started, the eccentric cam 10 can rotate automatically on the surface of the circular cavity groove 7, so that the roller 15 on the surface of the eccentric cam 10 can automatically repeatedly hit the surface of the arc-shaped protrusion 8, which accelerates the shaking of the crushed stone on the surface of the adjustable jaw tooth plate 16 to prevent the crushed stone from being stuck in the tooth groove, and reduces the wear of the tooth surface between the movable jaw tooth plate 3 and the adjustable jaw tooth plate 16.
[0030] In actual use, by arranging the fixed jaw tooth plate 2 and the movable jaw tooth plate 3 inside the jaw crusher 1, when the stone is put into the inside of the jaw crusher 1, the stone is crushed by the fixed jaw tooth plate 2 and the movable jaw tooth plate 3, by movably connecting the surface of the extrusion block 5 to the surface of the cavity groove 4, when the hydraulic cylinder 6 is started, the extrusion block 5 can move on the surface of the cavity groove 4, by arranging the adjustable jaw tooth plate 16 on the surface of the cavity groove 4, so that the distance between the adjustable jaw tooth plate 16 and the movable jaw tooth plate 3 can be adjusted, thereby changing the block size of the crushed stone between the movable jaw tooth plate 3 and the adjustable jaw tooth plate 16, by movably connecting the surface of the roller mounting frame 13 to the surface of the spring groove 11, by rotating the roller 15 inside the roller mounting frame 13 to the surface of the fixed shaft 14, and then by pushing the roller 15 against the surface of the arc-shaped protrusion 8 through the elastic force of the compressed spring 12, when the eccentric cam 10 rotates at high speed on the surface of the circular cavity groove 7, so that the roller 15 can repeatedly hit the surface of the arc-shaped protrusion 8 to make the extrusion block 5 vibrate, thereby accelerating the shaking of the crushed stone on the surface of the adjustable jaw tooth plate 16, and at the same time, by rotating the roller 15 in the roller mounting frame 13, the friction between the roller 15 and the arc-shaped protrusion 8 can be reduced, by fixing the output shaft end of the driving motor 9 to the surface of the eccentric cam 10, when the driving motor 9 is started, the eccentric cam 10 can rotate automatically on the surface of the circular cavity groove 7, so that the roller 15 on the surface of the eccentric cam 10 can automatically repeatedly hit the surface of the arc-shaped protrusion 8, which accelerates the shaking of the crushed stone on the surface of the adjustable jaw tooth plate 16 to prevent the crushed stone from being stuck in the tooth groove, and reduces the wear of the tooth surface between the movable jaw tooth plate 3 and the adjustable jaw tooth plate 16.
[0031] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A wear compensation device for a jaw crusher, comprising a jaw crusher (1), characterized in that: The inside of the jaw crusher (1) is fixedly connected with a fixed jaw tooth plate (2), the inside of the jaw crusher (1) is provided with a movable jaw tooth plate (3), the inside of the jaw crusher (1) is provided with a cavity groove (4), the surface of the cavity groove (4) is movably connected with an extrusion block (5), the surface of the extrusion block (5) is fixedly connected with an adjustable jaw tooth plate (16), the surface of the extrusion block (5) is fixedly connected with the end of a hydraulic cylinder (6), and the bottom of the hydraulic cylinder (6) is fixedly connected with the outer surface of the jaw crusher (1).
2. A wear compensation device for a jaw crusher according to claim 1, characterized in that: The thickness size of the fixed jaw tooth plate (2) is equal to the thickness size of the adjustable jaw tooth plate (16), and the inclination angles between the fixed jaw tooth plate (2) and the adjustable jaw tooth plate (16) are the same.
3. A wear compensation device for a jaw crusher according to claim 1, characterized in that: The surface of the cavity groove (4) is tightly attached to the outer surface of the extrusion block (5), the cross section of the extrusion block (5) is arranged in a ladder shape, and the inclination of the end of the extrusion block (5) is equal to the inclination of the adjustable jaw tooth plate (16).
4. A wear compensation device for a jaw crusher according to claim 1, characterized in that: The inside of the extrusion block (5) is provided with a circular cavity groove (7), the surface of the circular cavity groove (7) is provided with an arc-shaped protrusion (8), the end of the arc-shaped protrusion (8) is abutted against the surface of a roller (15), the inside of the roller (15) is rotatably connected to the surface of a fixed shaft (14), the end of the fixed shaft (14) is fixedly connected with a roller mounting frame (13), the surface of the roller mounting frame (13) is movably connected with a spring groove (11), the surface of the spring groove (11) is provided with a compression spring (12), and the spring groove (11) is arranged in the inside of an eccentric cam (10).
5. A wear compensation device for a jaw crusher according to claim 4, characterized in that: The surface of the spring groove (11) is tightly attached to the outer surface of the roller mounting frame (13), and the cross section of the spring groove (11) is in a "convex" shape.
6. A wear compensation device for a jaw crusher according to claim 1, characterized in that: The inside of the extrusion block (5) is provided with the hydraulic cylinder (6), the hydraulic cylinder (6) is connected with the circular cavity groove (7), the surface of the hydraulic cylinder (6) is fixedly connected with a driving motor (9), and the driving motor (9) is connected with the eccentric cam (10).
Citation Information
Patent Citations
Jaw crusher
CN221062835U