Adjustable crushing and screening device
By introducing height adjustment, distribution adjustment, and screening adjustment structures into the crushing and screening device, and using hydraulic cylinders and hydraulic push rods to achieve device adjustment, the limitations of traditional devices and the problem of downtime cleaning are solved, thus improving work efficiency.
Patent Information
- Application Number
- CN202423007474.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Traditional crushing and screening devices lack adjustment functions, have significant limitations in use, and require shutdown to clean up the crushed material, resulting in low efficiency.
It adopts a height adjustment structure, a distribution adjustment structure and a screening adjustment structure. The height of the device and the screening frame can be adjusted by hydraulic cylinders and hydraulic push rods, so as to clean up the broken material without stopping the machine.
The limitations of the device in use have been solved, and work efficiency has been improved, enabling the function of cleaning up debris without stopping the machine.
Smart Images
Figure CN223570789U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of crushing and screening devices, and in particular to an adjustable crushing and screening device. Background Technology
[0002] The crushing and screening machine, an industrial equipment, and the dust-free integrated crushing and screening machine adopt a three-stage crushing and screening combination mode. The first-stage crushing component is equipped with a forced feeding device in its structure, so that the material does not stick or clog after coarse crushing. The second-stage crushing component cooperates with coarse crushing, and the third-stage crushing component adopts a hammer crushing method and is equipped with a forced feeding device in its structure to ensure that the material does not stick or clog.
[0003] Traditional crushing and screening devices lack adjustment functions, resulting in significant limitations in their use. Furthermore, they require shutdown to clean up the crushed material after operating for a period of time, leading to low efficiency. Utility Model Content
[0004] The technical problem this invention aims to solve is that traditional crushing and screening devices lack adjustment functions, resulting in significant limitations in their use. Traditional crushing and screening devices also require shutdown to clean up the crushed material after a period of operation, leading to low efficiency.
[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is an adjustable crushing and screening device, including a cone crusher and a load-bearing support frame. The load-bearing support frame is installed on the lower wall of the cone crusher. Two load-bearing fixed frames are installed on the outer wall of the load-bearing support frame. A height adjustment structure is installed on the outer wall of the load-bearing fixed frame. A distribution adjustment structure is installed on the inner wall of the load-bearing fixed frame. A screening structure is connected to the distribution adjustment structure. A screening adjustment structure is installed on the screening structure. The height adjustment structure includes: two side wall load-bearing frames, two load-bearing push rods, and four load-bearing hydraulic cylinders. The two side wall load-bearing frames are respectively installed on the two sides of the two load-bearing fixed frames. The two load-bearing push rods are respectively installed on the lower wall of the two side wall load-bearing frames. The four load-bearing hydraulic cylinders are respectively fitted onto the outer wall of the two load-bearing push rods.
[0006] As a further embodiment of this utility model: the distribution adjustment structure includes: a load-bearing rotating shaft, an adjustment guide plate, two first distribution hydraulic cylinders and two second distribution hydraulic cylinders; the load-bearing rotating shaft is installed in two side wall load-bearing frames, the adjustment guide plate is fitted on the outer wall surface of the load-bearing rotating shaft, the two first distribution hydraulic cylinders are respectively hinged to the left end face of the adjustment guide plate, and the two second distribution hydraulic cylinders are respectively hinged to the right end face of the adjustment guide plate.
[0007] As a further embodiment of this utility model: the screening structure includes: a screening fixing frame, two sets of screening hydraulic cylinders, two sets of hydraulic push rods, and two screening frames; the screening fixing frame is installed on the lower wall of the two first distribution hydraulic cylinders and the two second distribution hydraulic cylinders, the two sets of screening hydraulic cylinders are respectively installed on the two sides of the screening fixing frame, the two sets of hydraulic push rods are respectively connected inside the two sets of screening hydraulic cylinders, and the two screening frames are respectively connected to the outer end faces of the two sets of hydraulic push rods.
[0008] As a further embodiment of this utility model: the screening adjustment structure includes: two screening shafts, several spring connecting pins, several support springs, and four sets of displacement sensors; the two screening shafts are respectively installed on the inner wall of two screening frames, the several spring connecting pins are respectively installed between the screening fixed frame and the two screening frames, the several support springs are respectively fitted between the several spring connecting pins, and the four sets of displacement sensors are respectively installed between the screening fixed frame and the two screening frames.
[0009] As a further embodiment of this utility model: two first conveyor belts and two second conveyor belts are installed inside the two side wall support frames.
[0010] As a further embodiment of this utility model: four damping rods are hinged between the two screening frames and the screening fixing frame.
[0011] As a further embodiment of this utility model: a vibration motor is installed on the lower wall surface of the two screening frames.
[0012] The present invention adopts the above technical solution and has the following advantages compared with the prior art:
[0013] By activating four load-bearing hydraulic cylinders, two load-bearing push rods drive two side wall load-bearing frames to adjust up and down as needed. The two side wall load-bearing frames together drive the load-bearing fixed frame to move, and the cone crusher adjusts its height according to the load-bearing fixed frame. This solves the problem that traditional crushing and screening devices have no adjustment function and are limited in use.
[0014] The displacement sensor controls a set of screening hydraulic cylinders on the left to extend the corresponding hydraulic push rods. At the same time, the two first distribution hydraulic cylinders extend and the two second distribution hydraulic cylinders retract, causing the adjusting guide plate to rotate in the opposite direction around the load-bearing shaft. This enables the two screening frames to work alternately, achieving material cleaning without stopping the machine. This solves the problem that traditional crushing and screening devices need to be stopped to clean up the material after working for a period of time, resulting in low efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an adjustable crushing and screening device according to an embodiment of the present invention.
[0016] Figure 2 This is a schematic diagram of the height adjustment structure of an adjustable crushing and screening device according to an embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram of the distribution adjustment structure of an adjustable crushing and screening device according to an embodiment of the present invention;
[0018] Figure 4 This is a schematic diagram of the screening adjustment structure of an adjustable crushing and screening device according to an embodiment of the present invention.
[0019] In the diagram: 1. Cone crusher; 2. Load-bearing support frame; 3. Load-bearing fixed frame; 4. Side wall load-bearing frame; 5. Load-bearing push rod; 6. Load-bearing hydraulic cylinder; 7. Load-bearing rotating shaft; 8. Adjusting guide plate; 9. First distribution hydraulic cylinder; 10. Second distribution hydraulic cylinder; 11. Screening fixed frame; 12. Screening hydraulic cylinder; 13. Hydraulic push rod; 14. Screening frame; 15. Screening rotating shaft; 16. Spring connecting pin; 17. Support spring; 18. Displacement sensor; 19. First conveyor belt; 20. Second conveyor belt; 21. Damping rod; 22. Vibration motor. Detailed Implementation
[0020] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0021] Please see Figures 1-4 An adjustable crushing and screening device includes a cone crusher 1 and a load-bearing support frame 2. The load-bearing support frame 2 is installed on the lower wall of the cone crusher 1. Two load-bearing fixed frames 3 are installed on the outer wall of the load-bearing support frame 2. A height adjustment structure is installed on the outer wall of the load-bearing fixed frame 3. A distribution adjustment structure is installed on the inner wall of the load-bearing fixed frame 3. A screening structure is connected to the distribution adjustment structure. A screening adjustment structure is installed on the screening structure. The height adjustment structure includes: two side wall load-bearing frames 4, two load-bearing push rods 5, and four load-bearing hydraulic cylinders 6. The two side wall load-bearing frames 4 are respectively installed on the two sides of the two load-bearing fixed frames 3. The two load-bearing push rods 5 are respectively installed on the lower wall of the two side wall load-bearing frames 4. The four load-bearing hydraulic cylinders 6 are respectively fitted on the outer wall of the two load-bearing push rods 5.
[0022] Please see Figure 3The distribution and adjustment structure includes: a load-bearing rotating shaft 7, an adjustment guide plate 8, two first distribution hydraulic cylinders 9, and two second distribution hydraulic cylinders 10; the load-bearing rotating shaft 7 is installed inside the two side wall load-bearing frames 4, the adjustment guide plate 8 is fitted on the outer wall surface of the load-bearing rotating shaft 7, the two first distribution hydraulic cylinders 9 are respectively hinged to the left end face of the adjustment guide plate 8, and the two second distribution hydraulic cylinders 10 are respectively hinged to the right end face of the adjustment guide plate 8.
[0023] Please see Figure 4 The screening structure includes: a screening fixing frame 11, two sets of screening hydraulic cylinders 12, two sets of hydraulic push rods 13, and two screening frames 14; the screening fixing frame 11 is installed on the lower wall of two first distribution hydraulic cylinders 9 and two second distribution hydraulic cylinders 10, the two sets of screening hydraulic cylinders 12 are respectively installed on the two sides of the screening fixing frame 11, the two sets of hydraulic push rods 13 are respectively connected inside the two sets of screening hydraulic cylinders 12, and the two screening frames 14 are respectively connected to the outer end face of the two sets of hydraulic push rods 13.
[0024] Please see Figure 4 The screening adjustment structure includes: two screening shafts 15, several spring connecting pins 16, several support springs 17, and four sets of displacement sensors 18; the two screening shafts 15 are respectively installed on the inner wall of the two screening frames 14, the several spring connecting pins 16 are respectively installed between the screening fixed frame 11 and the two screening frames 14, the several support springs 17 are respectively fitted between the several spring connecting pins 16, and the four sets of displacement sensors 18 are respectively installed between the screening fixed frame 11 and the two screening frames 14.
[0025] Please see Figure 1 Two first conveyor belts 19 and two second conveyor belts 20 are installed inside the two side wall support frames 4. When in use, the crushed material is screened by the action of the vibration motor 22. The finer material falls onto the second conveyor belt 20 below along the screening frame 14 and is conveyed out. The screening frame 14 is tilted so that the larger pieces of crushed material inside are poured onto the corresponding first conveyor belt 19 and conveyed out.
[0026] Please see Figure 3 Four damping rods 21 are hinged between the two screening frames 14 and the screening fixing frame 11. When the hydraulic push rod 13 is reset during use, several support springs 17 drive the screening frame 14 to press against the hydraulic push rod 13 again, and the damping rods 21 enhance stability.
[0027] Please see Figure 4 Vibration motors 22 are installed on the lower walls of the two screening frames 14. When in use, the material falls onto the left screening frame 14 along the adjusting guide plate 8, and the crushed material is screened under the action of the vibration motor 22.
[0028] Example 1: In this example, by activating four load-bearing hydraulic cylinders 6, two load-bearing push rods 5 drive two side wall load-bearing frames 4 to adjust up and down as needed. The two side wall load-bearing frames 4 together drive the load-bearing fixed frame 3 to move, and the cone crusher 1 adjusts its height according to the load-bearing fixed frame 3.
[0029] Specifically, the operator can activate four load-bearing hydraulic cylinders 6, and through two load-bearing push rods 5, drive the two side wall load-bearing frames 4 to adjust up and down as needed. The two side wall load-bearing frames 4 together drive the load-bearing fixed frame 3 to move, and the cone crusher 1 adjusts its height according to the load-bearing fixed frame 3. At this time, the operator can put the material into the cone crusher 1 for crushing.
[0030] In Example 2, in this example, the displacement sensor 18 controls a set of screening hydraulic cylinders 12 on the left to extend the corresponding hydraulic push rods 13 while the two first distribution hydraulic cylinders 9 extend and the two second distribution hydraulic cylinders 10 retract, so that the adjusting guide plate 8 rotates in the opposite direction around the load-bearing rotating shaft 7, so that the two screening frames 14 work alternately.
[0031] Specifically, initially, the two first distribution hydraulic cylinders 9 retract, and the two second distribution hydraulic cylinders 10 extend, causing the adjusting guide plate 8 to rotate around the load-bearing shaft 7 at a certain angle. When the crushed material falls onto the adjusting guide plate 8 along the cone crusher 1, it falls onto the left screening frame 14. Under the action of the vibrating motor 22, the crushed material is screened. The finer material falls onto the second conveyor belt 20 below the screening frame 14 and is conveyed out. Larger pieces of crushed material remain on the screening frame 14. When the large pieces of crushed material accumulate to a certain extent on the screening frame 14, the weight increases, and the distance between the two sets of displacement sensors 18 shortens accordingly. The corresponding support springs 17 retract. When the distance shortens to a certain extent, the displacement sensors 18 control the left set of screening hydraulic cylinders 12 to drive the corresponding hydraulic pushers. When rod 13 extends, it pushes the corresponding screening frame 14 around the left screening shaft 15, causing the screening frame 14 to tilt and pour the large pieces of crushed material inside onto the corresponding first conveyor belt 19 for conveying. During this process, several support springs 17 automatically adjust, and the hinged damping rod 21 extends and retracts accordingly. When the hydraulic push rod 13 returns to its original position, several support springs 17 drive the screening frame 14 to press against the hydraulic push rod 13 again, and the damping rod 21 enhances stability. The displacement sensor 18 controls a set of screening hydraulic cylinders 12 on the left to extend the corresponding hydraulic push rod 13. At the same time, the two first distribution hydraulic cylinders 9 extend, and the two second distribution hydraulic cylinders 10 retract, causing the adjusting guide plate 8 to rotate in the opposite direction around the load-bearing shaft 7. At this time, the crushed material falls onto the right screening frame 14. The cycle described above is repeated to achieve the alternating operation of the two screening frames 14.
[0032] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.
Claims
1. An adjustable crushing and screening device, comprising a cone crusher (1) and a load-bearing support frame (2), characterized in that, The load-bearing support frame (2) is installed on the lower wall of the cone crusher (1). Two load-bearing fixing frames (3) are installed on the outer wall of the load-bearing support frame (2). A height adjustment structure is installed on the outer wall of the load-bearing fixing frame (3). A distribution adjustment structure is installed on the inner wall of the load-bearing fixing frame (3). A screening structure is connected to the distribution adjustment structure. A screening adjustment structure is installed on the screening structure. The height adjustment structure includes: two side wall support frames (4), two load-bearing push rods (5), and four load-bearing hydraulic cylinders (6); The two side wall support frames (4) are respectively installed on the two sides of the two load-bearing fixed frames (3), the two load-bearing push rods (5) are respectively installed on the lower wall of the two side wall support frames (4), and the four load-bearing hydraulic cylinders (6) are respectively fitted on the outer wall of the two load-bearing push rods (5).
2. The adjustable crushing and screening device according to claim 1, characterized in that, The distribution adjustment structure includes: a load-bearing rotating shaft (7), an adjustment guide plate (8), two first distribution hydraulic cylinders (9) and two second distribution hydraulic cylinders (10); The load-bearing shaft (7) is installed inside the two side wall load-bearing frames (4). The adjusting guide plate (8) is fitted on the outer wall of the load-bearing shaft (7). The two first distribution hydraulic cylinders (9) are respectively hinged to the left end face of the adjusting guide plate (8), and the two second distribution hydraulic cylinders (10) are respectively hinged to the right end face of the adjusting guide plate (8).
3. The adjustable crushing and screening device according to claim 2, characterized in that, The screening structure includes: a screening fixing frame (11), two sets of screening hydraulic cylinders (12), two sets of hydraulic push rods (13), and two screening frames (14); The screening frame (11) is installed on the lower wall of the two first distribution hydraulic cylinders (9) and the two second distribution hydraulic cylinders (10). The two sets of screening hydraulic cylinders (12) are respectively installed on the two sides of the screening frame (11). The two sets of hydraulic push rods (13) are respectively connected inside the two sets of screening hydraulic cylinders (12). The two screening frames (14) are respectively connected to the outer end faces of the two sets of hydraulic push rods (13).
4. An adjustable crushing and screening device according to claim 3, characterized in that, The screening adjustment structure includes: two screening shafts (15), several spring connecting pins (16), several support springs (17), and four sets of displacement sensors (18); Two screening shafts (15) are respectively installed on the inner wall of two screening frames (14), several spring connecting pins (16) are respectively installed between the screening fixing frame (11) and the two screening frames (14), several support springs (17) are respectively fitted between several spring connecting pins (16), and four sets of displacement sensors (18) are respectively installed between the screening fixing frame (11) and the two screening frames (14).
5. An adjustable crushing and screening device according to claim 1, characterized in that, Two first conveyor belts (19) and two second conveyor belts (20) are installed in the two side wall support frames (4).
6. An adjustable crushing and screening device according to claim 3, characterized in that, Four damping rods (21) are hinged between the two screening frames (14) and the screening fixing frame (11).
7. An adjustable crushing and screening device according to claim 3, characterized in that, Vibration motors (22) are installed on the lower walls of the two screening frames (14).