Surface spraying equipment for metal accessory machining
By using a motor-driven moving component and an elastic component working together, a constant distance is maintained between the nozzle and the surface of the metal parts, solving the problem that traditional spraying equipment cannot adapt to irregular surfaces, and achieving both safety protection and uniform spraying.
Patent Information
- Application Number
- CN202422822348.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Traditional spraying equipment cannot sense and adapt to the irregular surface of metal parts in real time during the painting process, resulting in an unstable distance between the nozzle and the surface of the parts, causing uneven coating and environmental pollution.
A surface coating device for metal parts processing is adopted. Through the coordinated work of a motor-driven moving component and an elastic component, it is ensured that the nozzle and the surface of the metal parts always maintain a constant distance, and the paint mist diffusion is limited by the use of a closed protective shell.
It achieves safety protection during the spraying process, improves spraying uniformity and effect, and reduces harm to the environment and operators.
Smart Images

Figure CN223571108U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal fittings processing technical field, specifically relates to a surface spraying equipment for metal fittings processing. BACKGROUND
[0002] In today's industrial production field, the wide application of metal fittings puts forward higher and higher requirements on its quality and performance. As the key process for improving the corrosion resistance, decoration and wear resistance of metal fittings, the technology and equipment of surface spraying directly affect the quality of the final product.
[0003] Traditional metal fitting surface spraying operation is often carried out in an environment lacking effective protective facilities. During the spraying process, a large amount of paint mist will diffuse in the air. These paint mists contain harmful chemical substances such as volatile organic compounds (VOCs), which not only cause serious pollution to the atmospheric environment, but also gradually accumulate in the body under the long-term respiratory exposure of the operators, causing various respiratory diseases, allergic reactions, and even more serious chronic health problems such as cancer, etc.
[0004] In terms of the control of the distance between the spray head and the surface of the metal fitting, the traditional spraying equipment has great limitations. The surface of the metal fitting is usually irregular, full of various protrusions, depressions, grooves and curved surfaces. But the traditional equipment cannot sense and adapt to these surface changes in real time, causing the distance between the spray head and the surface of the fitting to fluctuate frequently. When the spray head is too close, the paint liquid may accumulate in the local area, forming an excessively thick coating, resulting in defects such as sagging and dripping, not only wasting the paint, but also increasing the difficulty and cost of subsequent processing; when the spray head is too far away, the spraying speed and pressure of the paint liquid will decrease significantly, resulting in a thin coating and reduced adhesion, which cannot achieve the expected protection and decoration effect.
[0005] Therefore, we propose a surface spraying equipment for metal fitting processing, which not only protects people during spraying, improves safety, but also ensures that the distance between the spray head and the metal fitting remains constant, thereby improving the uniformity and effect of spraying. CONTENT OF THE UTILITY MODEL
[0006] The purpose of the utility model is to provide a surface spraying equipment for metal fitting processing, which not only protects people during spraying, improves safety, but also ensures that the distance between the spray head and the metal fitting remains constant, thereby improving the uniformity and effect of spraying.
[0007] The technical scheme adopted by the utility model is as follows:
[0008] The utility model provides a surface spraying equipment for metal fittings processing, including the base, be provided with first sliding groove and semicircle board on the base, open the arc slot on the semicircle board, be provided with semicircle protection pad inside the arc slot, and be provided with circular top plate on the semicircle board, be provided with rotating assembly in the center position of circular top plate top, be provided with the connecting frame that is connected with semicircle protection pad on rotating assembly, be provided with telescopic assembly on the bottom of base and circular top plate, be provided with fixed disc on every telescopic assembly, be provided with metal fittings between two fixed discs,
[0009] Be provided with horizontal movement subassembly inside the first sliding groove, be provided with connecting plate on horizontal movement subassembly, open the second sliding groove on the connecting plate, be provided with longitudinal movement subassembly inside the second sliding groove, be provided with connecting rod on longitudinal movement subassembly, be provided with elastic component on the one end of connecting rod, be connected with two symmetrical support plates on the one end of elastic component, be provided with the roller that is attached with metal fittings rotationally between two support plates, and the spray head is connected with the liquid storage cylinder arranged on the elastic component through the connecting pipe, and be provided with pump body on the connecting pipe.
[0010] Further, the rotating assembly includes a first motor disposed at the center of the top of the circular top plate, and the output end of the first motor is connected with the connecting frame.
[0011] Further, the telescopic assembly includes an electric telescopic rod disposed at the top of the base and the bottom of the circular top plate, and the telescopic end of the electric telescopic rod is connected with the fixed disc.
[0012] Further, the fixed disc is provided with an anti-slip surface.
[0013] Further, the horizontal movement subassembly includes a second motor disposed inside the first sliding groove, a first threaded rod is mounted on the output end of the second motor, a first threaded sleeve is sleeved on the first threaded rod, and the top of the first threaded sleeve is connected with the connecting plate.
[0014] Further, the longitudinal movement subassembly includes a third motor disposed inside the second sliding groove, a second threaded rod is mounted on the output end of the third motor, a second threaded sleeve is sleeved on the second threaded rod, and one side of the second threaded sleeve is connected with the connecting rod.
[0015] Further, the elastic component includes a hollow cylinder connected with the connecting rod, a spring is disposed inside the hollow cylinder, a piston disc is disposed on one side of the spring, a movable rod is mounted on the piston disc, and one end of the movable rod away from the piston disc penetrates out of the hollow cylinder and is connected with the two support plates.
[0016] The utility model obtains the technical effect for:
[0017] Firstly, the prepared paint spraying liquid is injected into the liquid storage cylinder to ensure sufficient liquid supply, then the metal accessory to be sprayed is stably placed between the two fixing discs, the telescopic assembly is started, the telescopic assembly drives the fixing disc to move along the preset direction, gradually approaches the metal accessory from both sides, and tightly fixes the metal accessory, in the process, the roller is fully attached to the surface of the metal accessory, then the rotating assembly drives the connected connecting frame to rotate, so that the connecting frame drives the semicircular protective plate to smoothly rotate in the arc-shaped groove, when the semicircular protective plate is completely rotated in place, a closed protective shell is formed with the semicircular plate, and the area for paint spraying operation is tightly surrounded. In this way, the atomized liquid generated in the paint spraying process is effectively limited in the closed space, the outward diffusion of the atomized liquid is greatly prevented, and the potential harm to the surrounding environment and the operator's body is significantly reduced, then the transverse moving assembly is started, which drives the connecting plate to accurately displace in the horizontal direction along the first sliding groove, and simultaneously, the longitudinal moving assembly also starts to work and drives the connecting rod to accurately move in the vertical direction in the hollow shell. Through the cooperative operation of the transverse moving assembly and the longitudinal moving assembly, the spray head connected to the longitudinal moving assembly can reach any position on the surface of the metal accessory, and in the moving process, the elastic assembly plays a key role when encountering irregular shapes on the surface of the metal accessory. Due to the protrusions or depressions on the surface of the metal accessory, different forces are generated on the roller in different directions. The elastic assembly can generate corresponding expansion or rebound according to the changes of the forces. When the protruding part is encountered, the elastic assembly is compressed, so that the roller and the spray head can move upward, and when the recessed part is encountered, the elastic assembly is stretched, so that the roller and the spray head are pushed to move downward. In this way, the roller is always tightly attached to the irregular surface of the metal accessory, and the distance between the spray head and the metal accessory is always kept constant. Under the condition that the distance between the spray head and the metal accessory is constant, the pump body is started, the pump body draws and pressurizes the paint spraying liquid in the liquid storage cylinder through the connecting pipe, and then uniformly sprays the paint spraying liquid on the surface of the metal accessory from the spray head. Since the distance between the spray head and the metal accessory is constant, the paint spraying liquid can reach each part of the metal accessory at the same speed and pressure, so that uniform and high-quality spraying effect is realized. The device not only can protect during paint spraying and improve the safety of people, but also can ensure that the distance between the spray head and the metal accessory is constant, thereby improving the uniformity and effect of spraying. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the whole structure schematic diagram of the utility model;
[0019] Figure 2 It is the structure schematic diagram of semicircular protective plate work time of the utility model;
[0020] Figure 3 is the structural schematic view of the horizontal moving assembly and the longitudinal moving assembly of the utility model;
[0021] Figure 4 is the structural schematic view of the elastic assembly of the utility model.
[0022] In the drawings, the component list represented by each reference numeral is as follows:
[0023] 1, base; 2, first sliding groove; 3, semicircular plate; 4, arc-shaped groove; 5, semicircular protective plate; 6, circular top plate; 7, connecting frame; 8, fixed disc; 9, connecting plate; 11, connecting rod; 12, support plate; 13, roller; 14, spray head; 15, liquid storage cylinder; 16, first motor; 17, electric telescopic rod; 18, second motor; 19, first threaded rod; 20, first threaded sleeve; 21, third motor; 22, second threaded rod; 23, second threaded sleeve; 24, hollow cylinder; 25, spring; 26, piston disc; 27, movable rod. DETAILED DESCRIPTION
[0024] In order to make the purpose and advantages of the utility model more clear and obvious, the utility model is specifically described below in combination with examples. It should be understood that the following text is only used to describe one or several specific embodiments of the utility model, and does not strictly limit the protection scope specifically requested by the utility model.
[0025] As Figures 1-4 indicated, the technical scheme adopted by the utility model is specifically as follows: a surface spraying equipment for metal fitting machining, comprising a base 1, the base 1 is provided with a first sliding groove 2 and a semicircular plate 3, the semicircular plate 3 is provided with an arc-shaped groove 4, the arc-shaped groove 4 is internally provided with a semicircular protective plate 5, and the semicircular plate 3 is provided with a circular top plate 6, the circular top plate 6 is provided with a rotating assembly at the top center position, the rotating assembly is provided with a connecting frame 7 connected with the semicircular protective plate 5, the base 1 top and the circular top plate 6 bottom are both provided with an extension assembly, each extension assembly is provided with a fixed disc 8, and the two fixed discs 8 are provided with a metal fitting therebetween.
[0026] The first sliding groove 2 is internally provided with a horizontal moving assembly, the horizontal moving assembly is provided with a connecting plate 9, the connecting plate 9 is provided with a second sliding groove, the second sliding groove is internally provided with a longitudinal moving assembly, the longitudinal moving assembly is provided with a connecting rod 11, one end of the connecting rod 11 is provided with an elastic assembly, one end of the elastic assembly is connected with two symmetrical support plates 12, the two support plates 12 are rotatably provided with a roller 13 abutting the metal fitting therebetween, and one of the support plates 12 is provided with a spray head 14 at the top, the spray head 14 is connected with a liquid storage cylinder 15 provided on the elastic assembly through a connecting pipe, and the connecting pipe is provided with a pump body.
[0027] The rotating assembly comprises a first motor 16 arranged at the center of the top of the circular top plate 6, and the output end of the first motor 16 is connected with the connecting frame 7. The connecting frame 7 is driven by the first motor 16 to rotate the semicircular protective plate 5 in the arc-shaped groove 4, so as to form a sealed shell, thereby preventing the atomized liquid from running out during painting and causing harm to the human body.
[0028] It should be noted that the center of the circular top plate 6, the center of the semicircular protective plate 5 and the center of the arc-shaped groove 4 are the same. In this way, the semicircular protective plate 5 can rotate in the arc-shaped groove 4.
[0029] The telescopic assembly comprises an electric telescopic rod 17 arranged at the top of the base 1 and the bottom of the circular top plate 6. The telescopic end of the electric telescopic rod 17 is connected with the fixed disc 8. The fixed disc 8 is driven by the electric telescopic rod 17 to move, thereby fixing the metal fittings.
[0030] The fixed disc 8 is provided with an anti-skid surface, which can improve the fixing effect.
[0031] The transverse moving assembly comprises a second motor 18 arranged in the first sliding groove 2. The output end of the second motor 18 is provided with a first threaded rod 19. The first threaded rod 19 is provided with a first threaded sleeve 20. The top of the first threaded sleeve 20 is connected with the connecting plate 9. The first threaded rod 19 is driven by the second motor 18 to rotate, thereby driving the connecting plate 9 to move transversely.
[0032] The longitudinal moving assembly comprises a third motor 21 arranged in the second sliding groove. The output end of the third motor 21 is provided with a second threaded rod 22. The second threaded rod 22 is provided with a second threaded sleeve 23. One side of the second threaded sleeve 23 is connected with the connecting rod 11. The second threaded sleeve 23 is driven by the third motor 21 to drive the connecting rod 11 to move longitudinally.
[0033] The elastic assembly comprises a hollow cylinder 24 connected with the connecting rod 11, the hollow cylinder 24 is internally provided with a spring 25, one side of the spring 25 is provided with a piston disc 26, the piston disc 26 is installed with a movable rod 27, one end of the movable rod 27 away from the piston disc 26 penetrates out of the hollow cylinder 24 and is connected with the two supporting plates 12, when the surface of the metal fitting exists irregular shape, the roller 13 on the supporting plate 12 will feel the change and generate corresponding displacement demand, since the movable rod 27 is connected with the supporting plate 12, the displacement demand of the roller 13 will be transmitted to the movable rod 27, so that the movable rod 27 generates movement. The movement of the movable rod 27 will drive the piston disc 26 to move in the hollow cylinder 24, so as to compress or stretch the spring 25. The compression or stretching of the spring 25 will generate corresponding elastic force, which is transmitted to the supporting plate 12 through the piston disc 26 and the movable rod 27, so that the supporting plate 12 can closely adhere to the irregular surface of the metal fitting, so as to keep the distance between the nozzle 14 and the metal fitting constant, thereby improving the uniformity and effect of spraying.
[0034] The model of the pump body is a plunger pump 3DP60 type, which can provide higher pressure and more stable flow, and is suitable for the case with higher requirements on spraying quality.
[0035] The hollow cylinder 24 is installed with a liquid storage cylinder 15 outside, so that the spraying demand can be met, the connecting pipe is a hose, which can meet the demand of horizontal movement and longitudinal movement, the liquid storage cylinder 15 is provided with a liquid inlet pipe, so that the liquid can enter through the liquid inlet pipe.
[0036] The working principle of the utility model is as follows: firstly, the prepared paint liquid is carefully injected into the liquid storage cylinder 15, ensuring sufficient liquid supply, then the metal fittings to be sprayed are placed between the two fixed discs 8, the telescopic assembly is started, the telescopic assembly drives the fixed disc 8 to move along the preset direction, gradually approaching the metal fittings from both sides until tightly fixing it, in the process, the roller 13 is fully attached to the surface of the metal fittings, then the rotating assembly drives the connected frame 7 to rotate, so that the connected frame 7 drives the semicircular protective plate 5 to smoothly rotate in the arc-shaped groove 4, when the semicircular protective plate 5 is completely rotated in place, it forms a closed protective shell together with the semicircular plate 3, tightly surrounding the area where the paint spraying operation is being carried out. In this way, the atomized liquid generated in the paint spraying process is effectively limited in this closed space, greatly preventing its outward dispersion, thereby significantly reducing the potential harm to the surrounding environment and the operator's body, then the transverse moving assembly is started, which drives the connecting plate 9 to accurately displace in the horizontal direction along the first sliding groove 2, at the same time, the longitudinal moving assembly also starts to work, driving the connecting rod 11 to accurately move in the vertical direction inside the hollow shell. Through the coordinated operation of the transverse moving assembly and the longitudinal moving assembly, the spray head 14 connected to the longitudinal moving assembly can reach any position on the surface of the metal fittings, in the moving process, when encountering irregular shapes on the surface of the metal fittings, the elastic assembly plays a key role. Due to the protrusions or depressions on the surface of the metal fittings, different forces will be generated on the roller 13. The elastic assembly can produce corresponding stretching or rebound according to the changes of these forces. When encountering protruding parts, the elastic assembly is compressed, enabling the roller 13 and the spray head 14 to move upward, when encountering recessed parts, the elastic assembly stretches, pushing the roller 13 and the spray head 14 to move downward. In this way, the roller 13 is always tightly attached to the irregular surface of the metal fittings, thereby ensuring that the distance between the spray head 14 and the metal fittings always remains constant. Under the condition that the distance between the spray head 14 and the metal fittings remains constant, the pump body is started, which draws and pressurizes the paint liquid in the liquid storage cylinder 15 through the connecting pipe, and then uniformly sprays it onto the surface of the metal fittings from the spray head 14. Since the distance between the spray head 14 and the metal fittings is constant, the paint liquid can reach all parts of the metal fittings at the same speed and pressure, thereby achieving uniform and high-quality spraying effect. The device not only can protect during paint spraying, improve people's safety, but also ensures that the distance between the spray head 14 and the metal fittings remains constant, thereby improving the uniformity and effect of spraying.
[0037] The above only is the preferred embodiment of the utility model, it should be pointed out, for ordinary skilled person in the art, without departing from the principle of the utility model, can make a number of improvements and refinements, these improvements and refinements also should be considered the protection scope of the utility model.The structure, device and operating method not specifically described and explained in the utility model, are implemented according to conventional means in the art, unless specifically described and limited.
Claims
1. A surface spraying apparatus for metal fitting machining, comprising a base (1), characterized in that: The base (1) is provided with a first sliding groove (2) and a semicircular plate (3), an arc-shaped slot (4) is formed in the semicircular plate (3), a semicircular protective plate (5) is arranged in the arc-shaped slot (4), a circular top plate (6) is arranged on the semicircular plate (3), a rotating assembly is arranged at the top center of the circular top plate (6), a connecting frame (7) connected with the semicircular protective plate (5) is arranged on the rotating assembly, and telescopic assemblies are arranged on the top of the base (1) and the bottom of the circular top plate (6); a fixed disc (8) is arranged on each telescopic assembly, and a metal fitting is arranged between the two fixed discs (8). A horizontal moving assembly is arranged in the first sliding groove (2), a connecting plate (9) is arranged on the horizontal moving assembly, a second sliding groove is formed in the connecting plate (9), a vertical moving assembly is arranged in the second sliding groove, a connecting rod (11) is arranged on the vertical moving assembly, an elastic assembly is arranged at one end of the connecting rod (11), two symmetrical supporting plates (12) are connected at one end of the elastic assembly, a roller (13) abutting against the metal fitting is rotatably arranged between the two supporting plates (12), a spray head (14) is arranged at the top of one of the supporting plates (12), the spray head (14) is connected with a liquid storage cylinder (15) through a connecting pipe, the liquid storage cylinder (15) is arranged on the elastic assembly, and a pump body is arranged on the connecting pipe.
2. A surface spraying apparatus for processing of metal fittings according to claim 1, characterized in that: The rotating assembly comprises a first motor (16) arranged at the top center of the circular top plate (6), and the output end of the first motor (16) is connected with the connecting frame (7).
3. The surface spraying apparatus for machining of metal fittings as claimed in claim 1, wherein: The telescopic assembly comprises an electric telescopic rod (17) arranged on the top of the base (1) and the bottom of the circular top plate (6), and the telescopic end of the electric telescopic rod (17) is connected with the fixed disc (8).
4. The surface spraying apparatus for machining of metal fittings according to claim 1, characterized in that: An anti-skid surface is arranged on the fixed disc (8).
5. The surface spraying apparatus for processing a metal fitting according to claim 1, characterized in that: The horizontal moving assembly comprises a second motor (18) arranged in the first sliding groove (2), a first threaded rod (19) is arranged at the output end of the second motor (18), a first threaded sleeve (20) is sleeved on the first threaded rod (19), and the top of the first threaded sleeve (20) is connected with the connecting plate (9).
6. A surface spraying apparatus for processing of metal fittings as claimed in claim 1, wherein: The vertical moving assembly comprises a third motor (21) arranged in the second sliding groove, a second threaded rod (22) is arranged at the output end of the third motor (21), a second threaded sleeve (23) is sleeved on the second threaded rod (22), and one side of the second threaded sleeve (23) is connected with the connecting rod (11).
7. The surface spraying apparatus for machining of metal fittings as claimed in claim 1 wherein: The elastic assembly comprises a hollow cylinder (24) connected with the connecting rod (11), a spring (25) is arranged in the hollow cylinder (24), a piston disc (26) is arranged at one side of the spring (25), a movable rod (27) is arranged on the piston disc (26), and one end of the movable rod (27) away from the piston disc (26) penetrates out of the hollow cylinder (24) and is connected with the two supporting plates (12).