Mortar material production device with waterproof and anti-corrosion effects

By employing a separate processing strategy, utilizing a conveyor dryer and a moisture exhaust fan to dehumidify the sand during transport, the problems of water vapor retention and low screening efficiency in existing technologies are solved, resulting in a highly efficient mortar material production device.

CN223571250UActive Publication Date: 2025-11-21SONGYANG JUNBO ENGINEERING CO LTD
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Patent Information

Application Number
CN202423059013.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing mortar material production equipment suffers from water vapor retention and accumulation during dehumidification and screening processes, resulting in poor dehumidification effects. Furthermore, incompletely dehumidified sand affects screening efficiency, and some sand remains incompletely dried after screening.

Method used

A separate processing strategy is adopted, in which the sand is dehumidified during the sand conveying process by a conveyor dryer, and the moisture is discharged by a moisture exhaust fan. The sand is then screened in conjunction with an open screening drum to avoid moisture retention and condensation, ensuring that the sand is basically dry before screening.

Benefits of technology

It improves screening efficiency and dehumidification effect, prevents water vapor condensation and equipment corrosion, extends the service life of the equipment, and ensures the dryness of sand before screening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mortar material production device with waterproof and anti-corrosion effects, which comprises a screening roller, a discharge manhole is arranged on the screening roller, the screening roller is respectively and rotatably connected with two support racks, and the output end of one driving part is fixed with the screening roller; the screening roller is rotationally communicated with the conveying dryer, and a moisture exhaust fan is fixedly installed above the conveying dryer. According to the utility model, the traditional dehumidification and screening combined treatment mode is abandoned. Dehumidification is carried out in the sand conveying process through the conveying dryer, moisture is effectively discharged in cooperation with the moisture exhaust fan, moisture retention and accumulation are avoided, and potential problems are prevented. In addition, dehumidification and screening are performed separately, so that sand in the screening roller is not easy to coagulate into blocks, and the screening efficiency is remarkably improved. And the open environment of the screening roller can further discharge water vapor in the sand, and normal screening work is not affected.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to mortar production technical field, especially relate to a mortar material production device with waterproof and anticorrosive effect. BACKGROUND

[0002] With the acceleration of urbanization process in China, as the indispensable bonding material in building brick, the demand of mortar also presents a significant growth trend. Mortar is mainly composed of sand, cement, lime paste, clay and other cementing materials in a certain proportion, and water.

[0003] In order to improve the overall quality of mixed mortar, efficient dehumidification treatment of sand is particularly important. However, there are some deficiencies in the prior art, for example, a kind of mortar material production device with waterproof and anticorrosive function introduced in the Chinese utility model patent document with announcement number CN 216655317 U, although it tries to dehumidify sand in the screening process by hot air generated by drying fan, but the actual effect is not satisfactory. Specifically, the device dehumidifies in the relatively closed shell, which leads to the evaporation of water vapor in the shell, and then condenses into water droplets, which not only weakens the dehumidification effect, but also may cause subsequent problems.

[0004] In addition, because dehumidification and screening are processed at the same time, the moisture in the sand that has been bonded into blocks may be difficult to evaporate quickly, which affects the screening effect. More seriously, part of the sand may not be completely dehumidified before being screened out, which further reduces the efficiency and effect of dehumidification.

[0005] Therefore, it is necessary to invent a kind of mortar material production device with waterproof and anticorrosive effect. INVENTION CONTENTS

[0006] In order to solve the above technical problems, the utility model provides a kind of mortar material production device with waterproof and anticorrosive effect, including screening roller, discharge manhole, support frame, drive component, conveying dryer and moisture exhaust fan, the discharge manhole is installed and arranged on the screening roller, the screening roller is rotatably connected with two support frames respectively, and the output end of one drive component is fixed with the screening roller;The screening roller is rotatably connected with the conveying dryer, and the moisture exhaust fan is fixedly installed above the conveying dryer.

[0007] Preferably, the screening drum comprises a screening drum, a sieve plate, an end cover and a feeding port, a plurality of the sieve plates are fixedly arranged in the screening drum, the end covers are fixedly arranged at two ends of the screening drum, the two end covers are rotatably connected with corresponding support frames, one end cover is fixed with an output end of a driving part, and the other end cover is provided with the feeding port and is rotatably connected with a discharge port of a conveying dryer.

[0008] Preferably, a discharge manhole is arranged on the end cover close to the driving part, and a feeding port is arranged on the end cover away from the driving part, and the end cover is arranged adjacent to the conveying dryer.

[0009] Preferably, the sieve plates fixedly arranged in the screening drum are arranged in a spiral line path, the sieve plates do not block the screening holes of the screening drum, the screening drum is located directly above a guide cover, and the guide cover is fixedly arranged on the two support frames.

[0010] Preferably, the guide cover is a conical geometric structure with a rectangular upper opening and a circular lower opening, and materials screened by the screening drum are allowed to fall into the guide cover by free fall.

[0011] Preferably, the conveying dryer comprises a feeder shell, a discharge port, a fixing seat, a feeding screw, a screw motor and a heating inner liner, the feeder shell is provided with a discharge port on one side thereof and a discharge port on the other side thereof, the feeding screw is rotatably arranged in the feeder shell and is rotatably connected with the fixing seat fixedly arranged on the inside of the feeder shell, a screw motor fixedly arranged on the inside of the feeder shell is fixed with the lower end of the feeding screw, and the heating inner liner is fixedly arranged in the feeder shell and is located outside the feeding screw.

[0012] Preferably, a plurality of moisture discharge holes are arranged on the top of the feeder shell, and a moisture exhaust fan is fixedly arranged on the outside of the feeder shell, and the moisture exhaust fan can exhaust the moisture retained in the feeder shell.

[0013] Compared with the prior art, the present application has the following beneficial effects:

[0014] The present application discards the traditional mode of combining and processing dehumidification and screening, and instead adopts an innovative separate processing strategy. Specifically, the present application dehumidifies the sand during the conveying process by using the conveying dryer, and cooperates with the moisture exhaust fan to effectively exhaust the generated moisture, thereby preventing the moisture from being retained and accumulated in the device, and preventing subsequent problems such as moisture condensation into water droplets to weaken the dehumidification effect, or water droplets eroding the device structure.

[0015] In addition, since the dehumidification and the screening are processed separately, the sand in the screening roller is not easy to be condensed into blocks, which significantly improves the subsequent screening efficiency. Meanwhile, the screening roller is open to the environment, so that the screening roller can further discharge the water vapor retained in the sand, and this process will not affect the normal screening work. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the overall structure schematic diagram of the utility model.

[0017] Figure 2 is the partial section structure schematic diagram of the screening roller of the utility model.

[0018] Figure 3 is the partial section structure schematic diagram of the conveying dryer of the utility model.

[0019] Figure 4 is the front view structure schematic diagram of the utility model Figure 3 .

[0020] In the drawing:

[0021] Screening roller 1, screening roller 11, throwing sieve plate 12, end cover 13, feed inlet 14, discharge hole 2, support frame 3, driving part 4, conveying dryer 5, feeder shell 51, discharge pipe 52, pouring port 53, fixed seat 54, feeding screw 55, screw motor 56, heating inner liner 57, moisture exhaust fan 6, material guide cover 7. DETAILED DESCRIPTION

[0022] In order to make the personnel in the technical field better understand the utility model scheme, the technical scheme in the utility model embodiment will be clearly and completely described below, obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor should belong to the scope of the utility model protection.

[0023] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0024] As shown in the accompanying Figure 1 to the accompanying Figure 4 :

[0025] The utility model provides a mortar material production device with waterproof and anticorrosive effect, including screening cylinder 1, discharge manhole 2, support frame 3, drive part 4, conveying dryer 5 and humidity exhaust fan 6, screening cylinder 1 is installed with discharge manhole 2, screening cylinder 1 is rotatably connected with two support frame 3 respectively, and the output of one drive part 4 is fixed with screening cylinder 1, screening cylinder 1 is rotatably connected with conveying dryer 5, and humidity exhaust fan 6 is fixedly installed above conveying dryer 5.

[0026] Further, screening cylinder 1 includes screening cylinder 11, sieve plate 12, end cover 13 and feed inlet 14, a plurality of sieve plates 12 are fixedly installed in screening cylinder 11. These sieve plates 12 are distributed in helical line path, which ensures that sand is fully screened in the cylinder. End covers 13 are fixedly installed at both ends of screening cylinder 11, and the two end covers 13 are rotatably connected with support frames 3, so that screening cylinder 11 can rotate stably. Discharge manhole 2 is arranged on the end cover 13 close to drive part 4, which facilitates maintenance and cleaning by the operator. The end cover 13 away from drive part 4 is provided with feed inlet 14, which is rotatably connected with the discharge pipe opening 52 of conveying dryer 5, ensuring that sand can smoothly enter screening cylinder 1 from conveying dryer 5.

[0027] Further, the feed inlet 14 of the screening drum 1 is ingeniously connected with the discharge pipe 52 of the conveying dryer 5, which design makes the sand dry during the conveying process, reducing the moisture content when entering the screening drum 1. At the same time, since the feed inlet 14 is located on the end cover 13 away from the driving part 4, and is arranged adjacent to the conveying dryer 5, this layout not only optimizes the space utilization, but also ensures the continuity of sand conveying.

[0028] Further, the screening drum 11 is located directly above the material guide cover 7, the upper opening of the material guide cover 7 is rectangular, the lower opening is circular, and the overall structure presents a conical geometric body, and the lower part of the material guide cover 7 is provided with a belt conveying device. This design allows the sand to freely fall through the material guide cover 7 onto the conveying device below after screening, ensuring the efficiency of screening and avoiding the scattering and waste of sand.

[0029] Further, the conveying dryer 5 includes a feeder shell 51, a discharge port 53, a fixed seat 54, a feeding screw 55, a screw motor 56, and a heating inner liner 57. The upper side and the lower side of the feeder shell 51 are respectively provided with a discharge pipe 52 and a discharge port 53. The feeding screw 55 is rotatably installed inside the feeder shell 51 and is rotatably connected with the fixed seat 54 fixedly installed inside the upper part of the feeder shell 51. The output end of the screw motor 56 fixedly installed inside the lower part of the feeder shell 51 is fixedly connected with the lower end of the feeding screw 55. The heating inner liner 57 is fixedly installed inside the feeder shell 51 and is located outside the feeding screw 55. The feeding screw 55 rotates under the drive of the screw motor 56 to convey the sand from the feeder shell 51 to the screening drum 1 through the discharge pipe 52. At the same time, the heating inner liner 57 heats and dries the sand to remove excess moisture. The top of the feeder shell 51 is also provided with a plurality of moisture exhaust holes, which cooperate with the externally fixed moisture exhaust fan 6 to quickly exhaust the moisture inside the feeder shell 51, ensuring the drying effect.

[0030] Further, the moisture exhaust fan 6 is an indispensable part of the conveying dryer 5. It is fixedly installed on the outside of the feeder shell 51, and by extracting the moisture inside the feeder shell 51, it ensures the dryness of the sand during the conveying and drying process. This design not only improves the drying efficiency, but also avoids the retention and accumulation of moisture inside the device, prolonging the service life of the device.

[0031] The working principle is as follows: first, the sand with high water content is poured into the feeder shell 51 through the discharge port 53. Start the screw motor 56, and the output end of the screw motor 56 drives the feeding screw 55 to rotate inside the feeder shell 51. The rotational movement of the feeding screw 55 lifts the sand upward from the bottom of the feeder shell 51 and pushes it forward along the inner wall of the feeder shell 51, until the sand is conveyed into the screening drum 1 through the discharge pipe 52.

[0032] In the process of sand being transported, the heating inner liner 57 heats and dries the sand inside the feeder shell 51. The heat generated by the heating inner liner 57 causes the excess moisture in the sand to evaporate rapidly, thereby achieving the purpose of removing moisture. At the same time, the moisture exhaust hole opened at the top of the feeder shell 51 and the externally fixed moisture exhaust fan 6 work together to quickly exhaust the moisture inside the feeder shell 51, ensuring the dryness of the sand during the transportation and drying process.

[0033] Then, the sand that has undergone drying treatment enters the screening drum 1. The screening drum 1 rotates smoothly under the drive of the drive part 4, and the inside of the throwing screen plate 12 is distributed in a spiral line path to fully screen the sand. The sand falls through the screening holes of the screening drum 11 into the material guide cover 7 below.

[0034] The upper opening of the material guide cover 7 is rectangular, the lower opening is circular, and the whole presents a conical geometric structure, so that the sand can smoothly fall through the material guide cover 7 onto the belt conveyor below. The belt conveyor transports the screened sand to the subsequent mortar material production process.

[0035] During the entire working process, the operator can maintain and clean the inside of the screening drum 1 through the discharge manhole 2, ensuring the normal operation of the device. At the same time, since the sand has been dried during transportation, the moisture content when entering the screening drum 1 is reduced, improving the screening efficiency and screening quality.

[0036] The technical scheme disclosed in the utility model, or the technical scheme designed by the person skilled in the art inspired by the technical scheme of the utility model, which achieves the above technical effects, falls within the protection scope of the utility model.

Claims

1. A device for producing a mortar material having a waterproof and anticorrosive effect, characterized in that, Including screening drum (1), discharge manhole (2), support frame (3), drive part (4), conveying dryer (5) and moisture exhaust fan (6), the discharge manhole (2) is installed on the screening drum (1), the screening drum (1) is rotatably connected with two support frames (3) respectively, and the output end of one drive part (4) is fixed with the screening drum (1);Screening drum (1) is rotatably connected with conveying dryer (5), and moisture exhaust fan (6) is fixedly installed above conveying dryer (5).

2. The device for producing a mortar material with waterproof and anticorrosive effects according to claim 1, characterized in that: The screening drum (1) includes screening drum (11), throwing sieve plate (12), end cover (13) and feed inlet (14), a plurality of throwing sieve plates (12) are fixedly installed in the screening drum (11), end covers (13) are fixedly installed at both ends of the screening drum (11), two end covers (13) are rotatably connected with corresponding support frames (3) respectively, one end cover (13) is fixed with the output end of the drive part (4), and the other end cover (13) is provided with a feed inlet (14), and the feed inlet (14) is rotatably connected with the discharge port (52) of the conveying dryer (5).

3. The apparatus for producing a mortar material having a waterproof and anticorrosive effect according to claim 2, wherein: The end cover (13) close to the drive part (4) is provided with a discharge manhole (2), and the end cover (13) away from the drive part (4) is provided with a feed inlet (14), and the end cover (13) is arranged adjacent to the conveying dryer (5).

4. The apparatus for producing a mortar material having a waterproof and anticorrosive effect according to claim 2, wherein: The throwing sieve plates (12) fixedly installed in the screening drum (11) are arranged in spiral line path, the throwing sieve plates (12) do not block the screening holes of the screening drum (11), the screening drum (11) is located directly above the material guide cover (7), and the material guide cover (7) is fixedly installed on the two support frames (3).

5. The apparatus for producing a mortar material having a waterproof and anticorrosive effect according to claim 4, wherein: The upper opening of the material guide cover (7) is rectangular, the lower opening is circular, and the whole is a conical geometric structure, and the material screened by the screening drum (11) is allowed to fall freely into the material guide cover (7).

6. The apparatus for producing a mortar material having a waterproof and anticorrosive effect according to claim 3, wherein: The conveying dryer (5) includes a feeder shell (51), a discharge port (52), a fixed seat (54), a feeding screw (55), a screw motor (56) and a heating inner liner (57), the upper side and the lower side of the feeder shell (51) are provided with a discharge port (52) and a discharge port (53) respectively, the feeding screw (55) is rotatably installed in the feeder shell (51), and is rotatably connected with the fixed seat (54) fixedly installed inside the feeder shell (51), the output end of the screw motor (56) fixedly installed inside the feeder shell (51) is fixed with the lower end of the feeding screw (55);The feeder shell (51) is fixedly installed with a heating inner liner (57), and the heating inner liner (57) is located outside the feeding screw (55).

7. A device for producing a mortar material with waterproof and anticorrosive effects according to claim 6, characterized in that: A plurality of moisture exhaust holes are formed in the top of the feeder shell (51), and the moisture exhaust fan (6) is fixedly installed on the outside of the feeder shell (51), and the moisture exhaust fan (6) is used to exhaust the moisture retained in the feeder shell (51).

Citation Information

Patent Citations

  • Mortar material production device with waterproof and anti-corrosion effects

    CN216655317U