Cleaning device for flange plate machining
By designing an automated flange cleaning device, combined with ultrasonic cleaning and a dryer, the problems of high labor intensity, poor cleaning effect and inconvenient waste liquid treatment in the existing technology have been solved, achieving efficient cleaning, drying and waste liquid treatment.
Patent Information
- Application Number
- CN202422719878.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing flange cleaning equipment is labor-intensive, has mediocre cleaning results, cannot achieve integrated cleaning, drying and storage, and waste liquid cannot be stored and discharged in a unified manner.
A cleaning device comprising an ultrasonic transmission box, a cleaning box, a drying box, and a wastewater tank is designed. It achieves automated cleaning, drying, and wastewater treatment through ultrasonic cleaning, drying by a dryer, and collection of wastewater in the wastewater tank.
It enables automated cleaning, drying, and waste liquid collection of flanges, reducing manual labor intensity, improving cleaning efficiency, and providing unified waste liquid treatment.
Smart Images

Figure CN223571507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flange plate cleaning equipment technical field especially relates to a kind of cleaning device for flange plate processing. BACKGROUND
[0002] Flange plate is an important component for connecting pipes, valves, pumps and other equipment, it is usually composed of a circular plane, with some holes for mounting bolts, so as to connect flange plate with other equipment or pipes, flange plate is usually made of metal materials (such as carbon steel, stainless steel, cast iron, etc.), and some special purposes require the use of special material flange plate, flange plate is usually used in the following aspects: connecting pipes: flange plate is widely used in connecting pipe system, so that pipes can be easily disassembled and replaced, connecting valves and pumps: flange plate is also used to connect valves and pumps, so that these devices can be easily installed and maintained, providing sealing: the bolts and gaskets of flange plate connection can provide sealing to prevent liquid or gas leakage, according to different use scenarios and connection requirements, flange plate has different types and specifications, such as the connection mode of flange plate has butt welding flange, threaded flange, blind flange, sliding flange, etc.
[0003] However, the existing flange plate cleaning equipment usually uses manual brushing, stirring and cleaning to clean the flange plate, which not only has high labor intensity, but also has general cleaning effect, cannot realize cleaning, drying, storage integration, and waste liquid cannot be stored and discharged uniformly, therefore, the technical personnel in the field provide a kind of cleaning device for flange plate processing to solve the problems existing in the prior art. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art, and provides a kind of cleaning device for flange plate processing.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of cleaning device for flange plate processing, including workbench and two ultrasonic transmission boxes, two ultrasonic transmission boxes are respectively arranged in the top middle left side position of workbench, the inner side wall middle position of two ultrasonic transmission boxes is equipped with cleaning tank, the two side wall middle top position of two cleaning tanks is equipped with lug, the bottom middle both sides position of two cleaning tanks is rotatably connected with hinged plate, the top middle rear side position of workbench is slidably connected with two sliding seats, the front side wall middle position of two sliding seats is slidably connected with lifting seat, two lifting seats are respectively located in the upper side position of two cleaning tanks, the bottom middle both sides position of two lifting seats is slidably connected with two movable hooks, two groups of movable hooks are matched with two groups of lugs respectively, the top middle left side position of workbench is also provided with drying box.
[0006] Further, when the cleaning box moves to the upper side position of the drying box, two groups of open-close plates are opened under the action of two groups of micro-motors, the flange plate falls into the drying box and is dried under the action of the dryer, the waste liquid flows into the drain through the filter screen and is finally stored in the sewage tank, and the two cleaning boxes are reset under the transmission of the lifting seat after the discharging is completed.
[0007] Further, the sewage tank is used for storing waste liquid, facilitating subsequent unified cleaning.
[0008] Further, the waste liquid is discharged into the sewage tank through two liquid discharge valves after cleaning.
[0009] Further, two groups of open-close plates are opened under the action of two groups of micro-motors, and the flange plate falls into the drying box.
[0010] Further, the waste liquid flows into the drain through the filter screen and is finally stored in the sewage tank under the action of the dryer.
[0011] Further, under the action of the output end of the first motor on the counterclockwise rotation of the first lead screw, the two sliding seats are synchronously moved to the right side, and the two cleaning boxes are moved to the upper side position of the drying box.
[0012] Further, the output ends of the two second motors further act on the two transmission lead screws to rotate clockwise, so that the two lifting seats move upward.
[0013] Further, the output ends of the third motor act on the two positive and negative screws to rotate counterclockwise, respectively, so that the two groups of movable hooks move in opposite directions and penetrate the open ends of the two groups of lug ears.
[0014] Further, a water tank is installed in the middle left side of the front wall of the workbench, and the output end of the water tank is connected with two liquid feeding mechanisms, and the output ends of the two liquid feeding mechanisms are connected with the input ends of two ultrasonic transmission boxes.
[0015] Further, the output end of the sewage tank is connected with a drain.
[0016] The utility model has the following beneficial effects:
[0017] 1、the utility model discloses when the cleaning box moves to the upper side position of the drying box, two groups of open-close plates are opened under the action of two groups of micro-motors, the flange plate falls into the drying box and is dried under the action of the dryer, the waste liquid flows into the drain through the filter screen and is finally stored in the sewage tank, and the two cleaning boxes are reset under the transmission of the lifting seat after the discharging is completed, the flange plate after drying is placed in the drying box, and manual unified inspection is convenient.
[0018] 2、 the utility model discloses, through two liquid feeding mechanisms, the water liquid in water tank is sent to two ultrasonic drive cases, and water liquid is infiltrated through the water infiltration net of four sides of two cleaning tanks, contacts with flange plate, and is cleaned to flange plate through ultrasonic wave, and after cleaning, waste liquid is discharged to sewage tank through two liquid discharge valves. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a perspective view of the cleaning device for flange plate machining provided by the utility model;
[0020] Figure 2 It is an explosion schematic view of the cleaning tank and the ultrasonic drive case;
[0021] Figure 3 It is a front cutaway schematic view of the lifting seat;
[0022] Figure 4 It is a transmission cutaway view of the opening and closing plate;
[0023] Figure 5 It is Figure 1 the enlarged schematic view of the middle A.
[0024] LEGEND:
[0025] 1, operation table, 2, chute, 3, first screw rod, 4, sliding seat, 5, second motor, 6, lifting seat, 7, third motor, 8, transmission screw rod, 9, movable hook, 10, lug, 11, cleaning tank, 12, ultrasonic drive case, 13, first motor, 14, water tank, 15, liquid feeding mechanism, 16, drain, 17, drying tank, 18, filter screen, 19, dryer, 20, water infiltration net, 21, opening and closing plate, 22, liquid discharge valve, 23, positive and negative screw rod, 24, sliding block, 25, limit sleeve, 26, micro motor, 27, waterproof cover, 28, rotating rod, 29, sewage tank. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0027] Refer to Figures 1-5The utility model provides a kind of cleaning device for flange machining, including workbench 1 and two ultrasonic drive boxes 12, two ultrasonic drive boxes 12 are respectively arranged in the top middle left side position of workbench 1, cleaning box 11 is installed in the middle position of the inner side wall of two ultrasonic drive boxes 12, two cleaning box 11 two side walls middle top position is installed with lug 10, the bottom middle both sides of two cleaning box 11 are rotatably connected with opening and closing plate 21, the top middle rear side position of workbench 1 is slidably connected with two sliding seats 4, the front side wall middle position of two sliding seats 4 is slidably connected with lifting seat 6, two lifting seats 6 are respectively located in the upper side position of two cleaning box 11, the bottom middle both sides of two lifting seats 6 are slidably connected with two movable hooks 9, two groups of movable hooks 9 are matched with two groups of lug 10, drying box 17 is also set in the top middle left side position of workbench 1, when cleaning box 11 moves to the upper side position of drying box 17, two groups of opening and closing plate 21 are operated under the action of two groups of micro motor 26 respectively, flange falls into drying box 27, and drying operation is carried out under the action of dryer 19, waste liquid flows into drain by filter screen 18, finally stored in sewage tank 29, after discharging, two cleaning box 11 is reset under the transmission of lifting seat
[0028] The bottom middle left side position of workbench 1 is installed with sewage tank 29, and the sewage tank 29 is used for storing waste liquid, to facilitate subsequent unified cleaning, the output end of two ultrasonic drive boxes 12 is installed with drain valve 22, the output end of two drain valves 22 is connected with the input end of sewage tank 29 respectively, waste liquid is discharged into sewage tank 29 through two drain valves 22 after cleaning, waterproof cover 27 is installed in the middle position of the inner side wall of two cleaning box 11 bottom middle both sides, micro motor 26 is installed in the middle position of the inner side wall of four waterproof covers 27, the output end of four micro motors 26 is connected with rotating rod 28, the output end of four rotating rods 28 is respectively penetrated and rotatably connected in the middle position of the inner side wall bottom of cleaning box 11 Both sides, four rotating rods 28 are respectively sleeved with four opening and closing plates 21, two groups of opening and closing plate 21 are operated under the action of two groups of micro motor 26 respectively, flange falls into drying box 17, drying box 17 The inner side wall middle front side position and the inner side wall middle rear side position are both installed with dryer 19, the inner side wall bottom middle position of drying box 17 is installed with water seepage net 20, the drain of drying box 17 is connected with sewage tank 29, drying operation is carried out under the action of dryer 19, waste liquid flows into drain by filter screen 18, finally stored in sewage tank 29.
[0029] The middle rear position of the top of the workbench 1 is provided with a sliding groove 2, the inner side wall of the sliding groove 2 is rotatably connected with a first lead screw 3, the output end of the first lead screw 3 penetrates the middle position of the right side wall of the sliding groove 2 and is connected with a first motor 13, two sliding seats 4 are slidably connected to the outer side wall of the first lead screw 3, and the output end of the first motor 13 acts on the first lead screw 3 to rotate counterclockwise, so that the two sliding seats 4 move to the right side synchronously, and the two cleaning boxes 11 move to the upper side of the drying box 17.
[0030] The top of the two sliding seats 4 is provided with a second motor 5, the output end of the two second motors 5 penetrates the middle position of the inner side wall of the two corresponding sliding seats 4 and is rotatably connected with a transmission lead screw 8, the two lifting seats 6 are slidably connected to the middle position of the outer side wall of the two transmission lead screws 8, the output end of the two second motors 5 further acts on the two transmission lead screws 8 to rotate clockwise, so that the two lifting seats 6 move upward, the middle position of the right side wall of the two lifting seats 6 is provided with a third motor 7, the middle position of the inner side wall of the two lifting seats 6 is provided with a reversible screw 23, the middle position of the outer side wall of the two reversible screws 23 is sleeved with a limiting sleeve 25, the input end of the two reversible screws 23 is connected with the output end of the two third motors 7, two groups of movable hooks 9 are slidably connected to the middle position of the outer side wall of the two corresponding reversible screws 23, the output end of the third motor 7 acts on the two reversible screws 23 to rotate counterclockwise, so that the two groups of movable hooks 9 move in opposite directions and penetrate the opening end of the two groups of lugs 10.
[0031] The front side wall of the workbench 1 is provided with a water tank, the output end of the water tank is connected with two liquid feeding mechanisms 15, the output end of the two liquid feeding mechanisms 15 is connected with the input end of the two ultrasonic transmission boxes 12, and the output end of the sewage tank 29 is connected with a drain 16.
[0032] Working principle: the flange plate needed to be cleaned is placed in two cleaning boxes 11 respectively, water in the water tank 14 is transported to the two ultrasonic transmission boxes 12 through the two liquid feeding mechanisms 15, the water penetrates into the flange plate through the water penetration nets 20 opened on four sides of the two cleaning boxes 11, and the flange plate is cleaned through ultrasonic waves, the waste liquid is discharged into the sewage tank 29 through the two liquid discharge valves 22 after cleaning, then the output end of the second motor 5 acts on the two transmission lead screws 8 to rotate counterclockwise, so that the two groups of movable hooks 9 are parallel to the opening end of the two groups of lug ears 10, the output end of the third motor 7 acts on the two positive and negative screws 23 to rotate counterclockwise, so that the two groups of movable hooks 9 are moved in opposite directions and penetrate the opening end of the two groups of lug ears 10, after hanging, the output end of the second motor 5 further acts on the two transmission lead screws 8 to rotate clockwise, so that the two lifting seats 6 move upwards, at this time the two cleaning boxes 11 are separated from the two ultrasonic transmission boxes 12, under the action of the output end of the first motor 13 acting on the first lead screw 3 to rotate counterclockwise, the two sliding seats 4 move to the right side synchronously, when the cleaning box 11 moves to the upper side of the drying box 17, the two groups of opening and closing plates 21 are opened under the action of the two groups of micro motors 26, the flange plate falls into the drying box 17 and is dried under the action of the dryer 19, the waste liquid flows into the drain through the filter screen 18 and is finally stored in the sewage tank 29, after the discharging is completed, the two cleaning boxes 11 are reset under the transmission of the lifting seat 6.
[0033] Finally, it should be noted that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A cleaning device for flange machining, comprising a workbench (1) and two ultrasonic drive boxes (12), the two ultrasonic drive boxes (12) are respectively arranged at the left side of the middle of the top of the workbench (1), characterized in that: The inner side wall of the two ultrasonic transmission boxes (12) is provided with a cleaning box (11) at the middle position, the two side walls of the two cleaning boxes (11) are provided with a hanging ear (10) at the middle position close to the top, the bottom of the two cleaning boxes (11) is rotatably connected with an opening and closing plate (21) at the middle position close to the two sides, the top of the workbench (1) is slidably connected with two sliding seats (4) at the middle position close to the rear side, the front side wall of the two sliding seats (4) is slidably connected with a lifting seat (6) at the middle position, the two lifting seats (6) are located at the upper side of the two cleaning boxes (11), the bottom of the two lifting seats (6) is slidably connected with two movable hooks (9) at the middle position close to the two sides, the two groups of movable hooks (9) are matched with the two groups of hanging ears (10), and the top of the workbench (1) is also provided with a drying box (17) at the middle position close to the left side.
2. The cleaning device for machining flange plates according to claim 1, characterized in that: The bottom of the workbench (1) is provided with a sewage tank (29) at the middle position close to the left side.
3. The cleaning device for machining flange plates according to claim 2, characterized in that The output end of the two ultrasonic transmission boxes (12) is provided with a drainage valve (22), and the output end of the two drainage valves (22) is connected with the input end of the sewage tank (29).
4. The cleaning device for machining flange plates according to claim 1, characterized in that: The bottom of the two cleaning boxes (11) is provided with a waterproof cover (27) at the middle position close to the two sides, the inner side wall of the four waterproof covers (27) is provided with a micro motor (26) at the middle position, the output end of the four micro motors (26) is connected with a rotating rod (28), and the output end of the four rotating rods (28) penetrates and is rotatably connected to the inner side wall of the cleaning box (11) at the middle position close to the two sides of the bottom, and the outer side wall of the four rotating rods (28) is sleeved with the four opening and closing plates (21).
5. The cleaning device for machining flange plates according to claim 1, characterized in that: The inner side wall of the drying box (17) is provided with a dryer (19) at the middle position of the front side and the middle position of the rear side, the inner side wall of the drying box (17) is provided with a water permeable net (20) at the middle position of the bottom, and the drainage port of the drying box (17) is connected with the sewage tank (29).
6. The cleaning device for machining flange plates according to claim 1, characterized in that: The top of the workbench (1) is provided with a chute (2) at the middle position close to the rear side, the inner side wall of the chute (2) is rotatably connected with a first lead screw (3) at the middle position, the output end of the first lead screw (3) penetrates the middle position of the right side wall of the chute (2) and is connected with a first motor (13), and the two sliding seats (4) are slidably connected to the outer side wall of the first lead screw (3).
7. The cleaning device for machining flange plates according to claim 1, characterized in that: The top of the two sliding seats (4) is provided with a second motor (5), the output end of the two second motors (5) penetrates the inner side wall of the two corresponding sliding seats (4) and is rotatably connected with a transmission lead screw (8), and the two lifting seats (6) are slidably connected to the outer side wall of the two transmission lead screws (8) at the middle position.
8. The cleaning device for machining flange plates according to claim 1, characterized in that: The right side wall of each of the two lifting seats (6) is provided with a third motor (7) at the middle position, and the inner side wall of each of the two lifting seats (6) is provided with a reversible screw rod (23) at the middle position, the outer side wall of each of the two reversible screw rods (23) is sleeved with a limiting sleeve (25), the input end of each of the two reversible screw rods (23) is connected with the output end of the third motor (7), and the two groups of movable hooks (9) are respectively and slidingly connected to the outer side wall of the corresponding reversible screw rod (23) at the middle position.