Scrap ultrasonic cleaning machine
By introducing a water filtration circuit and a suction pump into the ultrasonic cleaner, the automatic recycling of water and cleaning agent is achieved, solving the problem of frequent water and cleaning agent replacement in the existing technology and improving cleaning efficiency and production efficiency.
Patent Information
- Application Number
- CN202420450549.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-03-08
AI Technical Summary
Existing ultrasonic cleaning machines require water and cleaning agents to be replaced after each batch of parts is cleaned, which reduces production efficiency.
An ultrasonic cleaning machine for debris was designed, comprising a cleaning tank, a chemical tank, and a water filtration circuit. Through the cooperation of a suction pump and a solenoid valve, the automatic recycling of water and cleaning agent is achieved, reducing the frequency of manual replacement.
It improves cleaning efficiency and convenience, reduces the frequency of water and cleaning agent replacement, and increases production efficiency.
Smart Images

Figure CN223571520U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of accessory surface processing technology, especially relates to a scrap ultrasonic cleaning machine. BACKGROUND
[0002] The scrap produced in the accessory surface processing process may affect the quality, appearance and subsequent processing efficiency of the product if not cleaned in time. In order to ensure the surface quality and precision of the accessory, cleaning the scrap becomes particularly important. The usual cleaning process starts after processing is completed, using various techniques such as blowing, brushing or cleaning agents to remove surface metal chips, oil stains and other residues. In more stringent quality requirements, an ultrasonic cleaning machine may also be used, which is very effective for cleaning small and hard-to-reach scrap. In the ultrasonic cleaning process, the workpiece is usually immersed in a water tank containing appropriate cleaning agents, and then the high-frequency vibration of the ultrasonic wave generates countless tiny bubbles, which explode on the surface to generate powerful impact force, stripping and removing the scrap and dirt from the surface and hidden places. This technology not only cleans thoroughly, but also can be done without damaging the substrate, and is an indispensable process in high-quality processing links. After completing the ultrasonic cleaning, the accessory usually goes through a rinsing, air drying or drying step to ensure that it is completely clean and suitable for further processing or assembly.
[0003] However, the existing ultrasonic cleaning method is to add the accessory to be cleaned to the water containing cleaning agents, and the water in the ultrasonic cleaning machine needs to be replaced after each batch of accessories is cleaned. The action of replacing the water and adding the cleaning agent undoubtedly reduces the production efficiency of the accessory surface treatment plant, and needs to be optimized.
[0004] Therefore, a scrap ultrasonic cleaning machine is proposed to solve or alleviate the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the shortcomings in the prior art and provides a scrap ultrasonic cleaning machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] A scrap ultrasonic cleaning machine, comprising a cleaning tank and a reagent tank, the cleaning tank is connected with a water filtration circuit, the reagent tank is connected with an outflow channel which can be turned on and off, and the outflow channel is connected with the water filtration circuit.
[0008] Preferably, the water filtering circuit comprises an inlet-outlet pipe in communication with the cleaning tank, a vertical return pipe in communication with the horizontal pipe part of the inlet-outlet pipe, a horizontal connecting pipe in communication with the lower end of the return pipe and the horizontal opening of the guide, and the guide having a vertical opening in communication with the vertical pipe part of the inlet-outlet pipe and a filter element connected to the upper end of the return pipe.
[0009] Preferably, the guide is a suction pump.
[0010] Preferably, the outlet flow channel comprises a medicine outlet pipe in communication with the medicine tank and a solenoid valve in communication with the medicine outlet pipe.
[0011] Preferably, the end of the medicine outlet pipe away from the medicine tank is in communication with the connecting pipe and the communication part of the return pipe.
[0012] Preferably, the inlet-outlet pipe is in the shape of an inverted U, and the inlet of the vertical pipe part of the inlet-outlet pipe in the cleaning tank is located on the inner bottom surface of the cleaning tank.
[0013] Preferably, a base plate is further provided, and the cleaning tank, the medicine tank, the water filtering circuit, and the outlet flow channel are all mounted on the base plate.
[0014] The utility model has the following beneficial effects:
[0015] When the utility model is used, the initial step is to close the solenoid valve to close the medicine outlet pipe of the medicine tank and prevent the leakage of the medicine, then the suction pump is started to draw out the water containing the debris in the cleaning tank, the water is sent into the connecting pipe and the return pipe by the suction pump through the inlet-outlet pipe, the clean water after filtration is returned to the cleaning tank, when the suction direction is changed, the solenoid valve is opened, and the medicine is injected into the cleaning tank from the medicine tank through the suction pump to realize the automatic replenishment of the cleaning agent, and such design reduces the frequency of replacing the water and the cleaning agent, and the operator only needs to replace the filter element when the effect is reduced, thereby improving the cleaning efficiency and convenience. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model is a structural schematic view.
[0017] 1, base plate; 2, medicine tank; 3, cleaning tank; 4, medicine outlet pipe; 5, solenoid valve; 6, connecting pipe; 7, suction pump; 8, inlet-outlet pipe; 9, return pipe; 10, filter element. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0019] An ultrasonic cleaning machine for debris, such asFigure 1 As shown, it comprises a base plate 1, a cleaning tank 3, and a medicament tank 2, the cleaning tank 3 is communicated with a water filtering circuit, the medicament tank 2 is communicated with an outflow channel which is provided with an on-off device, the outflow channel is provided in communication with the water filtering circuit, and the cleaning tank 3, the medicament tank 2, the water filtering circuit, and the outflow channel are all installed on the base plate 1.
[0020] The water filtering circuit comprises an inlet-outlet pipe 8 communicated with the cleaning tank 3, a vertical return pipe 9, a horizontal connecting pipe 6, and a guide which is a suction pump 7, the inlet-outlet pipe 8 is in inverted U shape, the vertical pipe part of the inlet-outlet pipe 8 located in the cleaning tank 3 has an inlet on the inner bottom surface of the cleaning tank 3, the return pipe 9 is communicated with the horizontal pipe part of the inlet-outlet pipe 8, the guide has a vertical opening and a horizontal opening, the connecting pipe 6 is communicated with the lower end of the return pipe 9 and the horizontal opening of the guide, the vertical pipe part of the inlet-outlet pipe 8 is communicated with the vertical opening, and the return pipe 9 is communicated with a filter core 10.
[0021] The outflow channel comprises a medicament outlet pipe 4 communicated with the medicament tank 2, and an electromagnetic valve 5 communicated with the medicament outlet pipe 4, and the end of the medicament outlet pipe 4 far away from the medicament tank 2 is communicated with the connecting pipe 6 and the communicating part of the return pipe 9.
[0022] When the utility model is used, firstly, the electromagnetic valve 5 is used to block the medicament outlet pipe 4, that is, the outflow channel is closed, so as to avoid the medicament in the medicament tank 2 from flowing out through the path, and then the suction pump 7 is started, so that the water in the cleaning tank 3 can be sucked out by the inlet-outlet pipe 8 with the debris, and then pass through the vertical pipe part, the horizontal pipe part and the vertical pipe part of the inlet-outlet pipe 8 to pass through the suction pump 7, and then enter the connecting pipe 6 and the return pipe 9, so that the water after cleaning can be filtered by the filter core 10 to be purified to a certain extent, and then re-enter the cleaning tank 3 after being cleaned, and when the suction direction of the suction pump 7 is switched, the electromagnetic valve 5 needs to be opened to make the outflow channel unobstructed, and the medicament can enter the communicating part of the connecting pipe 6 and the return pipe 9 through the medicament tank 2 and the medicament outlet pipe 4 in sequence, and then enter the suction pump 7 and be pumped into the cleaning tank 3 by the inlet-outlet pipe 8, so as to complete the adding work of the cleaning agent, so that the operator does not need to completely replace the water and the cleaning agent for cleaning after each batch of accessories is cleaned, and only needs to replace them when the filtering effect is poor.
[0023] The above is only a preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A debris ultrasonic cleaning machine comprising a cleaning tank, and a chemical tank, characterized in that, The cleaning tank is connected to a water filtration circuit, and the chemical tank is connected to an on / off outlet channel. The outlet channel is connected to the water filtration circuit. The water filtration circuit includes an inlet / outlet pipe connected to the cleaning tank, a vertically arranged return pipe, a horizontally arranged connecting pipe, and a guide. The return pipe is connected to the horizontal section of the inlet / outlet pipe. The guide has a vertical opening and a horizontal opening. The connecting pipe connects the lower end of the return pipe and the horizontal opening of the guide. The vertical section of the inlet / outlet pipe is connected to the vertical opening. A filter element is connected to the return pipe. The guide is a suction pump. The outlet channel includes a chemical outlet pipe connected to the chemical tank and a solenoid valve connected to the chemical outlet pipe. When the suction pump is pumping in the forward direction, the solenoid valve blocks the chemical outlet pipe, and the suction pump guides the debris and water back into the cleaning tank after filtration. When the suction pump switches directions, the solenoid valve opens, and the suction pump guides the chemical into the cleaning tank.
2. A debris ultrasonic cleaning machine as claimed in claim 1, wherein, The end of the dispensing tube furthest from the medicine tank is connected to the connection point of the connecting pipe and the return pipe.
3. The ultrasonic cleaning machine for debris according to claim 1, characterized in that, The inlet and outlet pipes are inverted U-shaped, with the inlet of the vertical pipe section inside the cleaning tank located on the inner bottom surface of the cleaning tank.
4. The ultrasonic cleaning machine for debris according to claim 1, characterized in that, It also includes a base plate, a cleaning tank, a chemical tank, a water filtration circuit, and an outflow channel, all of which are installed on the base plate.