Intelligent tool trolley storing and cleaning system
The design of the intelligent storage and cleaning system for tooling carts solves the problems of forgetting to clean and scratching caused by the large variety of tooling models. It realizes automated management and cleaning accuracy of tooling, and avoids damage to tooling surfaces and human error.
Patent Information
- Application Number
- CN202423092200.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Due to the wide variety of tooling models, there are also many corresponding quick-change tooling options. Furthermore, these tooling options need to be cleaned periodically, which can easily lead to people forgetting or confusing them, resulting in scratches or damage to the tooling surfaces.
An intelligent storage and cleaning system for tooling carts was designed, including a display component, a tooling cart component, and a stop mechanism. The system utilizes position sensors and tooling baffles to classify and store tooling and manage it automatically. Indicator lights and an alarm system indicate the cleaning time to avoid human error.
It enables automated classification, storage, and cleaning management of tooling, avoiding scratches and damage to tooling surfaces, ensuring the accuracy and timeliness of cleaning operations, and reducing the possibility of human error.
Smart Images
Figure CN223571603U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to tooling trolley cleaning technical field, more specifically, it is especially related to a tooling trolley intelligent storage cleaning system. BACKGROUND
[0002] The carrier catalyst is a solid catalyst made by loading the catalyst active component and the catalyst promoter on the carrier material by physical and chemical methods; the carrier is used to load the main catalyst, the co-catalyst and various catalyst components; during the production of the carrier, the tooling needs to be cleaned every certain period of time, and the storage cleaning system needs to be used at this time.
[0003] Based on the existing technology, due to the large number of tooling models, there are many corresponding quick-change toolings, and the tooling needs to be cleaned every certain period of time, the workers may forget or confuse the tooling, leading to forgetting to clean the tooling, and the tooling is all made of aluminum, the surface is easy to scratch, if stacked, the surface of the tooling will be scratches, and collision will also cause damage to the tooling. UTILITY MODEL CONTENTS
[0004] In order to solve the above technical problems, the utility model provides a tooling trolley intelligent storage cleaning system to solve the problem that due to the large number of tooling models, there are many corresponding quick-change toolings, and the tooling needs to be cleaned every certain period of time, the workers may forget or confuse the tooling, leading to forgetting to clean the tooling, and the tooling is all made of aluminum, the surface is easy to scratch, if stacked, the surface of the tooling will be scratches, and collision will also cause damage to the tooling.
[0005] The purpose and effect of the tooling trolley intelligent storage cleaning system are achieved by the following specific technical means:
[0006] A tooling trolley intelligent storage cleaning system, comprising a display assembly, a tooling trolley assembly and a stop mechanism;
[0007] The display assembly is an intelligent storage device body, and the display assembly comprises: a mounting frame, the mounting frame is provided with an indicating lamp; the tooling trolley assembly is located in the display assembly, and the tooling trolley assembly comprises: a trolley body, the trolley body is provided with seven groups, the trolley body is provided with a handle, the trolley body is provided with a trundle at the bottom, and the trolley body is provided with a spraying plate to distinguish the model, and the trolley body is located in the mounting frame; the stop mechanism is installed in the display assembly, and the stop mechanism is in contact with the tooling trolley assembly.
[0008] Further, the display assembly further comprises:
[0009] A display is installed on the mounting frame; an automatic door is installed on the mounting frame, and the automatic door is provided with seven groups.
[0010] Further, the tool trolley assembly further comprises:
[0011] A tool baffle is provided with a placing groove, and the tool baffle is installed on the vehicle body; an upper tool is installed in the placing groove on the tool baffle; and a lower tool is installed in the placing groove on the tool baffle.
[0012] Further, the tool trolley assembly further comprises:
[0013] A collision prevention strip is fixedly installed on the side of the vehicle body.
[0014] Further, the stopping mechanism comprises:
[0015] An installation piece is arranged in the installation frame; a position sensor is fixedly installed on the top of the installation piece, and the position sensor is provided with seven groups; a contact piece is provided with a roller, and the contact piece is rotationally connected with the position sensor and connected with the position sensor through a spring.
[0016] Compared with the prior art, the tool trolley assembly has the following beneficial effects:
[0017] 1. In the device, the position sensor and the tool baffle are arranged, the position sensor is installed on the installation piece, and the tool baffle is installed on the vehicle body, so that when in use, the upper tool and the lower tool are placed in the placing groove on the tool baffle, the placing groove is made of POM material, collision is avoided, the tool is prevented from being damaged and deformed, the model is sprayed on the spraying plate on the vehicle body, the worker can simply and clearly know the model of the tool on the vehicle body and the model of the tool to be placed on the vehicle body, after the vehicle body is placed in place, the contact piece is contacted and the position sensor is triggered to transmit a signal to the background, so that the indicator light on the installation frame displays green; after the worker locks the castor, the display is operated, the automatic door is closed, the current production model is automatically switched according to the system, the worker can only operate the tool and the vehicle body of the model, the indicator light above the vehicle is green, the red light of the unproduced model is bright, the operation is prohibited, the automatic door is also provided with a lock, and the automatic door cannot be opened, when the tool needs to be cleaned, the indicator light above the vehicle is yellow, and the display is alarmed to indicate that the tool needs to be cleaned; after cleaning, the cleaning time of the model is reset on the display, and the system will start timing again, so that the worker will not forget the cleaning operation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is the front view of the utility model.
[0019] Figure 2 is the top view of the utility model.
[0020] Figure 3 It is the three-dimensional structure schematic diagram of the tool trolley assembly of the utility model.
[0021] Figure 4 It is the A part local enlarged structure schematic diagram of the utility model. Figure 2
[0022] In the figure, the corresponding relationship of component name and figure number is:
[0023] 1, display assembly; 101, mounting frame; 102, display; 103, automatic door; 2, tool trolley assembly; 201, car body; 202, tool baffle; 203, upper tooling; 204, lower tooling; 205, anti-collision strip; 3, stop mechanism; 301, mounting piece; 302, in-place sensor; 303, contact piece. DETAILED DESCRIPTION
[0024] The embodiment of the utility model will be further described in detail in combination with the drawings and examples.
[0025] Example:
[0026] As shown in the accompanying Figure 1 to the accompanying Figure 4 :
[0027] The utility model provides a kind of tool trolley intelligent storage cleaning system, including display assembly 1, tool trolley assembly 2 and stop mechanism 3;Display assembly 1 is the body of intelligent storage device, and display assembly 1 includes: mounting frame 101, and mounting frame 101 is equipped with indicating lamp;The mounting frame 101 here is used to store car body 201 by being equipped with seven groups of stations inside, so that upper tooling 203 and lower tooling 204 can be cleaned by staff;Tool trolley assembly 2 is in the inside of display assembly 1, and tool trolley assembly 2 includes: car body 201, and car body 201 is equipped with seven groups, and car body 201 is equipped with handle, and car body 201 bottom is equipped with trundle, and car body 201 is equipped with spraying plate, and car body 201 is in the inside of mounting frame 101;The spraying plate on car body 201 here sprays and prints the model of storage tooling, and staff can simply and clearly know that the tooling on car is what model, and put what model on car body 201, and stop by staff trundle brake, avoid displacement when storing;Stop mechanism 3 is installed in the inside of display assembly 1, and stop mechanism 3 is in contact with tool trolley assembly 2.
[0028] Among them, as Figure 1 As shown, display component 1 also includes: a display 102, which is mounted on the mounting frame 101; the display 102 can control the closing of the automatic door 103, and displays an alarm indicating that the tooling needs cleaning; according to the cleaning time recorded by the PLC, after cleaning is completed, the cleaning time for that model is reset on the display 102, and the system will start timing again, so that employees will not forget the cleaning operation and adversely affect the production products; automatic door 103, which is mounted on the mounting frame 101, and there are seven sets of automatic doors 103; the automatic doors 103 are used to close the vehicle body 201 at intervals, and the automatic doors 103 are interlocked and cannot be opened, so that the operator can only operate the tooling and vehicle body 201 of a specified model.
[0029] Among them, such as Figure 3 As shown, the tooling trolley assembly 2 also includes: a tooling baffle 202, which has placement slots and is mounted on the trolley body 201; the tooling baffle 202 is used to create multiple placement slots, and the inside of the placement slots is made of POM material to prevent damage and deformation of the tooling due to collisions. The tooling is placed vertically and independently on it, so that different tooling can be classified and placed; an upper tooling 203, which is installed inside the placement slot on the tooling baffle 202; a lower tooling 204, which is installed inside the placement slot on the tooling baffle 202; and a crash bar 205, which is fixedly installed on the side of the trolley body 201; the crash bar 205 is used to prevent collisions between the trolley bodies 201 and plays an auxiliary protective role.
[0030] Among them, such as Figure 2 As shown, the stopping mechanism 3 includes: a mounting component 301, which is located inside the mounting frame 101; the mounting component 301 is used to mount the position sensor 302; the position sensor 302 is fixedly mounted on the top of the mounting component 301, and there are seven sets of position sensors 302; the position sensor 302 is used to transmit a signal to the backend when it contacts the contact component 303, thereby controlling the indicator light on the mounting frame 101 to turn green, red for unproduced models, and bright yellow for models that are being cleaned, so that it is easy for manual identification of whether cleaning has been completed. The position sensor 302 is a mature existing technology and can be obtained by purchasing it externally; the contact component 303 is equipped with a roller and is rotatably connected to the position sensor 302, and the contact component 303 is connected to the position sensor 302 by a spring; the contact component 303 is used to compress the spring when the roller contacts the vehicle body 201, triggering the position sensor 302, so that the position sensor 302 transmits a signal to the backend.
[0031] The specific use and role of the embodiment are as follows:
[0032] In the utility model, when the device is used, the upper tooling 203 and the lower tooling 204 are placed in the placing grooves on the tooling baffle 202, so that the upper tooling 203 and the lower tooling 204 can be classified, and the tooling is prevented from being damaged and deformed due to collision. The spraying plate on the vehicle body 201 is used for spraying a model number, and the model number of the tooling on the vehicle can be simply and clearly known by the worker, and the worker can place the tooling of the model number on the vehicle body 201. After the vehicle body 201 is placed in place, the contact piece 303 is contacted, and the in-place sensor 302 is triggered to transmit a signal to the background, so that the indicator light on the mounting frame 101 displays green. After the worker locks the casters, the display 102 is operated, and the automatic door 103 is closed. The model number of the current production is automatically switched according to the system, and the worker can only operate the tooling and the vehicle body 201 of the model number. The indicator light above the vehicle is bright green, the model number that is not produced is bright red, and operation is prohibited. The automatic door 103 is also set to be interlocked and cannot be opened. When the tooling needs to be cleaned, the indicator light above the vehicle body 201 is bright yellow, and the display 102 is used for alarm and prompt, indicating that the tooling needs to be cleaned. After cleaning, the cleaning time of the model number is reset on the display 102, and the system will start timing again, so that the worker will not forget the cleaning operation.
Claims
1. A tool car intelligent storage and cleaning system, characterized in that: It comprises a display assembly (1), a tool trolley assembly (2) and a stop mechanism (3). The display assembly (1) is the body of the intelligent storage device, and comprises: a mounting frame (101) on which an indicator light is mounted; the tool trolley assembly (2) is inside the display assembly (1), and comprises: a trolley body (201) which is provided with seven groups, a handle mounted on the trolley body (201), a caster wheel mounted on the bottom of the trolley body (201), a spraying plate mounted on the trolley body (201) to distinguish the model, and the trolley body (201) being inside the mounting frame (101); the stop mechanism (3) is installed inside the display assembly (1) and in contact with the tool trolley assembly (2).
2. The tool car intelligent storage and cleaning system of claim 1, wherein: The display assembly (1) further comprises: a display (102) mounted on the mounting frame (101), and an automatic door (103) mounted on the mounting frame (101) and provided with seven groups.
3. The tool car intelligent storage and cleaning system of claim 1, wherein: The tool trolley assembly (2) further comprises: a tool baffle (202) provided with a placing groove and mounted on the trolley body (201), an upper tool (203) mounted inside the placing groove of the tool baffle (202), and a lower tool (204) mounted inside the placing groove of the tool baffle (202).
4. The tool-carrier intelligent storage and cleaning system of claim 1, wherein: The tool trolley assembly (2) further comprises: an anti-collision strip (205) fixedly mounted on the side of the trolley body (201).
5. The tool-carrier intelligent storage and cleaning system of claim 1, wherein: The stop mechanism (3) comprises: a mounting piece (301) inside the mounting frame (101), a to-position sensor (302) fixedly mounted on the top of the mounting piece (301) and provided with seven groups, and a contact piece (303) provided with a roller mounted thereon and rotatably connected with the to-position sensor (302) and connected with the to-position sensor (302) through a spring.