Coiling machine upper guide plate device with crank connecting rod mechanism driven by oscillating cylinder
By using a swing cylinder to drive a crank-connecting rod mechanism and a hydraulic control system, the distance between the upper guide plate and the steel coil is adjusted in real time, which solves the wear problem caused by the increase in coil diameter during the strip coiling process, and achieves efficient strip surface protection and convenient maintenance.
Patent Information
- Application Number
- CN202422207517.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-09-10
AI Technical Summary
During the strip coiling process, the increased coil diameter causes friction between the strip surface and the upper guide plate, resulting in wear. Existing technologies cannot effectively avoid this type of quality loss, and maintenance is difficult.
The system employs a swing cylinder-driven crank-connecting rod mechanism, which uses a hydraulic cylinder to open the coiling arm and a crankshaft to raise the upper guide plate. Combined with a hydraulic control system and encoder, the distance between the upper guide plate and the steel coil is adjusted in real time to avoid contact friction.
This effectively avoids friction and wear between the strip surface and the upper guide plate, improves the surface quality of the strip, and reduces maintenance difficulty and labor intensity.
Smart Images

Figure CN223571696U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to strip steel coiling device technical field, concretely relates to a coiler upper guide plate device of swing cylinder drive crank connecting rod mechanism. BACKGROUND
[0002] The coiler is the mechanical equipment that coiling product, has the application in many industries. Coiler drive comes from electric power, fluid etc., generally by core equipment reel, auxiliary coiling equipment and auxiliary roll etc. constitute. In the product coiling process, the product is mainly formed on the reel, the reel is generally dragged by the motor, the auxiliary coiling equipment auxiliary roll generally adopts motor drag to rotate, fluid hydraulic cylinder drives auxiliary roll to move to help to coil smoothly, facilitate transportation.
[0003] In the strip steel production of metallurgical industry, the coiler is the rolling mill workshop auxiliary equipment that hot-rolled or cold-rolled steel material is curled into cylindrical shape, is arranged after finished product stand in hot strip steel continuous rolling mill, cold strip steel continuous rolling mill and wire rod rolling mill;In addition, it is also installed in continuous pickling unit, slitting, annealing, coating and various finishing units. In the hot-rolled strip steel production, in the strip steel coiling process, when the strip tail is coiled, the head of the strip steel is bent after the pinch roll and is coiled on the reel through the auxiliary roll. In this process, the upper guide plate plays a guiding role when the strip steel is coiled, preventing accidental impact and steel piling. Because the height of the upper guide plate does not change during the coiling process, when rolling thick gauge high-strength steel, the running track of the strip steel moves up, the strip steel directly contacts the working surface of the upper guide plate, causing adhesive wear, and the contact point adheres or welds, which produces a hard point that causes deep hard scratches on the surface of the strip steel, resulting in wear on the surface of the strip steel.
[0004] At present, a large number of full-hydraulic three-auxiliary roll underground coilers with Mitsubishi structure are used for strip steel coiling work, which uses a four-link mechanism upper guide plate to guide the strip steel into the coiler, and the auxiliary roll arm opens synchronously as the roll diameter increases, and the upper guide plate moves as the auxiliary roll arm opens. When the roll diameter of the steel coil gradually increases to the maximum roll diameter, the distance between the upper guide plate and the steel coil is very small. Once the connecting rod pin bushing wears out, the position of the upper guide plate moves down, causing the upper surface of the strip steel to contact and rub against the upper guide plate, resulting in quality loss of the strip steel surface scratches. At present, during use, due to the large amount of water vapor in the coiler, the connecting rod pin bushing is prone to rust and wear. To prevent the position of the upper guide plate from moving down, the upper guide plate pin bushing needs to be frequently repaired and replaced. Due to the small space, the repair is difficult and labor-intensive. Even so, the upper guide plate still often comes into contact with the surface of the strip steel, causing wear on the surface of the strip steel and resulting in quality loss, which has a certain impact on the quality of hot-rolled products. Therefore, the utility model provides a coiler upper guide plate device driven by a swing cylinder and a crank connecting rod mechanism to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a purpose lies in providing a swing cylinder drive crank connecting rod mechanism's coiler upper guide plate device to solve the problem that the strip surface and the upper guide plate rub because of the diameter increase of the coil in the strip coiling process cause the strip wear.
[0006] To achieve the above object, the utility model provides a basic scheme: a swing cylinder drive crank connecting rod mechanism's coiler upper guide plate device, including coiler frame and the winding arm, the winding arm is fixedly connected with the oil cylinder, the oil cylinder other end is fixedly connected with the coiler frame, the winding arm is rotatably connected with the crankshaft, the crankshaft is hinged with the connecting rod, the other end of the connecting rod is hinged with the upper guide plate, and the other end of the upper guide plate is hinged with the coiler frame.
[0007] The utility model discloses a working principle lies in: when carrying out the strip coiling, along with the diameter of the coil gradually increasing on the reel, the winding arm is gradually opened to the outside through the oil cylinder on the winding arm, and the upper guide plate on the connecting rod is moved up through the crankshaft on the winding arm, so as to increase the distance between the upper guide plate and the coil.
[0008] The utility model discloses the beneficial effect lies in: the utility model discloses the way that the crankshaft on the winding arm rotates and thus drives the upper guide plate on the connecting rod to move up, so as to realize the height increase of the upper guide plate, and this way of connecting the upper guide plate and the winding arm with the crank connecting rod structure can effectively avoid the problem that the strip surface rubs the upper guide plate because of the diameter increase of the coil, thereby causing the strip wear.
[0009] Scheme two, this is the preferred of basic scheme, the winding arm is U type structure winding arm, the both ends of crankshaft and U type structure winding arm articulate, the transmission side of crankshaft is fixedly connected with swing hydraulic pressure jar, angle encoder is electrically connected on swing hydraulic pressure jar, hydraulic control system is electrically connected on angle encoder, and angle encoder obtains the distance between the upper guide plate and the coil through the real -time measurement swing angle of swing hydraulic pressure jar, when the distance between the upper guide plate and the coil is close, swing hydraulic pressure jar through the hydraulic control system and starts, and the winding arm is counterclockwise swing, and the upper guide plate can further improve the rising height through the crankshaft, so that the upper guide plate is far away from the coil.
[0010] Scheme three, this is the preferred of basic scheme, the valve is fixedly connected on swing hydraulic pressure jar, and the valve and hydraulic control system are electrically connected, when the coil and the upper guide plate distance are close, can control the valve and close swing hydraulic pressure jar in time through the hydraulic control system.
[0011] Scheme four, this is the preferred of basic scheme, and the angle encoder is rotary incremental encoder, and rotary incremental encoder has the characteristics of high precision, high temperature resistance and waterproof, and is suitable for hot rolled steel coil coiling workshop.
[0012] Scheme five, this is the preferred basic scheme, the valve is a pressure servo valve, pressure servo valve can be according to the demand of system load, accurate regulation of flow and pressure, realize the accurate control of hydraulic system, improve the stability and reliability of the system. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a kind of coiling machine upper guide plate device of swing cylinder drive crank connecting rod mechanism of the utility model three-dimensional view. DETAILED DESCRIPTION
[0014] The utility model will be further explained in detail by specific implementation:
[0015] The reference signs in the drawings of the specification include: 1, the winding arm;2, oil cylinder;3, crankshaft;4, connecting rod;5, upper guide plate;6, swing hydraulic cylinder;7, angle encoder;8, valve.
[0016] As shown in Figure 1 : a kind of coiling machine of swing cylinder drive crank connecting rod mechanism, including coiling machine frame and winding arm 1, winding arm 1 is U-shaped structure winding arm, winding arm 1 is fixedly connected with oil cylinder 2, oil cylinder 2 other end is fixedly connected with coiling machine frame, winding arm 1 is hinged with crankshaft 3, the transmission side of crankshaft 3 is fixedly connected with swing hydraulic cylinder 6, swing hydraulic cylinder 6 is fixedly connected with valve 8, valve 8 is pressure servo valve, pressure servo valve model is MOOG D661-4636 servo valve of company, swing hydraulic cylinder 6 is electrically connected with angle encoder 7, angle encoder 7 is rotary incremental encoder, model is Baigia Fu ENI58IL-H12BA5-1024UD1-RC1, angle encoder 7 is electrically connected with hydraulic control system, crankshaft 3 is hinged with connecting rod 4, the other end of connecting rod 4 is hinged with upper guide plate 5, the other end of upper guide plate 5 is hinged with coiling machine frame.
[0017] The embodiment of the present application is that when the strip steel is coiled, as the coil diameter of the steel coil on the reel gradually increases, the oil cylinder 2 on the coiler frame drives the coil assisting arm 1 to gradually open outward, and at the same time, the crank shaft 3 on the coil assisting arm 1 drives the upper guide plate 5 on the connecting rod 4 to move upward, so that the upper guide plate 5 is away from the steel coil; at the same time, the angle encoder 7 on the swing hydraulic cylinder 6 can measure the swing angle of the swing hydraulic cylinder 6 in real time, and transmit the information to the hydraulic control system, and the hydraulic control system obtains the distance between the upper guide plate 5 and the steel coil through the swing angle of the swing hydraulic cylinder 6, when the distance between the upper guide plate 5 and the steel coil is close, the swing hydraulic cylinder 6 is started through the hydraulic control system, the swing hydraulic cylinder 6 drives the coil assisting arm 1 to swing counterclockwise, and at the same time, the crank shaft 3 on the coil assisting arm 1 drives the upper guide plate 5 on the connecting rod 4, so that the upper guide plate 5 further rises, and the upper guide plate 5 is away from the steel coil; when the upper guide plate 5 rises to the highest position, and the distance between the steel coil and the upper guide plate 5 is close as the coil diameter gradually increases, the swing hydraulic cylinder 6 is stopped through the hydraulic control system to control the pressure servo valve, at this time, the operator remotely closes the coiler, so as to avoid the contact between the steel coil and the upper guide plate 5, thereby avoiding the abrasion of the strip steel.
[0018] The above is only the embodiment of the present application, and the specific structure and characteristics of the scheme and other common knowledge are not described in detail. It should be pointed out that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and other records in the specification can be used to explain the content of the claims.
Claims
1. A coiler top plate device of a swing cylinder drive crank link mechanism characterized by, The application relates to a coiler frame and a coiling arm (1), wherein an oil cylinder (2) is fixedly connected to the coiling arm (1), the other end of the oil cylinder (2) is fixedly connected to the coiler frame, a crankshaft (3) is rotatably connected to the coiling arm (1), a connecting rod (4) is hinged to the crankshaft (3), the other end of the connecting rod (4) is hinged to an upper guide plate (5), and the other end of the upper guide plate (5) is hinged to the coiler frame.
2. The coiler top board device of claim 1, wherein The coiling arm (1) is a U-shaped coiling arm, the two ends of the crankshaft (3) are hinged to the U-shaped coiling arm, a swing hydraulic cylinder (6) is fixedly connected to the transmission side of the crankshaft (3), an angle encoder (7) is electrically connected to the swing hydraulic cylinder (6), and a hydraulic control system is electrically connected to the angle encoder (7).
3. The coiler top board device driven by a swing cylinder and crank link mechanism according to claim 2, characterized in that, A valve (8) is fixedly connected to the swing hydraulic cylinder (6), and the valve (8) is electrically connected to the hydraulic control system.
4. The coiler top board device of claim 2, wherein The angle encoder (7) is a rotary incremental encoder.
5. The coiler top board device of claim 3, wherein The valve (8) is a pressure servo valve.