Cutting equipment for tempered glass production
By designing automated tempered glass cutting equipment, the automated separation and cutting of glass materials has been achieved, solving the problem of low efficiency in manual separation in traditional equipment and improving production efficiency and safety.
Patent Information
- Application Number
- CN202423185044.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Traditional tempered glass cutting equipment requires manual processing to separate waste and finished products after cutting, resulting in low production efficiency.
A cutting device comprising a worktable, an electric guide rail, a moving rod, a laser head, a laser blade, a conveyor belt, and an optical sensor was designed to automate the feeding, cutting, and separation process. The conveyor belt separates glass materials of different sizes, and the optical sensor improves cutting accuracy and prevents debris from splashing.
It significantly improves production efficiency, ensures cutting accuracy, reduces glass shards flying, simplifies cleaning, and enhances safety and automation.
Smart Images
Figure CN223572235U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cutting equipment for production, especially relates to cutting equipment for tempered glass production. BACKGROUND
[0002] Tempered glass is widely used in various fields such as construction, automobile, home appliance, etc. due to its excellent strength, heat resistance and safety. The production process of tempered glass usually involves key steps such as preparation of raw glass, precise cutting, fine edge grinding, thorough cleaning and efficient tempering. Among them, the cutting link is particularly critical, not only directly affecting the quality of the final product, but also determining the output rate of finished products. However, the traditional tempered glass cutting equipment exposes many shortcomings when facing the growing market demand, such as low cutting precision, low production efficiency, high cost and adverse effects on the environment, etc. Therefore, innovative design is urgently needed to overcome these challenges.
[0003] With the development of industrialization and intelligent manufacturing technology, modern tempered glass cutting technology is constantly progressing, aiming to greatly improve the precision and efficiency of cutting, while ensuring the stability of product quality, reducing production cost, and reducing the burden on the environment. Currently, most advanced tempered glass cutting technology uses high-power laser beams as cutting tools, which can achieve high-precision cutting, but the waste and finished materials after cutting need to be separated manually, which reduces work efficiency.
[0004] Therefore, it is necessary to design a cutting equipment for tempered glass production. SUMMARY
[0005] In order to overcome the shortcomings of the prior art that the waste and finished materials after cutting need to be separated manually, which reduces work efficiency, the technical problem: to provide a cutting equipment for tempered glass production.
[0006] The utility model provides a cutting equipment for toughened glass production, it includes work table, electric guide rail, moving rod, laser head, laser cutter, support, controller, first conveying belt, second conveying belt and third conveying belt, the both sides symmetry of work table top is equipped with electric guide rail, the both sides electric guide rail between sliding connection has moving rod, the sliding connection has laser head on moving rod, the bottom rotation is connected with laser cutter of laser head, the both sides symmetry fixed connection has support on work table, be equipped with controller on left side support, the both sides of left side support and the both sides of work table right part between the front and back are equipped with first conveying belt, the both sides between the front and back of right side support are equipped with second conveying belt, first conveying belt and second conveying belt are same conveying direction, and first conveying belt and second conveying belt are equipped with certain distance as blanking as between, the both sides from left to middle part of right side support lower part are equipped with third conveying belt, third conveying belt is from behind to front transmission, and third conveying belt is located blanking below, controller and electric guide rail, laser head, first conveying belt, second conveying belt and third conveying belt are electrically connected.
[0007] Optionally, the third conveying belt is of soft material.
[0008] Optionally, further comprising a baffle, the both sides symmetry of work table top is equipped with baffle, baffle is located electric guide rail the side of each other, and the part between the baffle of first conveying belt upper part and both sides is work area.
[0009] Optionally, further comprising an optical sensor, the side of each other of baffle is equipped with a plurality of optical sensors, and the optical sensor is electrically connected with the controller.
[0010] Optionally, further comprising a waste frame and a handle, the side of work table is slidably connected with the waste frame, and the waste frame is located between the upper and lower sides of the first conveying belt on the upper portion of the work table, and the handle is fixedly connected to the front side of the waste frame.
[0011] Optionally, further comprising a protective cover and a viewing plate, the top of the work table is fixedly connected with the protective cover, and the electric guide rail, the moving rod, the laser head and the laser cutter are located inside the protective cover, and the viewing plate is fixedly connected to the both sides of the protective cover, and the viewing plate is of transparent material.
[0012] The utility model discloses the beneficial effects are: 1, the utility model discloses the mutual cooperation of first conveying belt, second conveying belt and third conveying belt reaches the separation of different size glass material, and this automatic feeding, cutting, unloading and separating process significantly improve production efficiency.
[0013] 2, the utility model discloses the mutual cooperation of baffle and optical sensor improves cutting accuracy, and can prevent the glass chippings produced in the cutting process from splashing on the electric guide rail.
[0014] 3, the utility model discloses the waste frame and handle reach the effect that it is convenient to clean. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0016] Figure 2 It is a three-dimensional structure schematic view of the utility model workbench, electric guide rail and moving rod and other components.
[0017] Figure 3 It is Figure 2 It is an enlarged three-dimensional structure schematic view of A in the middle.
[0018] Figure 4 It is a three-dimensional structure schematic view of the utility model support, controller and protective cover and other components.
[0019] Figure 5 It is a top view structure schematic view of the utility model.
[0020] Reference signs: 1-workbench, 2-electric guide rail, 3-moving rod, 4-laser head, 5-laser cutter, 6-support, 7-controller, 8-first conveying belt, 9-second conveying belt, 10-third conveying belt, 11-baffle, 12-optical sensor, 13-waste frame, 14-handle, 15-protective cover, 16-viewing board. DETAILED DESCRIPTION
[0021] The embodiments of the utility model are described below with reference to the drawings.
[0022] Embodiment: a cutting equipment for tempered glass production, such as Figures 1-5As shown, including the workbench 1, electric guide rail 2, moving rod 3, laser head 4, laser knife 5, bracket 6, controller 7, the first conveying belt 8, the second conveying belt 9, the third conveying belt 10, the baffle 11 and the optical sensor 12, the workbench 1 top front and rear sides are symmetrically provided with electric guide rail 2, the electric guide rail 2 between the two sides is slidably connected with moving rod 3, the moving rod 3 is slidably connected with laser head 4, the laser head 4 bottom right side is rotatably connected with laser knife 5, the workbench 1 left and right sides are symmetrically connected with bracket 6 through the bolt, the front left bracket 6 is provided with controller 7, the front and rear sides of the left bracket 6 and the front and rear sides of the workbench 1 right part are provided with the first conveying belt 8, the front and rear sides of the right bracket 6 are provided with the second conveying belt 9, the first conveying belt 8 and the second conveying belt 9 are all from left to right transmission, and the first conveying belt 8 and the second conveying belt 9 are provided with a distance of 10CM-30CM as the blanking port, the left and right sides of the right bracket 6 lower part from left to middle are provided with the third conveying belt 10, the third conveying belt 10 is soft material, the third conveying belt 10 is from back to front transmission, and the third conveying belt 10 is below the blanking port, the workbench 1 top front and rear sides close to each other are symmetrically provided with baffle 11, the baffle 11 is located on the side close to each other of the electric guide rail 2, and the part between the upper and both sides of the first conveying belt 8 is the work area, the side close to each other of the baffle 11 is provided with a plurality of optical sensors 12, the controller 7 is electrically connected with the electric guide rail 2, the laser head 4, the first conveying belt 8, the second conveying belt 9, the third conveying belt 10 and the optical sensor 12.
[0023] When the device needs to be used for cutting, the operator first places the glass to be cut on the first conveying belt 8, then starts and adjusts the transmission speed of the first conveying belt 8, the second conveying belt 9 and the third conveying belt 10 through the controller 7, then starts the optical sensor 12 and sets the preset cutting route parameters, which can better ensure the high precision of the cutting path through the monitoring of the optical sensor 12, the first conveying belt 8 transmits the glass from left to right into the work area, and when the optical sensor 12 monitors the exact position of the glass, it sends information to the controller 7, the controller 7 sends accurate route instructions to the electric guide rail 2 according to the values provided by the optical sensor 12 and the preset parameters, next, the electric guide rail 2 drives the moving rod 3 to move along the horizontal direction of the workbench 1, and the laser head 4 on the moving rod 3 moves in the vertical direction according to the preset parameters. The laser knife 5 at the bottom of the laser head 4 cuts along the predetermined cutting path under the instruction of the controller 7. The moving speed and laser power of the laser head 4 are accurately controlled by the controller 7 to ensure the stability and accuracy of the cutting process, so as to successfully complete the glass cutting in the work area.
[0024] When the cutting is completed, the glass after cutting needs to be separated. For larger size glass waste, it will be transported to the second conveying belt 9 and can be conveyed to recycling; for smaller size glass waste, it will directly fall through the material falling port to the third conveying belt 10 and then be conveyed to the next process, achieving the separation of glass materials of different sizes. This automatic feeding, cutting, unloading and separation process significantly improves production efficiency. It is worth noting that the edge of the third conveying belt 10 is designed with soft material, aiming to reduce the wear and damage of the glass during transportation and ensure the integrity of the glass.
[0025] As shown in Figures 1-5 The waste frame 13, the handle 14, the protective cover 15 and the observation plate 16 are also included. The waste frame 13 is slidingly connected to the front side of the workbench 1 and is located between the upper and lower sides of the first conveying belt 8 on the upper part of the workbench 1. The handle 14 is connected to the front side of the waste frame 13 by bolts. The protective cover 15 is connected to the top of the workbench 1 by bolts, and the electric guide rail 2, the moving rod 3, the laser head 4 and the laser knife 5 are all located inside the protective cover 15. The observation plate 16 is connected to the front and rear sides of the protective cover 15 by bolts, and is made of transparent material.
[0026] During the glass cutting process, the laser knife 5 will cut the glass when the glass is fed into the working area. In order to prevent glass debris generated during cutting from splashing onto the electric guide rail 2 and affecting its normal operation, a baffle 11 is installed on the front and rear sides of the electric guide rail 2. The waste frame 13 is located between the upper and lower sides of the first conveying belt 8 on the lower part of the working area. The glass debris generated during cutting will fall into the waste frame 13 below the working area for collection. When the waste accumulates to a certain amount, the operator can pull out the waste frame 13 by pulling the handle 14 forward, clean it up and then push it back to its original position. This design greatly facilitates cleaning. In addition, the device is also equipped with a protective cover 15 to protect the safety of the operator and reduce the possibility of accidents. At the same time, the design of the observation plate 16 allows the operator to monitor the working status inside the protective cover 15 in real time, further improving the safety of production.
[0027] The above has a detailed introduction to the present application. The principles and implementation methods of the present application are described by applying specific examples. The above example is only used to help understand the method and core idea of the present application. At the same time, for those skilled in the art, according to the idea of the present application, the specific implementation and application range will be changed. In summary, the content of the specification should not be understood as a limitation of the present application.
Claims
1. A cutting apparatus for tempered glass production, characterized in that: The utility model provides a laser cutting machine, including workbench (1), electric guide rail (2), moving rod (3), laser head (4), laser cutter (5), support (6), controller (7), first conveying belt (8), second conveying belt (9) and third conveying belt (10), workbench (1) top both sides symmetry is equipped with electric guide rail (2), the electric guide rail (2) between both sides slidingly connected with moving rod (3), moving rod (3) on slidingly connected with laser head (4), laser head (4) bottom rotatably connected with laser cutter (5), workbench (1) both sides symmetry fixedly connected with support (6), left side's support (6) is equipped with controller (7), and the front and back both sides of left side support (6) and the front and back both sides of workbench (1) right part are equipped with first conveying belt (8), and the front and back both sides of right side support (6) are equipped with second conveying belt (9), and first conveying belt (8) and second conveying belt (9) are same transmission direction, and first conveying belt (8) and second conveying belt (9) are equipped with certain distance as blanking as between, and the left and right sides of right side support (6) lower part from left to middle part are equipped with third conveying belt (10), and third conveying belt (10) is from behind to front transmission, and third conveying belt (10) is located blanking below, and controller (7) with electric guide rail (2), laser head (4), first conveying belt (8), second conveying belt (9) and third conveying belt (10) electric connection.
2. The cutting apparatus for producing tempered glass according to claim 1, wherein: The third conveying belt (10) is made of soft material.
3. The cutting apparatus for producing tempered glass according to claim 2, characterized in that: The utility model also discloses a baffle (11), and the top of the workbench (1) is symmetrically provided with baffles (11) on both sides close to each other, the baffles (11) are located on the side close to each other of the electric guide rail (2), and the upper part of the first conveying belt (8) and the baffles (11) on both sides are partially working areas.
4. The cutting apparatus for producing tempered glass according to claim 3, wherein: The utility model also discloses an optical sensor (12), and the side close to each other of the baffle (11) is provided with a plurality of optical sensors (12), and the optical sensors (12) are electrically connected with the controller (7).
5. The cutting apparatus for producing tempered glass according to claim 4, wherein: The utility model also discloses a waste frame (13) and a handle (14), and the waste frame (13) is slidably connected to one side of the workbench (1), and the waste frame (13) is located between the upper and lower sides of the first conveying belt (8) on the upper part of the workbench (1), and the handle (14) is fixedly connected to the front side of the waste frame (13).
6. The cutting apparatus for producing tempered glass according to claim 5, wherein: The utility model also discloses a protective cover (15) and a viewing plate (16), and the protective cover (15) is fixedly connected to the top of the workbench (1), and the electric guide rail (2), the moving rod (3), the laser head (4) and the laser cutter (5) are located in the interior of the protective cover (15), and the viewing plate (16) is provided on both sides of the protective cover (15), and the viewing plate (16) is made of transparent material.