Polishing mechanism based on cutter machining

Abstract

The utility model relates to the field of cutter machining equipment, in particular to a polishing mechanism based on cutter machining, which comprises a worktable, a motor groove is arranged at the top of the worktable, a driving motor is mounted in the motor groove, a rotating disc is mounted at the output end of the driving motor, and a plurality of polishing components are mounted on the rotating disc in a surrounding manner. The grinding assembly comprises a coarse grinding mechanism, a polishing and grinding mechanism and a blade trimming mechanism, the coarse grinding mechanism comprises a first motor and a grinding disc, the first motor is installed on the rotating disc through a first base, the output end of the first motor is sleeved with the rear end of the grinding disc, and the polishing and grinding mechanism comprises a second motor and a polishing disc. According to the equipment, the motor drives the rotating disc and the grinding assemblies (the rough grinding mechanism, the polishing and grinding mechanism and the edge trimming mechanism) on the rotating disc to sequentially carry out rough grinding, polishing and edge trimming treatment on workpieces, a continuous and efficient machining cycle is formed, the machining efficiency is greatly improved through the design, and the transfer time of the workpieces among different equipment is shortened.

Description

TECHNICAL FIELD

[0001] The utility model relates to cutlery processing equipment field, concretely is a polishing mechanism based on cutlery processing. BACKGROUND

[0002] In modern manufacturing industry, with the continuous progress of science and technology and the acceleration of industrialization process, the requirement of workpiece surface quality is also increasing, especially in some specific application occasions (such as precision parts, optical lenses, etc.), the surface quality is directly related to the performance, life and market competitiveness of products. However, the traditional polishing method gradually shows its inherent limitations and deficiencies when facing these high requirements.

[0003] Low efficiency:

[0004] As the most original polishing method, the effect of manual polishing depends largely on the experience and technical level of operators. This method not only consumes time and effort, but also is difficult to guarantee the consistency and stability of polishing, especially in mass production, the efficiency problem is particularly prominent.

[0005] Insufficient precision:

[0006] Compared with manual polishing, mechanical polishing has improved efficiency, but its polishing precision is still limited by the rigidity and control precision of the equipment. For workpieces with complex shape or fine structure, mechanical polishing often fails to achieve ideal polishing effect, and cannot meet the high precision requirement.

[0007] Environmental pollution:

[0008] Although chemical polishing and electrochemical polishing can improve the polishing efficiency and precision to some extent, the chemicals used in the process often pollute the environment and even may harm human health. In addition, these polishing methods also need strict wastewater treatment measures, which increases the production cost and environmental pressure.

[0009] High cost:

[0010] In order to obtain high quality polished surface, traditional polishing method usually needs to use expensive materials and equipment. Especially in the processing of high hardness, high precision workpiece, the cost of polishing agent and polishing tool is high, which makes the overall production cost increase greatly.

[0011] Limited flexibility:

[0012] Many existing polishing devices tend to lack sufficient flexibility in design. They can usually only process fixed specifications of workpieces, and once encountering workpieces of different diameters or different material characteristics, the entire set of molds needs to be replaced or even the entire production line needs to be adjusted. Such frequent replacement and adjustment not only increases production cost and time consumption, but also seriously affects the continuity and stability of the production line. Utility model content

[0013] (I) Technical problems solved

[0014] In view of the deficiencies in the prior art, the utility model provides a polishing mechanism based on tool machining.

[0015] (II) Technical solutions

[0016] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a polishing mechanism based on tool machining, comprising a workbench, a motor groove is arranged on the top of the workbench, a driving motor is installed in the motor groove, a rotating disc is installed on the output end of the driving motor, a plurality of polishing assemblies are installed around the rotating disc, the polishing assembly comprises a rough grinding mechanism, a polishing grinding mechanism and a blade sharpening mechanism, the rough grinding mechanism comprises a motor one and a polishing disc, the motor one is installed on the rotating disc through a base one, the rear end of the polishing disc is sleeved on the output end of the motor one, the polishing grinding mechanism comprises a motor two and a polishing disc, the motor two is installed on the rotating disc through a base two, the polishing disc is sleeved on the output end of the motor two, the polishing disc is sleeved with a polishing abrasive belt, the blade sharpening mechanism comprises a motor three and a blade sharpening disc, the motor three is installed on the rotating disc through a base three, the blade sharpening disc is sleeved on the output end of the motor three, and the blade sharpening disc is a double-face chamfering disc structure.

[0017] Preferably, a plurality of adjusting grooves are arranged around the rotating disc, the bottom of the base one, the base two and the base three is provided with a rotating shaft, the rotating shaft is rotatably installed in the adjusting groove and penetrates the rotating disc, the rotating shaft is sleeved with an adjusting gear, and the front side of the adjusting groove is rotatably installed with a driving gear through a damping shaft, and the driving gear is engaged with the adjusting gear.

[0018] Further preferably, the polishing disc of the rough grinding mechanism is made of hard alloy material.

[0019] Again preferably, the base one, the base two and the base three are provided with damping pads between the base one, the base two, the base three and the rotating disc.

[0020] Preferably, the top of the workbench is provided with a sliding groove, and the bottom of the rotating disc is provided with a sliding rod matched with the sliding groove.

[0021] Further preferably, a main controller, a laser temperature sensor and an image collector are installed on the workbench, and the main controller is electrically connected with the motor one, the motor two, the motor three, the laser temperature sensor and the image collector.

[0022] (III) Beneficial effects

[0023] Compared with the prior art, the polishing mechanism based on tool machining has the following beneficial effects:

[0024] Efficient processing cycle:

[0025] The equipment drives the rotating disc and the polishing components (coarse grinding mechanism, polishing mechanism and blade sharpening mechanism) thereon by the motor to sequentially perform coarse grinding, polishing and blade sharpening treatment on the workpiece, forming a continuous and efficient processing cycle. This design greatly improves the processing efficiency and reduces the transfer time of the workpiece between different equipment.

[0026] Precise polishing effect:

[0027] The coarse grinding mechanism adopts a polishing disc made of hard alloy material, which can quickly remove the large uneven parts on the surface of the workpiece, laying a good foundation for subsequent polishing.

[0028] The polishing mechanism uses a polishing abrasive belt to finely polish the workpiece, further improving the surface smoothness and flatness.

[0029] The blade sharpening mechanism uses a blade sharpening disc with a double-bevel disc structure to sharpen specific areas of the workpiece, ensuring that the blade edge or other critical parts meet the design requirements, improving the precision and overall quality of the workpiece.

[0030] Intelligent management and real-time monitoring:

[0031] The laser temperature sensor continuously monitors the working temperature of the polishing component to prevent overheating from causing damage to the polishing component or reducing the quality of the workpiece.

[0032] The image collector captures the changes on the surface of the workpiece to provide real-time feedback information for the main controller. The AI intelligent polishing model configured on the main controller can adjust the polishing strategy in time to ensure the best effect. This intelligent management greatly simplifies the operation process and improves the product quality and production efficiency.

[0033] High flexibility and adjustability:

[0034] The design of the adjusting groove and the rotating shaft, the adjusting gear and the driving gear and other components arranged around the rotating disc allows the position and angle of each polishing component to be accurately adjusted to adapt to the requirements of workpieces of different shapes and sizes. This high flexibility enables the equipment to be widely used in the polishing processing of various tools and workpieces.

[0035] Shock absorption and stability improvement:

[0036] The damping pad arranged between the base and the rotating disc effectively reduces the transmission of vibration during polishing, improving polishing accuracy and equipment life.

[0037] The sliding guide system (sliding groove and sliding rod) ensures smooth movement of the rotating disc in the horizontal direction, increasing the stability and reliability of the system.

[0038] User experience and operation simplicity:

[0039] The introduction of the intelligent control system makes the device operation more convenient, and the user only needs to set the parameters and polishing path through the main controller to realize automatic processing.

[0040] Real-time monitoring and automatic management functions reduce manual intervention, reduce operation difficulty and labor intensity, and improve user experience.

[0041] In summary, the polishing mechanism based on tool machining through a series of carefully designed technical solutions not only realizes efficient and precise workpiece surface polishing process, but also enhances the flexibility, reliability and user experience of the system. It provides a new solution for modern manufacturing, which helps to improve product quality, reduce production cost and improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0042] Fig. 1 It is a schematic diagram of the overall structure of the utility model;

[0043] Fig. 2 It is a schematic diagram of the workbench and rotating disc split structure of the utility model;

[0044] Fig. 3 It is a schematic diagram of the driving gear and adjusting gear installation structure of the utility model;

[0045] In the figure: 1, workbench; 2, rotating disc; 3, motor one; 4, motor two; 5, motor three; 6, base one; 7, base two; 8, base three; 9, polishing disc; 10, polishing disc; 11, polishing abrasive belt; 12, blade sharpening disc; 13, motor slot; 14, driving motor; 15, sliding groove; 16, sliding rod; 17, image collector; 18, laser temperature sensor; 19, main controller; 20, adjusting groove; 21, rotating shaft; 22, adjusting gear; 23, damping pad; 24, driving gear; 25, damping shaft. DETAILED DESCRIPTION

[0046] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0047] Please refer to Figs. 1-3 The polishing mechanism based on tool machining comprises a workbench 1, a motor groove 13 is arranged on the top of the workbench 1, a driving motor 14 is installed in the motor groove 13, a rotating disc 2 is installed at the output end of the driving motor 14, a plurality of polishing assemblies are installed around the rotating disc 2, the polishing assemblies comprise a rough polishing mechanism, a polishing mechanism and a blade sharpening mechanism, the rough polishing mechanism comprises a motor one 3 and a polishing disc 9, the motor one 3 is installed on the rotating disc 2 through a base one 6, the rear end of the polishing disc 9 is sleeved on the output end of the motor one 3, the polishing mechanism comprises a motor two 4 and a polishing disc 10, the motor two 4 is installed on the rotating disc 2 through a base two 7, the polishing disc 10 is sleeved on the output end of the motor two 4, a polishing sand belt 11 is sleeved on the polishing disc 10, the blade sharpening mechanism comprises a motor three 5 and a blade sharpening disc 12, the motor three 5 is installed on the rotating disc 2 through a base three 8, the blade sharpening disc 12 is sleeved on the output end of the motor three 5, and the blade sharpening disc 12 is a double-face chamfering disc structure.

[0048] The polishing mechanism based on tool machining, the core components comprise a workbench 1, a driving motor 14, a rotating disc 2 and a plurality of polishing assemblies (a rough polishing mechanism, a polishing mechanism and a blade sharpening mechanism) on the rotating disc 2. The following is the main working principle of the device:

[0049] Preparation stage:

[0050] The workpiece to be polished is placed on the workbench 1, and it is ensured that it is fixed stably.

[0051] The parameters and polishing paths of the motors are set through the main control device 19.

[0052] Rough polishing process:

[0053] The driving motor 14 drives the rotating disc 2 to rotate, and the rough polishing mechanism is moved to the polishing position, and the motor one 3 in the rough polishing mechanism drives the polishing disc 9 to preliminarily polish the surface of the workpiece. In this process, the polishing disc 9 adopts a hard alloy material to adapt to high-strength preliminary polishing work and remove larger uneven parts.

[0054] Polishing process:

[0055] After rough grinding, the rotating disc 2 continues to rotate, bringing the polishing mechanism above the workpiece. At this time, motor two 4 starts, driving the polishing disc 10 (equipped with polishing belt 11) to finely polish the surface of the workpiece after rough grinding, further improving the smoothness and flatness of the surface.

[0056] Edge sharpening process:

[0057] After polishing is completed, the rotating disc 2 adjusts its position again, bringing the edge sharpening mechanism close to the area where the edge or angle needs to be trimmed. Motor three 5 drives the edge sharpening disc 12 with a double chamfering disc structure to trim the specific area of the workpiece, ensuring that the edge or other critical parts meet the design requirements.

[0058] Real-time monitoring and adjustment:

[0059] During the entire polishing process, the laser temperature sensor 18 continuously monitors the working temperature of each component to prevent overheating; the image collector 17 captures the changes on the surface of the workpiece, providing feedback information to the main controller 19, which can be configured with an AI intelligent polishing model to adjust the polishing strategy in a timely manner to ensure the best results.

[0060] The AI intelligent polishing model includes various types of machine learning algorithms, such as deep neural networks (DNN), convolutional neural networks (CNN), and long short-term memory networks (LSTM), to adapt to different scenarios.

[0061] Reset and prepare for the next operation:

[0062] After completing all scheduled processes, the system automatically resets and prepares for the next workpiece, forming a continuous and efficient processing cycle.

[0063] Preferred technical solutions and their functions

[0064] Adjusting device: A plurality of adjusting grooves 20 are arranged around the rotating disc 2, the bottom of base one 6, base two 7, and base three 8 is provided with a rotating shaft 21, the rotating shaft 21 penetrates the rotating disc 2 and is rotatably installed in the adjusting groove 20, and an adjusting gear 22 is sleeved on the rotating shaft 21, the front side of the adjusting groove 20 is rotatably installed with a driving gear 24 through a damping shaft 25, and the driving gear 24 is engaged with the adjusting gear 22. This design allows the position and angle of each polishing component to be precisely adjusted to adapt to the needs of workpieces of different shapes and sizes.

[0065] Hard alloy polishing disc 9: The polishing disc 9 in the rough grinding mechanism is made of hard alloy material, which improves the polishing efficiency and durability, and is particularly suitable for the initial processing of high-hardness materials.

[0066] Damping pad 23: base one 6, base two 7 and base three 8 and rotating disc 2 are all provided with damping pad 23, which effectively reduces the vibration transmission in the polishing process, helps to improve the polishing precision and prolong the service life of the equipment.

[0067] Sliding guide system: the top of the workbench 1 is provided with a sliding groove 15, and the bottom of the rotating disc 2 is provided with a sliding rod 16 matched with the sliding groove 15, which ensures the stable movement of the rotating disc 2 in the horizontal direction, increases the stability and reliability of the system.

[0068] Intelligent control system: the workbench 1 is installed with a main control unit 19, a laser temperature sensor 18 and an image collector 17, which together constitute an intelligent control system, realize real-time monitoring and automatic management of the entire polishing process, simplify the operation process and improve the product quality.

[0069] In summary, the polishing mechanism based on tool machining combines advanced technologies in multiple fields such as mechanical transmission, electric control, sensing detection and image processing, realizes efficient, precise and easy-to-operate workpiece surface polishing process. Through a series of carefully designed technical solutions, not only the flexibility, reliability and user experience of the system are enhanced, but also a new solution is provided for modern manufacturing industry.

[0070] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A polishing mechanism based on tool machining, characterized by, Including workbench (1), the top of workbench (1) is equipped with motor groove (13), the drive motor (14) is installed in motor groove (13), the output end of drive motor (14) is installed with rotating disc (2), rotating disc (2) is installed with several polishing assemblies around, polishing assemblies include rough grinding mechanism, polishing mechanism and edge trimming mechanism, rough grinding mechanism includes motor one (3) and polishing disc (9), motor one (3) is installed on rotating disc (2) through base one (6), the rear end of polishing disc (9) is sleeved on the output end of motor one (3), polishing mechanism includes motor two (4) and polishing disc (10), motor two (4) is installed on rotating disc (2) through base two (7), polishing disc (10) is sleeved on the output end of motor two (4), polishing disc (10) is sleeved with polishing abrasive belt (11), edge trimming mechanism includes motor three (5) and edge trimming disc (12), motor three (5) is installed on rotating disc (2) through base three (8), edge trimming disc (12) is sleeved on the output end of motor three (5), edge trimming disc (12) is double-face chamfer disc structure.

2. The polishing mechanism based on tool machining according to claim 1, characterized in that, Several adjusting grooves (20) are provided on rotating disc (2), the bottom of base one (6), base two (7) and base three (8) is provided with rotating shaft (21), rotating shaft (21) is rotatably installed in adjusting groove (20) through rotating disc (2), rotating shaft is sleeved with adjusting gear (22), the front side of adjusting groove (20) is rotatably installed with drive gear (24) through damping shaft (25), drive gear (24) is engaged with adjusting gear (22).

3. The polishing mechanism based on tool machining according to claim 2, characterized in that, The polishing disc (9) of rough grinding mechanism adopts hard alloy material.

4. The polishing mechanism based on tool machining according to claim 3, characterized in that, Damping pad (23) is arranged between base one (6), base two (7), base three (8) and rotating disc (2).

5. A polishing mechanism based on tool machining according to claim 4, characterized in that, The top of workbench (1) is provided with sliding groove (15), the bottom of rotating disc (2) is provided with sliding rod (16) matched with sliding groove (15).

6. A polishing mechanism based on tool machining according to claim 5, characterized in that, Main control unit (19), laser temperature sensor (18) and image collector (17) are installed on workbench (1), main control unit (19) is electrically connected with motor one (3), motor two (4), motor three (5), laser temperature sensor (18) and image collector (17).

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