Rubber sheet sample processing equipment
The rubber sheet sample processing equipment, which integrates molding and cutting mechanisms, solves the problem that molding and cutting are difficult to perform simultaneously in existing technologies, achieving efficient production of rubber sheet samples and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422698455.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing flat vulcanizing machines are difficult to simultaneously shape and cut rubber sheet samples during processing, resulting in cumbersome operation, increased labor intensity for workers, and low production efficiency.
A rubber sheet sample processing equipment integrating molding and finished product cutting mechanisms was designed. The hydraulic system drives the lifting plate and mold to cooperate, realizing the continuous production of rubber sheets. The process from molding to cutting is completed on the same equipment.
It improved the production efficiency and product quality of rubber sheet samples, simplified the operation process, reduced the labor intensity of workers, and improved production efficiency and product uniformity.
Smart Images

Figure CN223573369U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber product processing equipment technical field especially relates to a kind of rubber sheet sample processing equipment. BACKGROUND
[0002] Rubber sheet is a kind of sheet product made of rubber material.Rubber sheet sample is the product processed by rubber sheet, and includes silicone gasket, rubber seal gasket sheet, silicone plate, rubber diaphragm, etc.;Material is various, such as silicone, rubber, etc., with high temperature resistance, corrosion resistance, anti-slip, waterproof, sealing and other characteristics;Mainly through flat press molding, heating vulcanized rubber raw material, then mold heat shrinkage forming;
[0003] In the rubber sheet sample processing process, generally need to use flat press, the existing flat press is generally only for product forming processing, it is inconvenient to remove rubber material on the outside of rubber sheet sample, and often needs separate cutting mechanism to process additionally in the processing process, operation is more cumbersome, not only increase the labor intensity of worker, and production efficiency is lower.
[0004] Therefore, the present application scheme proposes a kind of rubber sheet sample processing equipment to solve the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of rubber sheet sample processing equipment, solve the technical problem proposed in background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of rubber sheet sample processing equipment, including work plate and rubber plate, the upper end of the work plate is fixedly connected with support frame, the rubber plate is located in the inside of support frame, the inside of support frame is provided with forming mechanism and finished product cutting mechanism, the left and right sides of support frame are both provided with support mechanism;
[0007] The forming mechanism includes lifting plate, support plate and hydraulic cylinder, the hydraulic cylinder is fixed on the upper end of support frame, the output end of the hydraulic cylinder penetrates the upper side wall of support frame, and is fixedly connected with the upper end of lifting plate, the front and rear ends of lifting plate are slidably connected with the inner walls of the front and rear sides of support frame, the support plate is located below lifting plate, the support plate is fixed on the upper end of work plate, the upper end of support plate is provided with lower vulcanization mold groove, the lower end of lifting plate is fixedly connected with upper vulcanization mold, and the upper vulcanization mold is matched with lower vulcanization mold groove;
[0008] The finished product cutting mechanism comprises a cutting auxiliary plate fixed at the right end of the lifting plate, a cutting pressing plate arranged below the cutting auxiliary plate, a cutting pipe arranged below the cutting pressing plate, the lower end of the cutting pipe penetrating through the work plate and extending below the work plate, and a collecting box fixedly connected to the lower end of the work plate and located directly below the cutting pipe.
[0009] Preferably, the upper end of the cutting pipe is in the shape of a blade, the cutting pipe is located at the right side of the lower vulcanization mold groove, the upper end of the cutting pressing plate is fixedly connected with a limiting slide rod three, the upper end of the limiting slide rod three penetrates through the cutting auxiliary plate and is fixedly connected with a baffle three, the limiting slide rod three is in sliding connection with the cutting auxiliary plate, and a cutting auxiliary spring is sleeved on the limiting slide rod three and fixedly connected with the adjacent side walls of the baffle three and the cutting auxiliary plate.
[0010] Preferably, the supporting mechanism comprises a supporting rod, the front and rear ends of the supporting rod are rotatably connected with connecting plates, the connecting plates are in the shape of L, baffles one are arranged above the connecting plates, limiting slide rods one are fixedly connected to the lower ends of the baffles one, the lower ends of the limiting slide rods one penetrate through the upper side walls of the connecting plates and are fixedly connected with the upper end of the work plate, the limiting slide rods one are in sliding connection with the upper side walls of the connecting plates, supporting springs are sleeved on the limiting slide rods one and fixedly connected with the adjacent side walls of the connecting plates and the work plate.
[0011] Preferably, the adjacent side walls of the connecting plates on the left and right sides are fixedly connected with lower pressing plates, abutting frames are arranged above the lower pressing plates, the left two abutting frames are fixedly arranged on the left side wall of the lifting plate, and the right two abutting frames are fixedly arranged on the right side wall of the cutting auxiliary plate.
[0012] Preferably, the front and rear sides of the upper vulcanization mold are provided with pressing plates, limiting slide rods two are fixedly connected to the left and right sides of the upper surfaces of the pressing plates, the upper ends of the limiting slide rods two penetrate through the lifting plate and are fixedly connected with baffles two, the limiting slide rods two are in sliding connection with the lifting plate, and pressing springs are sleeved on the limiting slide rods two and fixedly connected with the adjacent side walls of the baffles two and the lifting plate.
[0013] Preferably, the lower end surface of the pressing plate is located in the same plane as the lower end surface of the cutting pressing plate.
[0014] Compared with the related art, the rubber sheet sample processing equipment has the following beneficial effects:
[0015] 1. The utility model provides a kind of rubber sheet sample processing equipment, molding mechanism and finished product cutting mechanism are integrated in the device, the processing of rubber sheet sample is realized using the cooperation of upper vulcanization mould and lower vulcanization mould groove in molding mechanism, with the movement of rubber plate to right side, while the product processing behind, finished product cutting is realized using finished product cutting mechanism, so as to realize the continuous production process of rubber sheet, from molding to cutting, it is completed on the same equipment, improve production efficiency.
[0016] 2, the utility model provides a kind of rubber sheet sample processing equipment, the front and rear sides of upper vulcanization mould are provided with compression plate in the device, by the cooperation of limiting slide bar two, baffle two and compression spring, the tight compression in the vulcanization and cutting process of rubber sheet is realized, improve vulcanization effect and sample uniformity, the lower end surface of compression plate and cutting compression plate is located in the same plane, ensure that rubber sheet is kept stable when cutting, rubber plate is affected by compression plate, improve product production quality. DRAWINGS
[0017] Figure 1 It is the overall structure schematic diagram of the utility model;
[0018] Figure 2 It is the overall structure schematic diagram of the utility model; Figure 1 It is the enlarged view of A in the utility model;
[0019] Figure 3 It is the enlarged view of B in the utility model; Figure 1 It is the enlarged view of B in the utility model;
[0020] Figure 4 It is the cross section three-dimensional structure schematic diagram of the utility model;
[0021] Figure 5 It is the use state three-dimensional structure schematic diagram of the utility model;
[0022] Figure 6 It is the use state three-dimensional structure schematic diagram of the utility model from another angle;
[0023] Figure 7 It is the use state three-dimensional structure schematic diagram of the utility model; Figure 6 It is the enlarged view of C in the utility model.
[0024] In the figure: 1, workboard; 2, support frame; 3, hydraulic cylinder; 4, lifting plate; 5, support plate; 6, support mechanism; 7, collection box; 8, cutting auxiliary plate; 9, lower vulcanization mold groove; 10, upper vulcanization mold; 11, cutting pipe; 12, cutting pressure plate; 13, abutting frame; 14, support rod; 15, connecting plate; 16, limit sliding rod one; 17, baffle one; 18, support spring; 19, lower pressing plate; 20, pressing plate; 21, limit sliding rod two; 22, baffle two; 23, pressing spring; 24, limit sliding rod three; 25, baffle three; 26, cutting auxiliary spring; 27, rubber plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Embodiment:
[0027] Please refer to Figures 1-7 The present application provides a technical scheme: a rubber sheet sample processing equipment, which comprises a workboard 1 and a rubber plate 27. The rubber plate 27 is externally connected with a waste material winding device. The upper end of the workboard 1 is fixedly connected with a support frame 2. The rubber plate 27 is located on the inner side of the support frame 2. The support frame 2 is internally provided with a forming mechanism and a finished product cutting mechanism. The left and right sides of the support frame 2 are both provided with a support mechanism 6.
[0028] The forming mechanism comprises a lifting plate 4, a support plate 5 and a hydraulic cylinder 3. The hydraulic cylinder 3 is fixed at the upper end of the support frame 2. The output end of the hydraulic cylinder 3 penetrates through the upper side wall of the support frame 2 and is fixedly connected with the upper end of the lifting plate 4. The front and rear ends of the lifting plate 4 are both slidably connected with the inner walls of the front and rear sides of the support frame 2. The support plate 5 is located below the lifting plate 4. The support plate 5 is fixed at the upper end of the workboard 1. A lower vulcanization mold groove 9 is formed in the upper end of the support plate 5. The lower end of the lifting plate 4 is fixedly connected with an upper vulcanization mold 10. The upper vulcanization mold 10 is matched with the lower vulcanization mold groove 9. When the product is processed, the upper vulcanization mold 10 and the lower vulcanization mold groove 9 are used to realize the forming of the product.
[0029] The finished product cutting mechanism comprises a cutting auxiliary plate 8 fixed at the right end of the lifting plate 4, a cutting pressing plate 12 arranged below the cutting auxiliary plate 8, a cutting pipe 11 arranged below the cutting pressing plate 12, the lower end of the cutting pipe 11 penetrating through the work plate 1 and extending below the work plate 1, a collection box 7 fixedly connected to the lower end of the work plate 1 and located directly below the cutting pipe 11, the upper end of the cutting pipe 11 being in the shape of a blade, the cutting pipe 11 being located at the right side of the lower vulcanization mold groove 9, the upper end of the cutting pressing plate 12 being fixedly connected to a limiting slide rod three 24, the upper end of the limiting slide rod three 24 penetrating through the cutting auxiliary plate 8 and being fixedly connected to a baffle three 25, the limiting slide rod three 24 being in sliding connection with the cutting auxiliary plate 8, the limiting slide rod three 24 being sleeved with a cutting auxiliary spring 26, the upper and lower ends of the cutting auxiliary spring 26 being fixedly connected to the baffle three 25 and the adjacent side wall of the cutting auxiliary plate 8 respectively, after the product processing is completed by using the upper vulcanization mold 10 and the lower vulcanization mold groove 9, the rubber plate 27 is driven to move by using the external waste rolling device, and the movement of the rubber plate 27 is paused when the finished product moves directly above the cutting pipe 11, the product processing operation is repeated, at the same time, the finished product that has been processed moves downwardly into the cutting pipe 11, and the finished product is cut by the cooperation of the cutting pressing plate 12 and the cutting pipe 11, and the finished product falls into the collection box 7 below after the cutting of the finished product is completed;
[0030] The supporting mechanism 6 comprises a supporting rod 14, the front and rear ends of the supporting rod 14 are rotatably connected with connecting plates 15, the connecting plates 15 are in the shape of L, the upper side of the connecting plate 15 is provided with a baffle one 17, the lower end of the baffle one 17 is fixedly connected with a limiting slide rod one 16, the lower end of the limiting slide rod one 16 penetrates through the upper side wall of the connecting plate 15 and is fixedly connected with the upper end of the work plate 1, the limiting slide rod one 16 is in sliding connection with the upper side wall of the connecting plate 15, the limiting slide rod one 16 is sleeved with a supporting spring 18, the upper and lower ends of the supporting spring 18 are fixedly connected with the adjacent side walls of the connecting plate 15 and the work plate 1 respectively, the adjacent side walls of the front and rear connecting plates 15 are fixedly connected with a pressing plate 19, the upper side of the pressing plate 19 is provided with abutting frames 13, the left two abutting frames 13 are fixedly connected with the left side walls of the lifting plate 4, the right two abutting frames 13 are fixedly connected with the right side walls of the cutting auxiliary plate 8, after the product processing, the lifting plate 4 and the upper vulcanization mold 10 are lifted upwardly by using the hydraulic cylinder 3, the product is taken out from the lower vulcanization mold groove 9 under the action of the supporting spring 18 in the left and right supporting mechanisms 6 with the upward movement of the lifting plate 4, thereby facilitating the rightward movement of the product along with the rubber plate 27;
[0031] The upper and lower sides of the vulcanization mold 10 are provided with pressing plates 20, the upper surface of each pressing plate 20 is fixedly connected with a limiting slide rod two 21 on the left and right sides, the upper end of the limiting slide rod two 21 penetrates through the lifting plate 4 and is fixedly connected with a baffle two 22, the limiting slide rod two 21 and the lifting plate 4 are in sliding connection, the limiting slide rod two 21 is sleeved with a pressing spring 23, the upper and lower ends of the pressing spring 23 are fixedly connected with the adjacent side walls of the baffle two 22 and the lifting plate 4 respectively, the lower end surface of the pressing plate 20 is located in the same plane as the lower end surface of the cutting pressing plate 12, when the vulcanization operation is performed, with the movement of the lifting plate 4, the lower end of the abutting frame 13 abuts against the upper end of the lower pressing plate 19, with the continuous downward movement of the lifting plate 4, the abutting frame 13 pushes the lower pressing plate 19 and the supporting plate 5 to move downward, when the lower end surface of the rubber plate 27 contacts with the upper end surface of the supporting plate 5, the lower end surface of the pressing plate 20 contacts with the upper end surface of the rubber plate 27, the lifting plate 4 continues to move downward, the rubber plate 27 is pressed by the pressing plate 20, so as to ensure the stability of the rubber plate 27 during the vulcanization process, thereby ensuring the quality of the product.
[0032] Working principle: in use, the rubber plate 27 is inserted into the inside of the supporting frame 2 from above the left supporting mechanism 6, and the rubber plate 27 is located between the upper vulcanization mold 10 and the lower vulcanization mold groove 9, at this time, the position of the rubber plate 27 is higher than the upper end surface of the supporting plate 5, when the vulcanization operation is performed, the lifting plate 4 is driven by the hydraulic cylinder 3 to move downward, with the movement of the lifting plate 4, the lower end of the abutting frame 13 abuts against the upper end of the lower pressing plate 19, with the continuous downward movement of the lifting plate 4, the abutting frame 13 pushes the lower pressing plate 19 and the supporting plate 5 to move downward, when the lower end surface of the rubber plate 27 contacts with the upper end surface of the supporting plate 5, the lower end surface of the pressing plate 20 contacts with the upper end surface of the rubber plate 27, the lifting plate 4 continues to move downward, the rubber plate 27 is pressed by the pressing plate 20, the upper vulcanization mold 10 extrudes the rubber plate 27, and moves into the lower vulcanization mold groove 9, the rubber sheet sample is processed through the cooperation of the upper vulcanization mold 10 and the lower vulcanization mold groove 9, after the processing is completed, the lifting plate 4 and the upper vulcanization mold 10 are lifted upward by the hydraulic cylinder 3, with the upward movement of the lifting plate 4, the product is taken out of the lower vulcanization mold groove 9 under the action of the supporting spring 18 in the left and right supporting mechanisms 6, with the rightward movement of the rubber plate 27, the product is paused after moving above the cutting pipe 11, the product processing operation is repeated, at the same time, the finished product after processing moves downward into the cutting pipe 11, at the same time, the finished product is cut through the cooperation of the cutting pressing plate 12 and the cutting pipe 11, after the finished product is cut, it falls into the collecting box 7 below.
[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A rubber sheet sample processing device, comprising a working plate (1) and a rubber plate (27), characterized in that: The upper end of the working plate (1) is fixedly connected to a support frame (2), the rubber plate (27) is located inside the support frame (2), the support frame (2) is provided with a forming mechanism and a finished product cutting mechanism, and the support frame (2) is provided with a support mechanism (6) on both the left and right sides. The molding mechanism includes a lifting plate (4), a support plate (5), and a hydraulic cylinder (3). The hydraulic cylinder (3) is fixed at the upper end of the support frame (2). The output end of the hydraulic cylinder (3) passes through the upper side wall of the support frame (2) and is fixedly connected to the upper end of the lifting plate (4). The front and rear ends of the lifting plate (4) are slidably connected to the inner walls of the front and rear sides of the support frame (2), respectively. The support plate (5) is located below the lifting plate (4). The support plate (5) is fixed at the upper end of the working plate (1). The upper end of the support plate (5) is provided with a lower vulcanizing mold groove (9). The lower end of the lifting plate (4) is fixedly connected with an upper vulcanizing mold (10). The upper vulcanizing mold (10) is adapted to the lower vulcanizing mold groove (9). The finished product cutting mechanism includes a cutting auxiliary plate (8), which is fixed to the right side of the lifting plate (4). A cutting pressure plate (12) is provided below the cutting auxiliary plate (8), and a cutting tube (11) is provided below the cutting pressure plate (12). The lower end of the cutting tube (11) passes through the working plate (1) and extends to the bottom of the working plate (1). A collection box (7) is fixedly connected to the lower end of the working plate (1), and the collection box (7) is located directly below the cutting tube (11).
2. The rubber sheet sample processing equipment according to claim 1, characterized in that: The upper end of the cutting tube (11) is blade-shaped. The cutting tube (11) is located on the right side of the lower vulcanizing mold groove (9). The upper end of the cutting pressure plate (12) is fixedly connected to the limiting slide rod three (24). The upper end of the limiting slide rod three (24) passes through the cutting auxiliary plate (8) and is fixedly connected to the baffle three (25). The limiting slide rod three (24) is slidably connected to the cutting auxiliary plate (8). A cutting auxiliary spring (26) is sleeved on the limiting slide rod three (24). The upper and lower ends of the cutting auxiliary spring (26) are fixedly connected to the baffle three (25) and the adjacent side wall of the cutting auxiliary plate (8) respectively.
3. The rubber sheet sample processing equipment according to claim 1, characterized in that: The support mechanism (6) includes a support rod (14), and both ends of the support rod (14) are rotatably connected to a connecting plate (15). The connecting plate (15) is L-shaped, and a baffle (17) is provided above the connecting plate (15). The lower end of the baffle (17) is fixedly connected to a limiting slide rod (16). The lower end of the limiting slide rod (16) passes through the upper side wall of the connecting plate (15) and is fixedly connected to the upper end of the working plate (1). The limiting slide rod (16) is slidably connected to the upper side wall of the connecting plate (15). A support spring (18) is sleeved on the limiting slide rod (16). The upper and lower ends of the support spring (18) are fixedly connected to the adjacent side walls of the connecting plate (15) and the working plate (1), respectively.
4. The rubber sheet sample processing equipment according to claim 3, characterized in that: A lower pressure plate (19) is fixedly connected to the adjacent side wall of the connecting plate (15) on both the front and rear sides. An abutment frame (13) is provided above the lower pressure plate (19). The two abutment frames (13) on the left side are fixed on the left side wall of the lifting plate (4), and the two abutment frames (13) on the right side are fixed on the right side wall of the cutting auxiliary plate (8).
5. The rubber sheet sample processing equipment according to claim 1, characterized in that: The upper vulcanizing mold (10) is provided with a pressure plate (20) on both the front and rear sides. The left and right sides of the upper surface of the pressure plate (20) are fixedly connected with a limit slide rod (21). The upper end of the limit slide rod (21) passes through the lifting plate (4) and is fixedly connected with a baffle (22). The limit slide rod (21) and the lifting plate (4) are slidably connected. A pressure spring (23) is sleeved on the limit slide rod (21). The upper and lower ends of the pressure spring (23) are fixedly connected to the baffle (22) and the adjacent side wall of the lifting plate (4) respectively.
6. The rubber sheet sample processing equipment according to claim 5, characterized in that: The lower end face of the clamping plate (20) and the lower end face of the cutting plate (12) are located on the same plane.