Raw material premixing device in composite material preparation process
By designing metering and stirring components in the composite material preparation process, the problem of inaccurate raw material mixing was solved, achieving accurate metering and uniform mixing of raw materials, and improving the mixing quality of composite materials.
Patent Information
- Application Number
- CN202423069744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technologies, the mixing of raw materials during the preparation of composite materials is not easy to measure accurately, resulting in insufficient mixing accuracy and uniformity.
A raw material premixing device for composite material preparation process was designed, comprising a metering component, a preliminary mixing component, and a stirring component. The device achieves precise metering of raw materials through a servo motor and a pressure sensor, and uses spiral blades and stirring blades for preliminary mixing and re-stirring to ensure the accuracy and uniformity of mixing.
It achieves precise metering and uniform mixing of raw materials, thereby improving the mixing quality of composite materials.
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Figure CN223573508U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing device technology, and in particular to a raw material premixing device in a composite material preparation process. Background Technology
[0002] Composite materials are multiphase materials prepared by combining two or more materials, such as metals, ceramics, or polymers, through a composite process. The various materials complement each other in terms of performance, producing a synergistic effect, so that the overall performance of the composite material is superior to that of the original constituent materials and meets various requirements. In the production and processing of composite materials, it is often necessary to mix and stir the raw materials.
[0003] For example, Chinese patent CN218981354U discloses a multi-stage mixing device for VOC alkyd paint, including a barrel and a locking lid. A cover plate is fixedly connected to the top of the barrel, and a motor is fixedly connected to the middle of the top of the cover plate. The drive end of the motor passes through the cover plate and is fixedly connected to a transmission rod. A first stirring paddle is fixedly connected to the top of the transmission rod, and a second stirring paddle is fixedly connected to the middle of the transmission rod. In this invention, the first, second, and third stirring paddles are first driven to rotate by a motor.
[0004] Although the above technical solutions have solved the corresponding technical problems, they still have the following drawbacks:
[0005] The above technical solution is not convenient for weighing the raw materials to be mixed, thus reducing the accuracy of raw material mixing. Utility Model Content
[0006] The purpose of this invention is to provide a raw material premixing device in the composite material preparation process. It not only accurately measures the raw materials by setting a metering component, thereby ensuring the accuracy of raw material mixing, but also first mixes the raw materials by a preliminary mixing component when they are put into the mixing tank, and then stirs the raw materials again by a stirring component, thereby ensuring the uniformity of raw material mixing and thus ensuring the mixing quality of raw materials.
[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0008] A raw material premixing device in a composite material preparation process includes:
[0009] A mixing tank for mixing raw materials for composite material preparation has a feeding channel at the top for weighing the raw materials, a discharge pipe at the bottom of the side of the mixing tank, a preliminary mixing component for initial mixing of the raw materials installed inside the mixing tank and corresponding to the feeding channel, and a stirring component for mixing the raw materials also installed inside the mixing tank.
[0010] In the above-mentioned composite material preparation process, the raw material premixing device has a metering component that can be flipped to feed material installed inside the feeding channel.
[0011] In the above-mentioned raw material premixing device in the composite material preparation process, the metering component includes a servo motor fixedly connected to the side of the feeding channel, a flap fixedly connected to the output shaft of the servo motor, an installation groove opened on the top of the flap, a force plate slidably connected to the inner wall of the installation groove, and connecting springs fixedly connected to both sides of the bottom of the force plate, with the other end of the connecting springs fixedly connected to the bottom of the inner wall of the installation groove.
[0012] In the raw material premixing device of the above-mentioned composite material preparation process, a pressure sensor is installed at the center of the bottom of the inner wall of the mounting groove, corresponding to the position of the force plate.
[0013] In the above-mentioned raw material premixing device in the composite material preparation process, a feed plate is installed at the bottom of the inner wall of the mixing tank and at the position corresponding to the discharge pipe.
[0014] In the above-mentioned raw material premixing device in the composite material preparation process, a vibration motor is installed at the bottom of the mixing tank and at the position corresponding to the feed plate.
[0015] The raw material premixing device in the above-mentioned composite material preparation process includes a first stirring motor fixedly connected to the side of the mixing tank, and a spiral blade is installed on the output shaft of the first stirring motor.
[0016] In the above-mentioned raw material premixing device in the composite material preparation process, a sealing seat is installed on the side of the mixing tank and at the position corresponding to the first stirring motor.
[0017] In the raw material premixing device of the above-mentioned composite material preparation process, a guide plate is installed on the inner wall of the mixing tank and at the position corresponding to the spiral blade, and a discharge port is opened on the guide plate.
[0018] In the above-mentioned composite material preparation process, the raw material premixing device includes a stirring assembly comprising a second stirring motor fixedly connected to the side of the mixing tank, a stirring shaft fixedly connected to the output shaft of the second stirring motor, and stirring blades fixedly connected to the stirring shaft.
[0019] This utility model has at least the following beneficial effects:
[0020] The raw material premixing device in the composite material preparation process provided by this utility model not only accurately measures the added raw materials by setting a metering component, thereby ensuring the accuracy of raw material mixing, but also first mixes the raw materials by a preliminary mixing component when the raw materials are added into the mixing tank, and then stirs the raw materials again by a stirring component, thereby ensuring the uniformity of raw material mixing and thus ensuring the mixing quality of raw materials. Attached Figure Description
[0021] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0022] Figure 1 This is a schematic diagram of the raw material premixing device in the composite material preparation process of this utility model;
[0023] Figure 2 This is a cross-sectional structural diagram of the raw material premixing device in the composite material preparation process of this utility model;
[0024] Figure 3 This is a schematic diagram of the metering component in the raw material premixing device in the composite material preparation process of this utility model;
[0025] Figure 4 This is a cross-sectional schematic diagram of the metering component in the raw material premixing device of the composite material preparation process of this utility model.
[0026] Explanation of icon numbers:
[0027] 1. Mixing tank;
[0028] 101. Feeding channel; 102. Discharge pipe; 103. Preliminary mixing component; 104. Guide ramp; 105. Mixing component;
[0029] 1011. Metering components;
[0030] 10111, Servo motor; 10112, Flip plate; 10113, Mounting slot; 10114, Force plate; 10115, Connecting spring; 10116, Pressure sensor;
[0031] 1021. Feeding plate; 1022. Vibrating motor;
[0032] 1031. First stirring motor; 1032. Spiral blade;
[0033] 10311, Sealing seat;
[0034] 1041. Feed port;
[0035] 1051. Second stirring motor; 1052. Stirring shaft; 1053. Stirring blades. Detailed Implementation
[0036] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0037] Please refer to Figures 1 to 4 As shown in the figure, an embodiment of the present invention provides a raw material premixing device in a composite material preparation process, comprising: a mixing tank 1 for mixing raw materials for composite material preparation, a feeding channel 101 for weighing raw materials is provided on the top of the mixing tank 1, a discharge pipe 102 is installed on the bottom of the side of the mixing tank 1, a preliminary mixing component 103 for preliminary mixing of raw materials is installed inside the mixing tank 1 and at the position corresponding to the feeding channel 101, and a stirring component 105 for mixing raw materials is also installed inside the mixing tank 1;
[0038] By adopting the above technical solution, not only can the metering component 1011 accurately measure the raw materials, thereby ensuring the accuracy of raw material mixing, but also when the raw materials are put into the mixing tank 1, they are first mixed by the preliminary mixing component 103, and then stirred again by the stirring component 105, thereby ensuring the uniformity of raw material mixing and thus ensuring the mixing quality of raw materials.
[0039] Please refer to Figures 1 to 4 As shown, a metering component 1011 that can be flipped for feeding is installed inside the feeding channel 101.
[0040] The metering component 1011 includes a servo motor 10111 fixedly connected to the side of the feeding channel 101. A flap 10112 is fixedly connected to the output shaft of the servo motor 10111. An installation groove 10113 is provided on the top of the flap 10112. A force plate 10114 is slidably connected to the inner wall of the installation groove 10113. Connecting springs 10115 are fixedly connected to both sides of the bottom of the force plate 10114. The other end of the connecting spring 10115 is fixedly connected to the bottom of the inner wall of the installation groove 10113.
[0041] A pressure sensor 10116 is installed at the center of the bottom of the inner wall of the mounting groove 10113, corresponding to the position of the force plate 10114. When the material is fed through the feeding channel 101, the material falls onto the force plate 10114 and squeezes the pressure sensor 10116. The pressure signal generated by the pressure sensor 10116 is transmitted to the external controller. When the preset value is reached, the controller controls the servo motor 10111 to operate and drives the flip plate 10112 to flip, so that the fed material can be accurately measured and fed.
[0042] Among them, the pressure sensor 10116 can be selected as the BECK pressure sensor 901.11121M4, which has high accuracy and stability. The controller can be selected as the S7-200 ultra-miniature PLC controller, which can meet the usage requirements of this embodiment.
[0043] Please refer to Figures 1 to 4 As shown, a feed plate 1021 is installed at the bottom of the inner wall of the mixing tank 1 and at the position corresponding to the discharge pipe 102.
[0044] A vibration motor 1022 is installed at the bottom of the mixing tank 1, corresponding to the position of the feed plate 1021. By setting the feed plate 1021 and the vibration motor 1022, the discharge of the mixed raw materials through the discharge pipe 102 is made more convenient and thorough.
[0045] Please refer to Figures 1 to 4 As shown, the preliminary mixing component 103 includes a first stirring motor 1031 fixedly connected to the side of the mixing tank 1. A spiral blade 1032 is installed on the output shaft of the first stirring motor 1031. A guide plate 104 is installed on the inner wall of the mixing tank 1 at the position corresponding to the spiral blade 1032. A discharge port 1041 is opened on the guide plate 104. The first stirring motor 1031 drives the spiral blade 1032 to rotate and stirs and conveys the raw materials to the upper left, so that the raw materials can be uniformly mixed under the cooperation of the guide plate 104.
[0046] Please refer to Figures 1 to 4 As shown, a sealing seat 10311 is installed on the side of the mixing tank 1 at the position corresponding to the first stirring motor 1031. By setting the sealing seat 10311, the sealing performance between the first stirring motor 1031 and the mixing tank 1 is increased when the first stirring motor 1031 rotates.
[0047] Please refer to Figures 1 to 4 As shown, the stirring assembly 105 includes a second stirring motor 1051 fixedly connected to the side of the mixing tank 1. A stirring shaft 1052 is fixedly connected to the output shaft of the second stirring motor 1051. A stirring blade 1053 is fixedly connected to the stirring shaft 1052. The stirring shaft 1052 is driven to rotate by the second stirring motor 1051, so that the raw materials can be stirred again by the stirring blade 1 and the mixing tank 1053.
[0048] The working principle of this utility model is as follows: When the material is fed through the feeding channel 101, it falls onto the force plate 10114 and squeezes the pressure sensor 10116. The pressure signal generated by the pressure sensor 10116 is transmitted to the external controller. When the preset value is reached, the controller controls the servo motor 10111 to operate and drives the flip plate 10112 to flip, thereby accurately measuring and feeding the material, thus ensuring the accuracy of raw material mixing. Moreover, when the raw material is fed into the mixing tank 1, the first stirring motor 1031 drives the spiral blade 1032 to rotate and stirs and conveys the fed material to the upper left. With the cooperation of the guide plate 104, the raw material is evenly mixed. Then, the second stirring motor 1051 drives the stirring shaft 1052 to rotate, so that the mixing tank 1053 can stir the raw material again through the stirring blades, thereby ensuring the uniformity of raw material mixing and thus ensuring the mixing quality of raw materials.
[0049] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the present invention's conception through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. A raw material premixing device in a composite material preparation process, comprising a mixing tank (1) for mixing raw materials for composite material preparation, characterized in that, The top of the mixing tank (1) is provided with a feeding channel (101) for weighing raw materials. The bottom of the side of the mixing tank (1) is provided with a discharge pipe (102). Inside the mixing tank (1) and at the position corresponding to the feeding channel (101), a preliminary mixing component (103) for preliminary mixing of raw materials is installed. Inside the mixing tank (1), a stirring component (105) for mixing raw materials is also installed.
2. The raw material premixing device in the composite material preparation process according to claim 1, characterized in that: The feeding channel (101) is equipped with a flip-over feeding metering component (1011).
3. The raw material premixing device in the composite material preparation process according to claim 2, characterized in that: The metering component (1011) includes a servo motor (10111) fixedly connected to the side of the feeding channel (101). A flap (10112) is fixedly connected to the output shaft of the servo motor (10111). An installation groove (10113) is provided on the top of the flap (10112). A force plate (10114) is slidably connected to the inner wall of the installation groove (10113). A connecting spring (10115) is fixedly connected to both sides of the bottom of the force plate (10114). The other end of the connecting spring (10115) is fixedly connected to the bottom of the inner wall of the installation groove (10113).
4. The raw material premixing device in the composite material preparation process according to claim 3, characterized in that: A pressure sensor (10116) is installed at the center of the bottom of the inner wall of the mounting groove (10113) and at the position corresponding to the force plate (10114).
5. The raw material premixing device in a composite material preparation process according to claim 4, characterized in that: A feed plate (1021) is installed at the bottom of the inner wall of the mixing tank (1) and at the position corresponding to the discharge pipe (102).
6. The raw material premixing device in a composite material preparation process according to claim 5, characterized in that: A vibration motor (1022) is installed at the bottom of the mixing tank (1) and at the position corresponding to the feed plate (1021).
7. The raw material premixing device in a composite material preparation process according to claim 6, characterized in that: The preliminary mixing assembly (103) includes a first stirring motor (1031) fixedly connected to the side of the mixing tank (1), and a spiral blade (1032) is mounted on the output shaft of the first stirring motor (1031).
8. The raw material premixing device in a composite material preparation process according to claim 7, characterized in that: A sealing seat (10311) is installed on the side of the mixing tank (1) and at the position corresponding to the first stirring motor (1031).
9. The raw material premixing device in a composite material preparation process according to claim 8, characterized in that: A guide plate (104) is installed on the inner wall of the mixing tank (1) at the position corresponding to the spiral blade (1032), and a discharge port (1041) is provided on the guide plate (104).
10. The raw material premixing device in the composite material preparation process according to claim 9, characterized in that: The stirring assembly (105) includes a second stirring motor (1051) fixedly connected to the side of the mixing tank (1), a stirring shaft (1052) fixedly connected to the output shaft of the second stirring motor (1051), and stirring blades (1053) fixedly connected to the stirring shaft (1052).
Citation Information
Patent Citations
VOC (volatile organic compound) alkyd paint multi-stage mixing device
CN218981354U