Horizontal injection molding machine for plastic parts

Abstract

The utility model relates to an injection molding machine, in particular to a horizontal injection molding machine for plastic parts. The horizontal injection molding machine for the plastic parts comprises a machine tool, an extrusion cylinder, a hopper, a spiral pressing rod, a fixing box, a motor, a heating ring, a molding box, a mold plate, an electromagnetic valve, a first electric push rod, a cooling plate and a discharging mechanism, the extrusion cylinder is transversely and fixedly connected to the upper portion of the machine tool, and the upper portion of the left side of the extrusion cylinder is connected and communicated with the hopper; the left side of the extrusion cylinder is fixedly connected with a fixing box, a motor is installed in the fixing box, an output shaft of the motor is connected with the spiral pressing rod, a plurality of heating rings are arranged on the outer wall of the extrusion cylinder, and the right side of the machine tool is fixedly connected with a forming box. The second electric push rod drives the push block to move downwards to eject a finished product, the automation level is improved, manual blanking is not needed, the working efficiency is improved, meanwhile, human intervention is reduced, and the operation difficulty is lowered.

Description

TECHNICAL FIELD

[0001] The utility model relates to a injection molding machine especially to a horizontal injection molding machine for plastic parts. BACKGROUND

[0002] The injection molding machine is a kind of equipment for processing thermoplastic or thermosetting plastic material into various shape products, and its basic working principle is to heat plastic particles or powder to molten state, then inject into mold under high pressure, take out finished product after cooling and setting, and the injection molding machine is widely used in automobile, electronic, household appliance, packaging, medical industry, etc., and is the most commonly used equipment in modern plastic processing.

[0003] Generally, raw materials need to be injected into mold and then cooled, and then the mold is opened along the predetermined direction, and the finished product is manually taken out from the mold, and after taking out, subsequent processing such as finishing and inspection is carried out, but the manual unloading step greatly increases the workload and reduces the work efficiency, and in large-scale production, the project process will be delayed.

[0004] Therefore, it is necessary to design a horizontal injection molding machine for plastic parts. UTILITY MODEL CONTENT

[0005] In order to overcome the low efficiency of manual unloading, the technical problem of the utility model is to provide a horizontal injection molding machine for plastic parts.

[0006] A horizontal injection molding machine for plastic parts, comprising a machine tool, an extrusion cylinder, a hopper, a screw press rod, a fixed box, a motor, a heating ring, a molding box, a mold plate, a solenoid valve, a first electric push rod, a cooling plate and a unloading mechanism, the upper part of the machine tool is transversely fixedly connected with the extrusion cylinder, the left side of the extrusion cylinder is connected and communicated with the hopper, the screw press rod is rotatably connected inside the extrusion cylinder, the fixed box is fixedly connected to the left side of the extrusion cylinder, the motor is installed inside the fixed box, the output shaft of the motor is connected with the screw press rod, a plurality of heating rings are arranged on the outer wall of the extrusion cylinder, the right side of the machine tool is fixedly connected with the molding box, the mold plate is slidably connected inside the molding box in a front-rear symmetrical manner, the two mold plates are mutually adhered, and the interior of the adhered mold plate is slotted and communicated with the right end port of the extrusion cylinder, the solenoid valve is arranged at the right side end port of the extrusion cylinder, the first electric push rod is installed inside the molding box on both sides, the output shaft of the first electric push rod is connected with the adjacent mold plate, the cooling plate is installed on one side of the mold plate, and the unloading mechanism is arranged on the right side of the machine tool.

[0007] Further illustrate, the blanking mechanism includes a discharge plate, a second electric push rod, a push block, a fixed rod, a protective door, and a latch, the bottom of the forming box is provided with a discharge plate, the discharge plate is located directly below the two mold plates, a second electric push rod is installed in the upper part of the forming box, a push block is fixedly connected to the output end of the second electric push rod, the push block is located directly above the two mold plates, an opening is formed in the right side of the machine tool, the opening is aligned with the discharge plate, a fixed rod is fixedly connected to the right side of the machine tool, a protective door is rotatably connected to the fixed rod, the protective door is located directly in front of the opening, and a latch is inserted between the protective door and the right side of the machine tool.

[0008] Further illustrate, the blanking mechanism includes a discharge plate, a second electric push rod, a push block, a fixed rod, a protective door, and a latch, the bottom of the forming box is provided with a discharge plate, the discharge plate is located directly below the two mold plates, a second electric push rod is installed in the upper part of the forming box, a push block is fixedly connected to the output end of the second electric push rod, the push block is located directly above the two mold plates, an opening is formed in the right side of the machine tool, the opening is aligned with the discharge plate, a fixed rod is fixedly connected to the right side of the machine tool, a protective door is rotatably connected to the fixed rod, the protective door is located directly in front of the opening, and a latch is inserted between the protective door and the right side of the machine tool.

[0009] Further illustrate, the blanking mechanism includes a discharge plate, a second electric push rod, a push block, a fixed rod, a protective door, and a latch, the bottom of the forming box is provided with a discharge plate, the discharge plate is located directly below the two mold plates, a second electric push rod is installed in the upper part of the forming box, a push block is fixedly connected to the output end of the second electric push rod, the push block is located directly above the two mold plates, an opening is formed in the right side of the machine tool, the opening is aligned with the discharge plate, a fixed rod is fixedly connected to the right side of the machine tool, a protective door is rotatably connected to the fixed rod, the protective door is located directly in front of the opening, and a latch is inserted between the protective door and the right side of the machine tool.

[0010] Further illustrate, the blanking mechanism includes a discharge plate, a second electric push rod, a push block, a fixed rod, a protective door, and a latch, the bottom of the forming box is provided with a discharge plate, the discharge plate is located directly below the two mold plates, a second electric push rod is installed in the upper part of the forming box, a push block is fixedly connected to the output end of the second electric push rod, the push block is located directly above the two mold plates, an opening is formed in the right side of the machine tool, the opening is aligned with the discharge plate, a fixed rod is fixedly connected to the right side of the machine tool, a protective door is rotatably connected to the fixed rod, the protective door is located directly in front of the opening, and a latch is inserted between the protective door and the right side of the machine tool.

[0011] Further illustrate, the blanking mechanism includes a discharge plate, a second electric push rod, a push block, a fixed rod, a protective door, and a latch, the bottom of the forming box is provided with a discharge plate, the discharge plate is located directly below the two mold plates, a second electric push rod is installed in the upper part of the forming box, a push block is fixedly connected to the output end of the second electric push rod, the push block is located directly above the two mold plates, an opening is formed in the right side of the machine tool, the opening is aligned with the discharge plate, a fixed rod is fixedly connected to the right side of the machine tool, a protective door is rotatably connected to the fixed rod, the protective door is located directly in front of the opening, and a latch is inserted between the protective door and the right side of the machine tool.

[0012] The beneficial effects of the utility model are as follows: 1, the utility model discloses a push block is driven by the second electric push rod and is moved downward to push out the finished product, improves the level of automation, does not need manual feeding, improves work efficiency, reduces human intervention and reduces operation difficulty.

[0013] 2, the utility model discloses a stirring rod is used for dredging the hopper, effectively prevents the problem of plastic material jamming, and the combined use of the screw press rod and the heating ring greatly improves production efficiency and reduces production cost. ACCURACY OF DRAWINGS

[0014] Figure 1 It is the three-dimensional structure schematic view of the utility model.

[0015] Figure 2 It is the three-dimensional structure schematic view of the utility model machine tool, extrusion cylinder and hopper etc.

[0016] Figure 3 It is the three-dimensional structure schematic view of the utility model heating ring, forming box and latch etc.

[0017] Figure 4 It is the three-dimensional structure schematic view of the utility model cooling plate, discharge plate and mold plate etc.

[0018] Figure 5This is a schematic diagram of the planar structure of the components of this utility model, including the solenoid valve, the spiral pressure rod, and the push block.

[0019] Reference numerals: 1_Machine tool, 101_Foot pad, 2_Extrusion cylinder, 3_Hopper, 4_Screw pressure rod, 5_Fixed box, 6_Motor, 7_Agitator rod, 8_Crawler track, 9_Controller, 10_Heating ring, 11_Forming box, 12_Mold plate, 13_Solenoid valve, 14_First electric push rod, 15_Cooling plate, 16_Discharge plate, 17_Second electric push rod, 18_Push block, 19_Fixed rod, 20_Safety door, 21_Handle, 22_Pin. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] Example:

[0022] A horizontal injection molding machine for plastic parts, such as Figures 1-5 As shown, the machine includes a machine tool 1, an extrusion cylinder 2, a hopper 3, a screw press rod 4, a fixed box 5, a motor 6, a heating ring 10, a forming box 11, a mold plate 12, a solenoid valve 13, a first electric push rod 14, a cooling plate 15, and a feeding mechanism. The extrusion cylinder 2 is horizontally fixed to the upper part of the machine tool 1. The hopper 3 is connected and communicates with the upper left side of the extrusion cylinder 2. The screw press rod 4 is rotatably connected inside the extrusion cylinder 2. The fixed box 5 is fixed to the left side of the extrusion cylinder 2. The motor 6 is fixed inside the fixed box 5 by bolts. The output shaft of the motor 6 is connected to the screw press rod 4. Multiple heating rings 10 are provided on the outer wall. A forming box 11 is fixedly connected to the right side of the machine tool 1. Mold plates 12 are symmetrically slidably connected inside the forming box 11. The two mold plates 12 are attached to each other, and the internal slot of the mold plate 12 is connected to the right port of the extrusion cylinder 2 after being attached. A solenoid valve 13 is provided at the right port of the extrusion cylinder 2. First electric push rods 14 are installed on both the front and rear sides inside the forming box 11. The output shafts of the first electric push rods 14 are connected to the adjacent mold plates 12. A cooling plate 15 is installed on one side of each mold plate 12. A feeding mechanism is provided on the right side of the machine tool 1.

[0023] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the blanking mechanism includes a discharge plate 16, a second electric push rod 17, a push block 18, a fixed rod 19, a protective door 20, and a latch 22. The discharge plate 16 is located directly below the two mold plates 12. The second electric push rod 17 is fixed to the upper part of the forming box 11 by bolts. The push block 18 is connected to the output end of the second electric push rod 17. The opening on the right side of the machine tool 1 is aligned with the discharge plate 16. The fixed rod 19 is welded to the right side of the machine tool 1. The protective door 20 is located directly in front of the opening. The latch 22 is inserted between the protective door 20 and the right side of the machine tool 1.

[0024] As shown in Figure 1 and Figure 2 , it also includes a stirring rod 7 and a track 8. The stirring rod 7 is connected to the middle of the hopper 3 by rotating. The track 8 is connected between the left side of the stirring rod 7 and the output shaft of the motor 6.

[0025] As shown in Figure 1 and Figure 3 , it also includes a handle 21 and a foot pad 101. The handle 21 is welded to the right side of the protective door 20. The machine tool 1 is provided with a plurality of foot pads 101.

[0026] As shown in Figure 1 and Figure 2 , it also includes a controller 9. The controller 9 is installed on the front side of the machine tool 1. The controller 9 is electrically connected to the motor 6, the heating ring 10, the electromagnetic valve 13, the first electric push rod 14, the cooling plate 15, and the second electric push rod 17.

[0027] When the plastic material needs to be processed into various shaped products, this device can be used. First, the staff needs to start the motor 6 and the heating ring 10 in sequence through the controller 9. After the motor 6 is started, it will drive the spiral press rod 4 and the stirring rod 7 to rotate. Then, the plastic particle material is poured into the hopper 3. Under the action of the stirring rod 7, the granular plastic is not easy to block when passing through the hopper 3 and entering the extrusion cylinder 2, improving the operation efficiency. Next, the spiral press rod 4 will crush the plastic material and move to the right side, while the heating ring 10 will continuously heat the plastic material in the extrusion cylinder 2 until it is in a molten state, and then it will come into the forming box 11. The molten plastic material is injected into the mold plate 12 under the high pressure of the spiral press rod 4. When the mold plate 12 is completely filled, the electromagnetic valve 13 will close the outlet of the extrusion cylinder 2 to prevent excess plastic material from entering the mold plate 12. At the same time, the staff needs to start the cooling plate 15 to cool and shape the plastic material in the mold plate 12, ensuring that the plastic material in the mold plate 12 is completely solidified to form the required shape.

[0028] After the shaping is finished, the staff needs to start the first electric push rod 14 at the same time, the first electric push rod 14 will drive the two mold plates 12 to move away from each other, so that the mold plates 12 are opened, and the finished product will fall into the opening below because the mold plates 12 are away from each other, but sometimes the finished product may be attached to the mold plates 12, at this time, the staff needs to start the second electric push rod 17, the second electric push rod 17 drives the push block 18 to move downward, and the finished product on the mold plate 12 is pushed out downward, so that it falls into the opening below, finally, the staff needs to pull out the pin 22, and rotate the protective door 20 to open, then take out the finished product, thus a round of plastic material processing is completed, and the above steps can be repeated to continuously process the plastic material.

[0029] Although the present disclosure has been described with reference to a limited number of embodiments, it will be appreciated by those skilled in the art that various other embodiments can be devised without departing from the scope of the present application. Accordingly, the scope of the present application should be limited only by the appended claims.

Claims

1. A horizontal injection molding machine for plastic parts, characterized in that: The utility model provides an extrusion forming machine, which comprises an organic bed (1), an extrusion cylinder (2), a hopper (3), a screw press rod (4), a fixed box (5), a motor (6), heating rings (10), a forming box (11), die plates (12), a solenoid valve (13), a first electric push rod (14), cooling plates (15) and a discharging mechanism, the upper part of the machine tool (1) is transversely fixedly connected with the extrusion cylinder (2), the left upper part of the extrusion cylinder (2) is connected and communicated with the hopper (3), the inside of the extrusion cylinder (2) is rotatably connected with the screw press rod (4), the left side of the extrusion cylinder (2) is fixedly connected with the fixed box (5), the inside of the fixed box (5) is provided with the motor (6), the output shaft of the motor (6) is connected with the screw press rod (4), a plurality of heating rings (10) are arranged on the outer wall of the extrusion cylinder (2), the right side of the machine tool (1) is fixedly connected with the forming box (11), the inside of the forming box (11) is symmetrically and slidably connected with the die plates (12) from front to back, the two die plates (12) are in close contact with each other, the inside of the die plates (12) is slotted after being in close contact, and the right end port of the extrusion cylinder (2) is communicated with the slotted part, the right end port of the extrusion cylinder (2) is provided with the solenoid valve (13), the inside of the forming box (11) is provided with the first electric push rod (14) on the left side and the right side, the output shafts of the first electric push rods (14) are connected with the adjacent die plates (12), the left side of each die plate (12) is provided with the cooling plate (15), and the right side of the machine tool (1) is provided with the discharging mechanism.

2. The horizontal injection molding machine for plastic parts according to claim 1, characterized in that: The discharging mechanism comprises a discharging plate (16), a second electric push rod (17), a push block (18), a fixed rod (19), a protective door (20) and a bolt (22), the bottom of the forming box (11) is provided with the discharging plate (16), the discharging plate (16) is located directly below the two die plates (12), the upper part of the inside of the forming box (11) is provided with the second electric push rod (17), the output end of the second electric push rod (17) is fixedly connected with the push block (18), the push block (18) is located directly above the two die plates (12), an opening is formed in the right side of the machine tool (1), the opening is aligned with the discharging plate (16), the right side of the machine tool (1) is fixedly connected with the fixed rod (19), the fixed rod (19) is rotatably connected with the protective door (20), the protective door (20) is located directly in front of the opening, and the bolt (22) is inserted between the protective door (20) and the right side of the machine tool (1).

3. The horizontal injection molding machine for plastic parts according to claim 2, characterized in that: The utility model also comprises a stirring rod (7) and a track (8), the stirring rod (7) is rotatably connected in the middle of the hopper (3), and the track (8) is connected between the left side of the stirring rod (7) and the output shaft of the motor (6).

4. The horizontal injection molding machine for plastic parts according to claim 3, characterized in that: The utility model also comprises a handle (21), the right side of the protective door (20) is fixedly connected with the handle (21).

5. The horizontal injection molding machine for plastic parts according to claim 4, characterized in that: The utility model also comprises a foot pad (101), and the bottom of the machine tool (1) is provided with a plurality of foot pads (101).

6. The horizontal injection molding machine for plastic parts according to claim 5, characterized in that: The utility model also comprises a controller (9), the front side of the machine tool (1) is provided with the controller (9), and the controller (9) is electrically connected with the motor (6), the heating rings (10), the solenoid valve (13), the first electric push rod (14), the cooling plates (15) and the second electric push rod (17).

Images