Glass reinforced plastic pipe fixed-length continuous composite winding production device

Abstract

The utility model discloses a glass reinforced plastic pipe fixed-length continuous composite winding production device, which relates to the technical field of glass reinforced plastic pipe equipment, and comprises a feeding system and a mould, the feeding system comprises a rack, a moving assembly and a plurality of feeding areas, the moving assembly is used for driving the rack to reciprocate along the axial direction of the mould, the feeding areas are arranged on the rack, and the moving assembly is used for driving the moving assembly to move along the axial direction of the mould. The feeding area is used for providing required raw materials to the mold; the plurality of feeding areas comprise a continuous fiber area, a short fiber area and a quartz sand area; the continuous fiber area is arranged on one side of the mold, and the short fiber area and the quartz sand area are arranged above the mold; the production device is simple, easy to operate, free of mold switching and high in production efficiency; the baffle is arranged to separate the short fibers and the resin, so that the short fibers and the resin are prevented from splashing to equipment of the rack; by arranging the guide rail, the mold can be finely adjusted to be close to or away from the rack.

Description

TECHNICAL FIELD

[0001] The utility model relates to glass steel pipe equipment technical field more specifically relates to a glass steel pipe fixed length continuous composite winding production device. BACKGROUND

[0002] At present, glass steel pipe mainly has two kinds of manufacturing technology: fixed length winding technology, continuous winding technology. Fixed length winding technology refers to on the pipe mould of certain length, adopting spiral winding and / or hoop winding technology to manufacture pipe material layer by layer from inside to outside in the pipe mould length. Continuous winding is a kind of production method that resin, continuous fiber, chopped fiber and quartz sand are continuously layered according to certain requirements by hoop winding method on the continuously output mould, and the pipe material product of certain length is cut after solidification.

[0003] Fixed length winding technology, continuous winding technology two kinds of manufacturing technology and the product made by them have advantages and disadvantages. Fixed length winding technology is relatively simple and flexible, and the equipment price is far lower than that of continuous winding technology and centrifugal casting technology, but the interlayer performance of its product is worse than that of continuous winding glass steel pipe and centrifugal casting glass steel pipe. Traditional fixed length winding technology adopts spiral winding and hoop winding combination method, and winds layer by layer from inside to outside, and there is a very clear boundary between layers, and the interlayer performance of short fiber layer is poor, and interface delamination damage occurs when bending deformation is large. And the glass steel pipe wall made by continuous winding technology has a large amount of short fiber, and there is no obvious interlayer interface, and the bending deformation resistance is strong, but the equipment and process are relatively complex, and the flexibility is poor.

[0004] Chinese patent (CN213564477U) a kind of push type continuous winding glass steel pipe production device, the production process of glass steel pipe production device in the patent records "... when winding to certain mould length, tail rotating walking device 6 drives mould group to rotate and retreat, while end rotating walking device 1 loosens mould and retreats to original point, while another fixed length mould c12 is placed in front end, realizes seamless connection with fixed length mould a2 by mould automatic locking mechanism 10..."

[0005] The production device structure described in the above patent is complex, and the mould needs to be switched back and forth, so the production efficiency is slow, therefore it is necessary to improve the structure. UTILITY MODEL CONTENT

[0006] The utility model aims at: in order to solve the above technical problem, the utility model provides a kind of glass steel pipe fixed length continuous composite winding production device.

[0007] The utility model improves the production efficiency of glass steel pipe fixed length continuous composite winding production device.

[0008] A glass fiber reinforced plastic pipe fixed-length continuous composite winding production device, comprising a feeding system and a mold, the feeding system comprising a frame, a moving assembly and a plurality of feeding zones, the moving assembly being used to drive the frame to reciprocate along the axial direction of the mold, and the feeding zones being arranged on the frame and used to provide the required raw materials to the mold;

[0009] The plurality of feeding zones comprises a continuous fiber zone, a short fiber zone and a quartz sand zone; the continuous fiber zone is arranged on one side of the mold, and the short fiber zone and the quartz sand zone are arranged above the mold.

[0010] The continuous fiber zone is used to provide continuous fibers, the short fiber zone is used to provide short fibers, and the quartz sand zone is used to provide quartz sand.

[0011] The continuous fiber zone has the same width as the short fiber zone, and the quartz sand zone has a width smaller than that of the continuous fiber zone.

[0012] The feeding zones further comprise a first resin zone and a second resin zone, the first resin zone being arranged on the frame and storing composite resin, the continuous fibers being immersed in the first resin zone and then wound around the mold, and the second resin zone being arranged on the frame and above the short fiber zone and storing composite resin for providing resin.

[0013] The preheating temperature of the composite resin is 33-35℃. The composite resin is composed of resin, curing agent and accelerator, and the preheating temperature of the resin, curing agent and accelerator is 33-35℃. The mass ratio of the resin, curing agent and accelerator is 1:0.5-0.8:1.6-2. The preheating temperature of the composite resin is set to make the composite resin have the best fluid state and avoid premature curing of the composite resin.

[0014] The frame is provided with a baffle on the side close to the mold. Under the rotation of the mold, the short fibers and resin will splash, and the baffle is arranged to block the short fibers and resin, so as to avoid the short fibers and resin from splashing onto the equipment of the frame.

[0015] The production device also includes a drive motor and a support device. Support devices are provided at both ends of the rotating shaft on the mold. Each support device includes a base and a support seat, which are slidably connected by guide rails. Support wheels are mounted on the support seats, and these wheels provide support contact with the rotating shaft. The drive motor drives the rotating shaft to rotate. By setting the drive motor to rotate the mold and the support wheels to support the rotating shaft without affecting its rotation, the rotating shaft drives the support wheels to rotate. Furthermore, the guide rails allow for fine-tuning of the mold, moving it closer to or further away from the machine frame. Once the mold position is adjusted, the support seat is fixed to the base by tightening bolts to prevent movement.

[0016] The production process of fixed-length continuous composite winding of fiberglass pipes includes the following steps:

[0017] S1. The inner lining layer is obtained by winding the pipe winding system onto a mold.

[0018] S2. Rotate the mold, and while the feeding system feeds the inner lining layer onto the mold, it moves along the axial direction of the mold to wind and form a structural layer on the outer surface of the inner lining layer.

[0019] S3. When the feeding system moves from one end of the mold to the other along the axial direction of the mold, the production of the structural layer is completed, and a pipe is obtained.

[0020] The quartz sand zone is equipped with a switch for opening and closing the outlet of the quartz sand zone. The inner lining layer is made of glass fiber fabric and resin, or chopped glass fiber yarn and resin wound together. In step S3, after the production of the structural layer is completed, an outer protective layer is made on the outside of the structural layer.

[0021] The beneficial effects of this utility model are as follows:

[0022] This utility model's production device is simple to operate, requires no mold switching, and has high production efficiency.

[0023] By setting up baffles to separate short fibers and resin, short fibers and resin can be prevented from splashing onto the equipment on the rack.

[0024] By setting guide rails, the mold can be finely adjusted to move it closer to or further away from the frame. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model.

[0026] Reference numerals: 1. Mold; 2. Frame; 3. Moving component; 4. Continuous fiber zone; 5. Short fiber zone; 6. Quartz sand zone; 7. First resin zone; 8. Second resin zone; 9. Baffle; 10. Base; 11. Support base; 12. Guide rail; 13. Support wheel; 14. Rotating shaft. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0029] Example 1

[0030] like Figure 1 As shown, this embodiment provides a fiberglass pipe fixed-length continuous composite winding production device, including a feeding system and a mold 1. The feeding system includes a frame 2, a moving component 3 and multiple feeding areas. The moving component 3 is used to drive the frame 2 to reciprocate along the axial direction of the mold 1. The feeding areas are located on the frame 2 and are used to provide the required raw materials to the mold 1.

[0031] Multiple material supply zones include a continuous fiber zone 4, a short fiber zone 5, and a quartz sand zone 6; the continuous fiber zone 4 is located on one side of the mold 1, and the short fiber zone 5 and the quartz sand zone 6 are located above the mold 1.

[0032] The continuous fiber zone 4 is used to provide continuous fibers, the short fiber zone 5 is used to provide short fibers, and the quartz yarn zone is used to provide quartz sand. The moving component 3 can be a moving trolley as in the prior art, which drives the frame 2 to move along the axis of the mold 1 to achieve moving material feeding. Of course, the moving component 3 can also be other structures, which are in the prior art and will not be described in detail here.

[0033] The width of the continuous fiber region 4 is the same as that of the short fiber region 5, and the width of the quartz sand region 6 is smaller than that of the continuous fiber region 4.

[0034] The feeding area further comprises a first resin area 7 and a second resin area 8, the first resin area 7 is arranged on the frame 2, and the composite resin is stored in the first resin area 7, the continuous fiber is wound with the mold 1 after being immersed in the first resin area 7, and the second resin area 8 is arranged on the frame 2 and above the short fiber area 5, and the second resin area 8 stores the composite resin for providing the resin.

[0035] The preheating temperature of the composite resin is 33-35℃. The composite resin is composed of resin, curing agent and accelerator, and the preheating temperature of the resin, curing agent and accelerator needs to be preheated, and the preheating temperature is 33-35℃. The mass ratio of the resin, curing agent and accelerator is 1:0.5-0.8:1.6-2. By setting the preheating temperature of the composite resin, the composite resin has the best fluid state, and the premature curing of the composite resin is avoided.

[0036] The frame 2 is provided with a baffle 9 close to one side of the mold 1. Under the rotation of the mold 1, the short fibers and the resin will splash, and the short fibers and the resin are blocked by the baffle 9, so as to avoid the short fibers and the resin splashing on the equipment of the frame 2.

[0037] The production device further comprises a driving motor and a supporting device, both ends of the rotating shaft 14 on the mold 1 are provided with the supporting device, the supporting device comprises a base 10 and a supporting seat 11, the base 10 and the supporting seat 11 are slidably connected through a guide rail 12, the supporting seat 11 is provided with a supporting wheel 13, and the supporting wheel 13 is in supporting contact with the rotating shaft 14; the driving motor is used for driving the rotating shaft 14 to rotate. By setting the driving motor to drive the mold 1 to rotate, the supporting wheel 13 is used for supporting the rotating shaft 14 without affecting the rotation of the rotating shaft 14, and the rotating shaft 14 drives the supporting wheel 13 to rotate when rotating. In addition, by setting the guide rail 12, the mold 1 can be finely adjusted to approach or move away from the frame 2, and when the position of the mold 1 is adjusted, the supporting seat 11 is fixed on the base 10 by tightening the bolt, so as to avoid the movement of the supporting seat 11.

[0038] The glass steel pipe fixed-length continuous composite winding production process comprises the following steps:

[0039] S1, winding and manufacturing on the mold 1 of the pipe winding system to obtain an inner lining layer;

[0040] S2, rotating the mold 1, and feeding the inner lining layer on the mold 1 by the feeding system while moving along the axial direction of the mold 1, to wind and manufacture a structure layer on the outer surface of the inner lining layer;

[0041] S3, when the feeding system moves along the axial direction of the mold 1 from one end to the other end of the mold 1, the production of the structure layer is completed, and a pipe is obtained.

[0042] The quartz sand area 6 is provided with a switch for opening and closing the discharge port of the quartz sand area 6. The inner lining layer is made of glass fiber fabric and resin, or glass fiber chopped yarn and resin. In step S3, after the production of the structural layer is completed, an outer protective layer is made on the outer side of the structural layer.

Claims

1. A device for continuous lengthwise composite winding of glass reinforced plastic pipes, comprising a feeding system and a mould, characterized in that: The feeding system comprises a frame, a moving assembly and a plurality of feeding zones, the moving assembly is used to drive the frame to reciprocate along the axial direction of the mold, and the feeding zones are arranged on the frame and used to provide the required raw materials to the mold; The plurality of feeding zones comprises a continuous fiber zone, a short fiber zone and a quartz sand zone; the continuous fiber zone is arranged on one side of the mold, and the short fiber zone and the quartz sand zone are arranged above the mold; The continuous fiber zone is used to provide continuous fibers, the short fiber zone is used to provide short fibers, and the quartz sand zone is used to provide quartz sand.

2. The device for continuous length composite winding production of glass steel pipe according to claim 1, characterized in that, The continuous fiber zone and the short fiber zone have the same width, and the quartz sand zone has a width smaller than that of the continuous fiber zone.

3. The device for continuous length composite winding production of glass steel pipe according to claim 1, characterized in that, The feeding zones further comprise a first resin zone and a second resin zone, the first resin zone is arranged on the frame and stores composite resin, the continuous fibers are immersed in the first resin zone and then wound around the mold, and the second resin zone is arranged on the frame and above the short fiber zone and stores composite resin for providing resin.

4. The glass steel pipe fixed-length continuous composite winding production device according to claim 3, characterized in that, The preheating temperature of the composite resin is 33-35 ℃.

5. The glass steel pipe fixed-length continuous composite winding production device according to claim 1, characterized in that, The frame is provided with a baffle on the side close to the mold.

6. The glass steel pipe fixed-length continuous composite winding production device according to claim 1, characterized in that, The production device further comprises a driving motor and a supporting device, the both ends of the rotating shaft on the mold are provided with the supporting devices, the supporting devices comprise a base and a supporting seat, the base and the supporting seat are slidably connected through a guide rail, the supporting seat is provided with a supporting wheel, and the supporting wheel is in supporting contact with the rotating shaft; and the driving motor is used to drive the rotating shaft to rotate.

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