Convenient printing and folding all-in-one machine
By installing a lifting mechanism, sorting mechanism, and debris removal mechanism between the printing press, folding machine, and packaging machine, efficient, stable, and intelligent transmission of printed materials is achieved, solving the problems of accumulation and impurity adhesion during transmission and improving the overall processing efficiency and quality of printed materials.
Patent Information
- Application Number
- CN202423277806.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing printing process, the transmission efficiency between printing presses, folding machines and packaging machines is low, making it difficult to achieve stable and neat transmission. In addition, impurities are easily attached to the surface of printed materials, affecting product quality.
By employing a first conveyor mechanism and a second conveyor mechanism, combined with an elevator, sorting mechanism, debris removal mechanism and protective mechanism, efficient, stable and intelligent transmission between the printing press, folding machine and packaging machine is achieved. The operation of the conveyor belt is controlled by photoelectric sensors to remove impurities from the surface of the printed materials.
It improves the efficiency and quality of printed material transmission, reduces damage and impurities, and ensures the safety and aesthetics of the transmission process.
Smart Images

Figure CN223574020U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of printed matter, especially relates to a convenient printing and folding integrated machine. BACKGROUND
[0002] In the existing printed matter processing flow, the transmission between the printing machine, the folder and the packing machine often relies on traditional conveyor belts or manual handling, which not only is inefficient, but also is prone to printed matter accumulation.
[0003] Especially in the process of transmitting printed matter from the printing machine to the folder, it is difficult to achieve stable and orderly transmission due to the different shapes, sizes and weights of printed matter. At the same time, the traditional transmission mode often lacks intelligent identification and control mechanism, and cannot adjust the running speed of the conveyor belt according to the actual situation of printed matter, resulting in low production efficiency.
[0004] In addition, during the transmission process, impurities such as paper scraps are easily attached to the surface of printed matter, which not only affects the appearance of the product, but also may adversely affect the subsequent folding and packing process. Therefore, how to solve the problems of shaping, accumulation and impurity attachment of printed matter during the transmission process, improve the production efficiency and product quality, has become a technical problem to be solved in the field of printed matter processing. UTILITY MODEL CONTENT
[0005] The utility model aims at the shortage of prior art, provides a kind of convenient printing and folding integrated machine, realizes the efficient, stable, intelligent transmission process between printing machine, folder and packing machine by the cooperation of first conveying mechanism and second conveying mechanism, while improving the quality and overall processing efficiency of printed matter, solve the problems such as shaping, accumulation and impurity attachment of printed matter during the transmission process.
[0006] To achieve the above object, a kind of convenient printing and folding integrated machine of the utility model, including printing machine, folder and packing machine, first conveying mechanism is arranged between printing machine and folder, second conveying mechanism is arranged between folder and packing machine,
[0007] The first conveying mechanism includes first elevator, first conveyor belt and second elevator,
[0008] The first elevator is arranged on one side of the printing machine, and the second elevator is arranged on one side of the folder, and the first conveyor belt is arranged between the first elevator and the second elevator;
[0009] The first elevator and the second elevator are both provided with a finishing mechanism for shaping printed matter.
[0010] The first conveying belt is provided with a debris removal mechanism, a first protection mechanism and a photoelectric sensor. The first protection mechanism is arranged on both sides of the first conveying belt. The debris removal mechanism is arranged on one side of the first conveying belt. The photoelectric sensor is arranged on the side of the first conveying belt close to the folding machine and is electrically connected with the engine of the conveying belt for controlling the operation or shutdown of the first conveying belt.
[0011] The second conveying mechanism comprises a second conveying belt provided with a second protection mechanism arranged on both sides of the second conveying belt.
[0012] Preferably, the first and second elevators each comprise a fixed seat, a fixed frame, a lifting seat and a lifting driver,
[0013] The fixed frame is arranged on one side of the fixed seat.
[0014] The lifting seat is in sliding connection with the fixed frame.
[0015] The lifting driver is fixed to the fixed seat and drives the lifting seat to slide along the height direction of the fixed frame.
[0016] Preferably, the delivery end of the lifting driver is provided with a driving rod, both ends of the driving rod are rotatably provided with a sprocket and a chain in cooperation with the sprocket, both ends of the chain are respectively connected with the fixed seat and the lifting seat, and the lifting driver drives the lifting seat to rise or fall through the cooperation of the driving rod, the sprocket and the chain.
[0017] Preferably, the lifting seat comprises a first fixed plate, a second fixed plate and a plurality of conveying rollers,
[0018] The first fixed plate is fixedly connected with the second fixed plate, and a plurality of the conveying rollers are rotatably arranged between the first fixed plate and the second fixed plate.
[0019] Preferably, the arrangement mechanism comprises an arrangement driver, a first limiting plate, a second limiting plate and a third limiting plate,
[0020] The second limiting plate and the third limiting plate are respectively arranged on both sides of the first limiting plate, and the arrangement driver is fixed to the first fixed plate and is used to drive the first limiting plate, the second limiting plate and the third limiting plate to move along the axial direction of the plurality of conveying rollers towards or away from the second fixed plate.
[0021] Preferably, the first limiting plate is provided with a protruding block on the inner side, the second limiting plate and the third limiting plate are provided with grooves matched with the protruding block, and the second limiting plate and the third limiting plate are connected with the protruding block of the first limiting plate through the grooves.
[0022] Preferably, the impurity removing mechanism comprises a vertical plate arranged on one side of the first conveying belt, and an installation hole is arranged on the upper portion of the vertical plate, and a blowing mechanism for removing impurities is arranged in the installation hole.
[0023] Preferably, the first protection mechanism comprises a fixing piece and a guide sliding piece, one end of the fixing piece is fixed to the top edge of the first conveying belt, and a bent portion is arranged on the inner side of the conveying belt, and the guide sliding piece is fixed to the bent portion.
[0024] The two ends of the guide sliding piece are both provided with rounded outer bent portions which are bent away from the first conveying belt.
[0025] Preferably, the second protection mechanism comprises a protection plate arranged on both sides of the second conveying belt, and a notch is arranged on the end of the protection plate close to the packing machine.
[0026] The beneficial effects of the present application are as follows: the first conveying mechanism and the second conveying mechanism are matched to realize efficient, stable and intelligent transmission process among the printing machine, the folding machine and the packing machine, improve the quality of printed matter and the overall processing efficiency, and solve the problems of shaping, accumulation and impurity adhesion of printed matter in the transmission process. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a structural schematic view of the present application.
[0028] Figure 2 It is a structural schematic view of the first elevator and the arrangement mechanism of the present application.
[0029] Figure 3 It is a structural schematic view of the impurity removing mechanism and the first protection mechanism of the present application.
[0030] Figure 4 It is a structural schematic view of the second protection mechanism of the present application.
[0031] The reference signs comprise:
[0032] 1, printing machine; 2, folder; 3, packing machine; 4, first conveying mechanism; 41, first elevator; 411, fixed seat; 4131, first fixed plate; 4132, second fixed plate; 4133, conveying roller; 412, fixed frame; 413, lifting seat; 414, lifting driver; 415, driving rod; 416, chain wheel; 417, chain; 42, first conveying belt; 43, second elevator; 44, impurity removing mechanism; 441, vertical plate; 442, mounting hole; 443, blowing mechanism; 45, first protection mechanism; 451, fixing piece; 4511, bending part; 452, guide sliding piece; 4521, rounded outer bending part; 46, photoelectric sensor; 5, second conveying mechanism; 51, second conveying belt; 52, second protection mechanism; 521, protection plate; 522, notch; 6, arrangement mechanism; 61, arrangement driver; 62, first limiting plate; 621, protruding block; 63, second limiting plate; 64, third limiting plate; 641, groove. DETAILED DESCRIPTION
[0033] The utility model is described in detail below with reference to the drawings.
[0034] Referring to Figures 1 to 4 The utility model discloses a convenient printing and folding integrated machine, including printing machine 1, folder 2 and packing machine 3, be provided with first conveying mechanism 4 between printing machine 1 and folder 2, be provided with second conveying mechanism 5 between folder 2 and packing machine 3.
[0035] First conveying mechanism 4 includes first elevator 41, first conveying belt 42 and second elevator 43,
[0036] First elevator 41 sets up at one side of printing machine 1, and second elevator 43 sets up at one side of folder 2, and first conveying belt 42 sets up between first elevator 41 and second elevator 43.
[0037] First elevator 41 and second elevator 43 are all provided with arrangement mechanism 6 for shaping printed matter.
[0038] First conveying belt 42 is provided with impurity removing mechanism 44, first protection mechanism 45 and photoelectric sensor 46, and first protection mechanism 45 is set up at both sides of first conveying belt 42, and impurity removing mechanism 44 is set up at one side of first conveying belt 42, and photoelectric sensor 46 is set up at one side of first conveying belt 42 close to folder 2 and is electrically connected with the engine of conveying belt for controlling first conveying belt 42 operation or shutdown.
[0039] Specifically, photoelectric sensor 46 is infrared inductor, when photoelectric sensor 46 identifies to have printed matter, sends the shutdown signal to the engine of conveying belt, when photoelectric sensor 46 does not identify printed matter, sends the operation signal to the engine of conveying belt.
[0040] The second conveying mechanism 5 comprises a second conveying belt 51, and a second protection mechanism 52 is arranged on both sides of the second conveying belt 51.
[0041] The first conveying mechanism 4 establishes a stable transmission channel between the printing machine 1 and the folding machine 2 and between the folding machine 2 and the packing machine 3. The first elevator 41 and the second elevator 43 can adjust the height as needed to ensure the smooth transition of the printed matter between different equipment and avoid collision and damage caused by height difference. The transmission efficiency is improved, the damage rate of the printed matter is reduced, and the smooth progress of the subsequent process is ensured.
[0042] The first elevator 41 and the second elevator 43 are both equipped with the arranging mechanism 6, which can shape the printed matter during transmission to ensure its neatness and flatness. At the same time, the first conveying belt 42 and the second conveying belt 51 are respectively provided with the first protection mechanism 45 and the second protection mechanism 52, which effectively prevent the offset and falling of the printed matter during transmission. The overall quality of the printed matter is improved, the subsequent processing problems caused by irregular shape are reduced, and the safety of the transmission process is enhanced.
[0043] The photoelectric sensor 46 is arranged on the first conveying belt 42, which can intelligently identify the arrival of the printed matter and realize the running or stopping control of the conveying belt through the electrical connection with the conveying belt engine. In addition, the impurity removing mechanism 44 is also equipped, which can automatically remove impurities such as paper scraps on the surface of the printed matter.
[0044] The automatic and intelligent transmission control is realized, the accumulation and damage of the printed matter are avoided, and the cleanliness and aesthetic degree of the product are improved.
[0045] The first conveying mechanism 4 and the second conveying mechanism 5 cooperate to realize the efficient, stable and intelligent transmission process between the printing machine 1, the folding machine 2 and the packing machine 3, improve the quality and overall processing efficiency of the printed matter, and solve the problems of shaping, accumulation and impurity attachment of the printed matter during transmission.
[0046] Referring to Figure 2 The first elevator 41 and the second elevator 43 of the embodiment both comprise a fixed seat 411, a fixed frame 412, a lifting seat 413 and a lifting driver 414,
[0047] The fixed frame 412 is arranged on one side of the fixed seat 411;
[0048] The lifting seat 413 is in sliding connection with the fixed frame 412;
[0049] The lifting driver 414 is fixed to the fixed seat 411 and drives the lifting seat 413 to slide along the height direction of the fixed frame 412.
[0050] The fixed seat 411 and the fixed frame 412 serve as the basic support of the lifting mechanism, ensuring the stability of the entire lifting process. The sliding connection design between the lifting seat 413 and the fixed frame 412 enables the lifting seat 413 to smoothly slide along the height direction of the fixed frame 412 under the drive of the lifting driver 414, avoiding damage to the printed matter due to shaking or tilting. This improves the stability and reliability of the lifting mechanism, ensuring the safety of the printed matter during transmission.
[0051] The lifting driver 414 serves as the power source, allowing the height of the lifting seat 413 to be adjusted as needed to achieve flexible transmission of the printed matter between different devices. This design enables the lifting mechanism to adapt to printed matter and devices of different heights and sizes, improving the versatility and adaptability of the system. This enhances the flexibility and adaptability of the system, allowing it to be widely used in different types of printed matter processing processes.
[0052] The lifting driver 414 is a direct line driver, such as a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder.
[0053] Referring to Figure 2 As shown in the figure, the lifting driver 414 of the embodiment is provided with a drive rod 415 at the output end, both ends of the drive rod 415 are rotatably provided with a sprocket 416 and a chain 417 connected with the sprocket 416, both ends of the chain 417 are connected with the fixed seat 411 and the lifting seat 413 respectively, and the lifting driver 414 drives the lifting seat 413 to rise or fall through the cooperation of the drive rod 415, the sprocket 416, and the chain 417.
[0054] The lifting driver 414 outputs power through the drive rod 415, and the sprockets 416 at both ends of the drive rod 415 are connected with the chain 417 to form a stable transmission mechanism. Both ends of the chain 417 are connected with the fixed seat 411 and the lifting seat 413 respectively, and when the lifting driver 414 is started, the chain 417 will stably transmit power along the sprocket 416 to drive the lifting seat 413 to rise or fall. This design effectively reduces vibration and shaking during lifting, ensuring smooth operation of the lifting seat 413. This improves the smoothness of the lifting process and reduces damage to the printed matter or equipment due to vibration, prolonging the service life of the equipment.
[0055] The transmission structure of the sprocket 416 and the chain 417 has high carrying capacity and can withstand large loads without being easily damaged. Therefore, this design enables the lifting mechanism to be applicable to printed matter and equipment of different weights and sizes, having wide adaptability. This enhances the carrying capacity of the lifting mechanism, allowing it to meet the needs of different scenarios.
[0056] Referring to Figure 2 As shown in the figure, the lifting seat 413 of the embodiment includes a first fixed plate 4131, a second fixed plate 4132, and a plurality of conveying rollers 4133,
[0057] The first fixed plate 4131 is fixedly connected with the second fixed plate 4132, and the plurality of conveying rollers 4133 are rotatably arranged between the first fixed plate 4131 and the second fixed plate 4132.
[0058] The first fixed plate 4131 and the second fixed plate 4132 serve as the support structure of the conveying rollers 4133, and the stability and reliability of the conveying rollers 4133 are ensured through fixed connection. The plurality of conveying rollers 4133 are rotatably arranged between the two plates, forming a continuous transmission path. When the lifting seat 413 rises or falls, the printed matter or other objects can be placed stably on the conveying rollers 4133 and transmitted along with the rotation of the conveying rollers 4133.
[0059] Referring to Figure 2 As shown in the figure, the arrangement mechanism 6 of the embodiment includes an arrangement driver 61, a first limiting plate 62, a second limiting plate 63, and a third limiting plate 64,
[0060] The second limiting plate 63 and the third limiting plate 64 are respectively arranged on the two sides of the first limiting plate 62, and the arrangement driver 61 is fixed to the first fixed plate 4131 and used to drive the first limiting plate 62, the second limiting plate 63, and the third limiting plate 64 to move closer to or farther away from the second fixed plate 4132 along the axial direction of the plurality of conveying rollers 4133.
[0061] The arrangement driver 61 is a direct linear driver, such as a pneumatic cylinder or an electric cylinder.
[0062] The arrangement driver 61 drives the first limiting plate 62, the second limiting plate 63, and the third limiting plate 64 to move closer to the second fixed plate 4132 along the axial direction of the plurality of conveying rollers 4133, and the first limiting plate 62, the second limiting plate 63, and the third limiting plate 64 respectively abut against the three sides of the printed matter, and the fourth side of the printed matter abuts against the second fixed plate 4132, so as to realize the shaping of the printed matter.
[0063] The arrangement driver 61 drives the first limiting plate 62, the second limiting plate 63, and the third limiting plate 64 to move away from the second fixed plate 4132 along the axial direction of the plurality of conveying rollers 4133, and the first limiting plate 62, the second limiting plate 63, and the third limiting plate 64 are all separated from the printed matter, facilitating the conveying of the printed matter.
[0064] Referring to Figure 2As shown, the inner side of the first limiting plate 62 is provided with a protruding block 621, the second limiting plate 63 and the third limiting plate are provided with recesses 641 matched with the protruding block 621, and the second limiting plate 63 and the third limiting plate are connected with the protruding block 621 of the first limiting plate 62 through the recesses 641.
[0065] The matching design of the protruding block 621 and the recess 641 forms a stable connection structure between the first limiting plate 62, the second limiting plate 63 and the third limiting plate 64, improves the overall rigidity and stability of the arranging mechanism 6, and ensures the accuracy and safety of the printed matter during the arranging process.
[0066] Referring to Figure 3 As shown, the impurity removing mechanism 44 of the embodiment includes a vertical plate 441 provided on one side of the first conveying belt 42, and the upper part of the vertical plate 441 is provided with a mounting hole 442, and a blowing mechanism 443 for removing impurities is arranged in the mounting hole 442.
[0067] The blowing mechanism 443 blows air to the printed matter on the conveying belt through the mounting hole 442, and uses the air force to blow away the impurities such as impurities and dust attached to the surface of the printed matter, thereby achieving efficient and rapid impurity removal effect.
[0068] The blowing mechanism 443 can be a blower, a fan or a jet pipe, and the embodiment takes the fan as an example.
[0069] Referring to Figure 3 As shown, the first protection mechanism 45 of the embodiment includes a fixed part 451 and a guide sliding part 452, one end of the fixed part 451 is fixed to the top edge of the first conveying belt 42, the inner side of the fixed part 451 is provided with a bent part 4511, and the guide sliding part 452 is fixed to the bent part 4511.
[0070] The two ends of the guide sliding part 452 are provided with rounded outer bent parts 4521 bent away from the first conveying belt 42.
[0071] One end of the fixed part 451 is fixed to the top edge of the first conveying belt 42, which effectively prevents the material from falling off the edge of the conveying belt during conveying, and ensures the continuity and stability of the material conveying.
[0072] The guide sliding part 452 is fixed to the bent part 4511 of the fixed part 451, so that the guide sliding part 452 is arranged above the first conveying belt 42 and located on the conveying path of the printed matter, thereby realizing the guided conveying of the printed matter on the first conveying belt 42. The rounded outer bent parts 4521 provided at the two ends of the guide sliding part 452 are bent away from the conveying belt, which provides a smooth transition and guide path for the material on the conveying belt, reduces the jamming and accumulation of the printed matter during conveying, and improves the conveying efficiency.
[0073] The outer rounded corner 4521 is used to increase the opening of the entrance and exit of the first protection mechanism 45.
[0074] Referring to Figure 4 As shown, the second protection mechanism 52 of the embodiment comprises a protection plate 521 arranged on both sides of the second conveying belt 51, and the protection plate 521 is provided with a gap 522 at one end close to the packing machine 3. The printed matter is arranged in the second conveying belt 51 through the protection plate 521, so that the conveying of the printed matter is safer, and the printed matter on the second conveying belt 51 is placed in the packing machine 3 through the gap 522 for packing.
[0075] The above is only the preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific implementation and application range will be changed, and the content of the description should not be understood as the limitation of the present application.
Claims
1. A portable printing and folding integrated machine, comprising a printing machine (1), a folding machine (2) and a packing machine (3), characterized in that, A first conveying mechanism (4) is arranged between the printing machine (1) and the folding machine (2), and a second conveying mechanism (5) is arranged between the folding machine (2) and the packing machine (3), The first conveying mechanism (4) comprises a first elevator (41), a first conveying belt (42) and a second elevator (43), The first elevator (41) is arranged on one side of the printing machine (1), the second elevator (43) is arranged on one side of the folding machine (2), and the first conveying belt (42) is arranged between the first elevator (41) and the second elevator (43). The first elevator (41) and the second elevator (43) are both provided with a trimming mechanism (6) for shaping the printed matter. The first conveying belt (42) is provided with a foreign matter removing mechanism (44), a first protection mechanism (45) and a photoelectric sensor (46), the first protection mechanism (45) is arranged on both sides of the first conveying belt (42), the foreign matter removing mechanism (44) is arranged on one side of the first conveying belt (42), and the photoelectric sensor (46) is arranged on the side of the first conveying belt (42) close to the folding machine (2) and is electrically connected with the engine of the conveying belt for controlling the operation or shutdown of the first conveying belt (42). The second conveying mechanism (5) comprises a second conveying belt (51), and the second conveying belt (51) is provided with a second protection mechanism (52), and the second protection mechanism (52) is arranged on both sides of the second conveying belt (51).
2. The all-in-one machine for printing and folding a sheet according to claim 1, wherein The first elevator (41) and the second elevator (43) both comprise a fixed seat (411), a fixed frame (412), a lifting seat (413) and a lifting driver (414), The fixed frame (412) is arranged on one side of the fixed seat (411); The lifting seat (413) is in sliding connection with the fixed frame (412); The lifting driver (414) is fixed to the fixed seat (411) and drives the lifting seat (413) to slide along the height direction of the fixed frame (412).
3. The all-in-one machine for printing and folding a sheet according to claim 2, wherein The conveying outlet end of the lifting driver (414) is provided with a driving rod (415), both ends of the driving rod (415) are rotatably provided with a sprocket (416) and a chain (417) in cooperation with the sprocket (416), both ends of the chain (417) are connected with the fixed seat (411) and the lifting seat (413) respectively, and the lifting driver (414) drives the lifting seat (413) to rise or fall through the cooperation of the driving rod (415), the sprocket (416) and the chain (417).
4. The all-in-one machine for printing and folding a sheet according to claim 2, wherein The lifting seat (413) comprises a first fixed plate (4131), a second fixed plate (4132) and a plurality of conveying rollers (4133), The first fixed plate (4131) is fixedly connected with the second fixed plate (4132), and a plurality of the conveying rollers (4133) are rotatably arranged between the first fixed plate (4131) and the second fixed plate (4132).
5. The all-in-one machine for printing and folding a sheet according to claim 4, wherein The arrangement mechanism (6) comprises an arrangement driver (61), a first limiting plate (62), a second limiting plate (63) and a third limiting plate (64), The second limiting plate (63) and the third limiting plate (64) are respectively arranged on two sides of the first limiting plate (62), the arrangement driver (61) is fixed to the first fixed plate (4131) and is used for driving the first limiting plate (62), the second limiting plate (63) and the third limiting plate (64) to move along the axial direction of the plurality of conveying rollers (4133) to approach or move away from the second fixed plate (4132).
6. The all-in-one machine for printing and folding a sheet according to claim 5, wherein The first limiting plate (62) is provided with a protruding block (621) on the inner side, the second limiting plate (63) and the third limiting plate (64) are provided with a groove (641) matched with the protruding block (621), and the second limiting plate (63) and the third limiting plate (64) are connected with the protruding block (621) of the first limiting plate (62) through the groove (641).
7. The all-in-one machine for printing and folding a sheet according to claim 1, wherein The impurity removing mechanism (44) comprises a vertical plate (441), the vertical plate (441) is arranged on one side of the first conveying belt (42), the upper portion of the vertical plate (441) is provided with a mounting hole (442), and the mounting hole (442) is provided with a blowing mechanism (443) for removing impurities.
8. The all-in-one machine for printing and folding a sheet according to claim 1, wherein The first protection mechanism (45) comprises a fixed part (451) and a guide sliding part (452), one end of the fixed part (451) is fixed to the top edge of the first conveying belt (42), the fixed part (451) is provided with a bent part (4511) towards the inner side of the conveying belt, and the guide sliding part (452) is fixed to the bent part (4511). Both ends of the guide sliding part (452) are provided with a rounded outer bent part (4521) bent away from the first conveying belt (42).
9. The all-in-one machine for printing and folding a sheet according to claim 1, wherein The second protection mechanism (52) comprises a protection plate (521), the protection plate (521) is arranged on both sides of the second conveying belt (51), and one end of the protection plate (521) close to the packing machine (3) is provided with a notch (522).