Automatic edge scraping mechanism facilitating bright strip installation

Abstract

The utility model belongs to the technical field of automobile manufacturing and automation, and discloses an automatic edge digging mechanism facilitating bright strip installation, which comprises an installation box, a plurality of round rods are fixedly installed on the inner wall of the bottom of the installation box, and top plates are fixedly installed at the tops of the round rods. A first hydraulic cylinder and a third hydraulic cylinder are fixedly installed on the top of the top plate, and output shafts of the first hydraulic cylinder and the third hydraulic cylinder penetrate through the top plate and are in sliding connection with the top plate. By integrating power elements such as the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder, whole-process automatic operation from glass pressing to bright strip edge stripping is achieved, production efficiency is greatly improved, complexity and labor intensity of manual operation are remarkably reduced, continuity and stability of the production process are guaranteed, and production cost is reduced. Due to the sliding connection design of the glass pressing mechanism and the round rod, stable fixation of the glass in the machining process is ensured, and errors caused by movement or vibration are prevented.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of automobile manufacturing and automation technology, and specifically relates to an automatic edge scraping mechanism facilitating bright strip installation. BACKGROUND

[0002] In the current field of automobile manufacturing aesthetics and decorative arts, as a key component for enhancing the visual appeal and contour coordination of a vehicle, the installation process of a bright strip is directly related to the quality level of the finished product and the control of manufacturing cost. Traditional installation methods generally rely on manual meticulous operation, and workers need to manually gently push away the flexible edge of the vehicle body or component edge (such as the door frame or window trim area) to create space for the precise insertion of the bright strip. However, this manual operation method not only requires extremely high manual skills, but also involves heavy labor and takes a long time, and is easily affected by personal experience and attention, resulting in low installation efficiency.

[0003] In view of the above challenges, it is particularly urgent to innovate and optimize the installation process of the bright strip. The limitations of traditional manual installation, such as inaccurate installation position, potential risks that may affect the appearance and sealing performance of the vehicle, and material damage caused by careless operation, all prompt the industry to seek more efficient solutions. Therefore, it is necessary to improve and optimize it, aiming to reduce human factor interference and improve installation accuracy and speed through technological innovation, so as to effectively reduce production cost and improve overall production efficiency while ensuring installation quality. SUMMARY

[0004] To solve the problems raised in the background art, the utility model provides an automatic edge scraping mechanism facilitating bright strip installation, which solves the problem of low efficiency and easy mistakes.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an automatic edge scraping mechanism facilitating bright strip installation, comprising a mounting box, a plurality of round rods are fixedly installed on the bottom inner wall of the mounting box, a top plate is fixedly installed on the top of each of the plurality of round rods, a hydraulic cylinder one and a hydraulic cylinder three are fixedly installed on the top of the top plate, the output shafts of the hydraulic cylinder one and the hydraulic cylinder three respectively penetrate the top plate and are in sliding connection with the top plate, a glass pressing mechanism is fixedly installed on the output shaft of the hydraulic cylinder one, the glass pressing mechanism is in sliding connection with the adjacent round rod, an installation plate is fixedly installed on the output shaft of the hydraulic cylinder three, a plurality of hydraulic cylinders two and guide rail grooves are fixedly installed on the top of the installation plate, a scraping block is fixedly installed on the output shaft of each of the plurality of hydraulic cylinders two, and each of the plurality of scraping blocks is adapted to and in sliding connection with the corresponding guide rail groove.

[0006] Preferably, a plurality of glass positioning mechanisms are fixedly installed on the inner wall of the bottom of the mounting box, and two vacuum suction cups are arranged in the middle of the plurality of glass positioning mechanisms, and the two vacuum suction cups are fixedly connected with the mounting box.

[0007] Preferably, a bright strip placing table is fixedly installed on the top of each of the plurality of glass positioning mechanisms, and the shape of the bright strip placing table is consistent with the shape of the glass pressing mechanism.

[0008] Preferably, the plurality of hydraulic cylinders two, guide rail grooves and edge blocks are respectively distributed along the outer shape of the mounting plate at equal distances.

[0009] Preferably, one side of the mounting plate close to the glass pressing mechanism and the bright strip placing table is triangular, and the shape of the mounting plate is adapted to the shape of the bright strip placing table and the glass pressing mechanism.

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] The utility model discloses a plurality of power components such as hydraulic cylinder one, hydraulic cylinder two and hydraulic cylinder three are integrated, realize the full -range automation operation from glass pressing to bright strip edge, not only greatly improve production efficiency, also significantly reduce the complexity and labor intensity of manual operation, ensure the continuity and stability of the production process, the sliding connection design of glass pressing mechanism and round rod ensures the stable fixation of glass in the processing, prevents the error caused by moving or vibrating, simultaneously, the precise adaptation and sliding connection of edge block and guide rail groove make the edge operation can be accurately positioned to the installation position of bright strip, guarantee installation accuracy and consistency, through adjusting the telescopic length and position of hydraulic cylinder, can flexibly respond to glass and bright strip installation demand, the flexibility of device not only promotes the application range of equipment, also reduces the cost and time of changing mould or adjusting equipment, and the automatic edge process reduces the interference of human factors, such as uneven force, angle deviation, thereby improves the accuracy and firmness of bright strip installation, this helps to improve the overall quality of product, reduces the rework or return problem caused by improper installation. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a structural schematic view of the utility model;

[0013] Figure 2 It is an internal structure schematic view of the mounting box of the utility model;

[0014] Figure 3 It is a mounting plate structure schematic view of the utility model;

[0015] Figure 4 It is a glass pressing mechanism structure schematic view of the utility model;

[0016] Figure 5The utility model discloses bright strip placement table structure schematic diagram shows.

[0017] Figure 6 The utility model discloses hydraulic cylinder two, guide rail groove, structure schematic diagram of scraping edge block.

[0018] In the drawing: 1, installation box, 2, round rod, 3, top plate, 4, hydraulic cylinder one, 41, hydraulic cylinder three, 5, glass pressure mechanism, 6, glass positioning mechanism, 7, hydraulic cylinder two, 8, guide rail groove, 9, scraping edge block, 10, bright strip placement table, 11, vacuum chuck, 12, mounting plate. Specific embodiments

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0020] As Figures 1 to 6 The utility model provides a kind of automatic scraping edge mechanism for bright strip installation, including installation box 1, the bottom inner wall of installation box 1 is fixedly installed with several round rods 2, the top of several round rods 2 is fixedly installed with top plate 3, the top of top plate 3 is fixedly installed with hydraulic cylinder one 4 and hydraulic cylinder three 41, the output shaft of hydraulic cylinder one 4 and hydraulic cylinder three 41 respectively penetrates top plate 3 and is slidably connected with top plate 3, the output shaft of hydraulic cylinder one 4 is fixedly installed with glass pressure mechanism 5, glass pressure mechanism 5 is slidably connected with the round rod 2 close, the output shaft of hydraulic cylinder three 41 is fixedly installed with mounting plate 12, the top of mounting plate 12 is fixedly installed with several hydraulic cylinder two 7 and guide rail groove 8, the output shaft of several hydraulic cylinder two 7 is respectively fixedly installed with scraping edge block 9, and several scraping edge blocks 9 are respectively adapted with corresponding guide rail groove 8 and slidably connected with corresponding guide rail groove 8.

[0021] By integrating power elements such as hydraulic cylinder one 4, hydraulic cylinder two 7 and hydraulic cylinder three 41, the whole process automation from glass pressing to bright strip edge scraping is realized, which not only greatly improves the production efficiency, but also significantly reduces the complexity and labor intensity of manual operation, ensures the continuity and stability of the production process, the sliding connection design of the glass pressing mechanism 5 and the round rod 2 ensures the stable fixation of the glass during the processing process, prevents errors caused by movement or vibration, at the same time, the precise fitting and sliding connection of the scraping block 9 and the guide rail groove 8 make the scraping operation can be accurately positioned to the installation position of the bright strip, ensure the installation accuracy and consistency, by adjusting the extension length and position of the hydraulic cylinder, different sizes and shapes of glass and bright strip installation requirements can be flexibly responded, this flexibility not only improves the application range of the equipment, but also reduces the cost and time of changing molds or adjusting the equipment, the automatic scraping process reduces the interference of human factors such as uneven force and angle deviation, thereby improving the accuracy and firmness of the bright strip installation, which helps to improve the overall quality of the product and reduce the rework or return problem caused by improper installation.

[0022] As shown in Figures 4 to 5 , the bottom inner wall of the installation box 1 is fixedly installed with several glass positioning mechanisms 6, and the middle of the several glass positioning mechanisms 6 is provided with two vacuum suction cups 11, both of which are fixedly connected with the installation box 1.

[0023] Through the dual action of the glass positioning mechanism 6 and the vacuum suction cup 11, the stability of the glass during processing is greatly enhanced, even in the process of high-speed scraping or installation, the glass can remain in place, effectively preventing processing errors caused by displacement or shaking, by accurately arranging and fine-tuning the glass positioning mechanism 6, the accurate positioning of the glass in three-dimensional space can be ensured, and the subsequent scraping and installation operation is more accurate and accurate.

[0024] As shown in Figure 6 , the top of the several glass positioning mechanisms 6 is fixedly installed with a bright strip placement table 10, and the shape of the bright strip placement table 10 is consistent with the shape of the glass pressing mechanism 5.

[0025] By setting the bright strip placement table 10 consistent with the outer shape of the glass pressing mechanism 5, the bright strip can be automatically aligned with the glass edge during placement, without the need for tedious manual adjustment, which not only improves the installation accuracy, but also reduces the rework rate caused by inaccurate alignment, the introduction of the bright strip placement table 10 simplifies the installation process of the bright strip, making the entire installation process smoother and more efficient, the operator only needs to place the bright strip on the placement table, which can complete the preliminary positioning work, saving valuable time for subsequent edge stripping and installation operation, automated operation and precise auxiliary positioning device reduce the necessity of manual intervention, reducing the influence of human factors on installation quality, which not only improves the overall quality of the product, but also reduces the labor intensity of the operator.

[0026] As shown in Figure 6 , several hydraulic cylinders two 7, guide rail grooves 8 and edge stripping blocks 9 are designed to be equidistantly distributed along the outer shape of the mounting plate 12.

[0027] The equidistantly distributed hydraulic cylinders two 7 can ensure that each edge stripping block 9 receives balanced thrust during edge stripping, thereby avoiding processing errors or glass damage caused by uneven force application, the design of the guide rail groove 8 provides precise guidance for the edge stripping block 9, ensuring that they can move along the predetermined trajectory and angle during edge stripping, thereby improving processing accuracy and consistency, since the hydraulic cylinders two 7, guide rail grooves 8 and edge stripping blocks 9 are equidistantly distributed along the outer shape of the mounting plate 12, the mechanism can flexibly adapt to the shape of the glass to achieve effective edge stripping, balanced force application, precise guidance and flexible adaptability collectively enhance the stability of the equipment, even during long-term, high-intensity production processes, the mechanism can maintain stable performance and reliable working condition.

[0028] As shown in Figures 4 to 6 , the side of the mounting plate 12 close to the glass pressing mechanism 5 and the bright strip placement table 10 is triangular, and the mounting plate 12 is adapted to the outer shape of the bright strip placement table 10 and the glass pressing mechanism 5.

[0029] The close fit of the mounting plate 12 with the bright strip placement table 10 and the glass pressing mechanism 5 reduces the gap and misalignment between components, thereby improving accuracy and consistency during processing, and the adaptive shape design enhances the connection strength and stability between components, so that the entire device can still maintain stable performance and reliable working condition during high-speed operation.

[0030] Working principle and use process of the utility model:

[0031] The glass to be processed is placed on the glass positioning mechanism 6 of the installation box 1, the hydraulic cylinder one 4 is started, the output shaft of the hydraulic cylinder one 4 pushes the glass pressing mechanism 5 to descend to the surface of the glass, the glass is stably pressed on the glass positioning mechanism 6, at the same time, the vacuum chuck 11 is started, the stability of the glass is further enhanced, after the glass is placed on the glass positioning mechanism 6 and is pressed, the hydraulic cylinder three 41 is started, the output shaft of the hydraulic cylinder three 41 extends downward, so that the mounting plate 12 starts to descend, in the process of descending, the hydraulic cylinder two 7 starts to work, the edge scraping block 9 is driven to move at a specific speed and force, the edge scraping block 9 is specially shaped, has a shape and material matched with the bright strip lip, so as to ensure that the glass or the bright strip is not damaged in the process of scraping the lip, with the pushing of the hydraulic cylinder two 7, the edge scraping block 9 gradually approaches and contacts the bright strip lip at the edge of the glass, at this time, the hydraulic cylinder two 7 continues to apply force, so that the edge scraping block 9 is retracted along the set track and angle, which effectively scrapes the lip of the bright strip from the surface of the glass, and creates necessary space for subsequent bright strip installation.

[0032] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic edge-lifting mechanism for facilitating installation of a light bar, comprising a mounting box (1), characterized in that: The bottom inner wall of the mounting box (1) is fixedly installed with a plurality of round rods (2), the top of each of the plurality of round rods (2) is fixedly installed with a top plate (3), the top of the top plate (3) is fixedly installed with a hydraulic cylinder one (4) and a hydraulic cylinder three (41), the output shafts of the hydraulic cylinder one (4) and the hydraulic cylinder three (41) penetrate through the top plate (3) and are slidably connected with the top plate (3), the output shaft of the hydraulic cylinder one (4) is fixedly installed with a glass pressing mechanism (5), the glass pressing mechanism (5) is slidably connected with the adjacent round rod (2), the output shaft of the hydraulic cylinder three (41) is fixedly installed with a mounting plate (12), the top of the mounting plate (12) is fixedly installed with a plurality of hydraulic cylinder twos (7) and guide rail grooves (8), the output shaft of each of the plurality of hydraulic cylinder twos (7) is fixedly installed with a scraping edge block (9), and each of the plurality of scraping edge blocks (9) is matched with and slidably connected with the corresponding guide rail groove (8).

2. The automatic shovelling edge mechanism for ease of bright bar installation of claim 1, wherein: The bottom inner wall of the mounting box (1) is fixedly installed with a plurality of glass positioning mechanisms (6), the middle of each of the plurality of glass positioning mechanisms (6) is provided with two vacuum suction cups (11), and the two vacuum suction cups (11) are fixedly connected with the mounting box (1).

3. The automatic shovelling edge mechanism for ease of bright bar installation of claim 2, wherein: The top of each of the plurality of glass positioning mechanisms (6) is fixedly installed with a bright strip placing table (10), and the shape of the bright strip placing table (10) is consistent with that of the glass pressing mechanism (5).

4. The automatic shovelling edge mechanism for ease of bright bar installation of claim 1, wherein: The plurality of hydraulic cylinder twos (7), guide rail grooves (8) and scraping edge blocks (9) are equidistantly distributed along the outer shape of the mounting plate (12).

5. The automatic shovelling edge mechanism for ease of bright bar installation of claim 1, wherein: The side of the mounting plate (12) close to the glass pressing mechanism (5) and the bright strip placing table (10) is triangular, and the mounting plate (12) is matched with the shapes of the bright strip placing table (10) and the glass pressing mechanism (5).

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