Efficient mixing and packaging integrated device for dry-mixed mortar

Abstract

The utility model relates to the technical field of dry-mixed mortar production, in particular to an efficient dry-mixed mortar mixing and packaging integrated device. The efficient mixing and packaging integrated device for the dry-mixed mortar comprises a machine frame, a stirring machine, a bag containing box, a mounting block, a swing arm, an air cylinder, a connecting rod, an opening and closing rod, a second vacuum suction cup, a first vacuum suction cup and the like. A mounting block is arranged at the top of the stirrer, a servo motor is arranged at the right end of the mounting block, a swing arm is connected to an output shaft of the servo motor, a first electric push rod is arranged at the right end of the swing arm, and a first vacuum suction cup is connected to a telescopic rod of the first electric push rod. Due to the design of the air cylinder, the first electric push rod, the first vacuum suction cup and the second vacuum suction cup, an ununfolded valve bag can be automatically unfolded, the working efficiency is improved, meanwhile, manual intervention is reduced, and the health of workers is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to dry -mixed mortar production technical field especially relates to a dry -mixed mortar high -efficient mixing and packing integration device. BACKGROUND

[0002] Dry -mixed mortar refers to the aggregate, inorganic cementitious material and additive etc. according to certain proportion physical mixing and become a granular or powder, in the form of bagged or bulk form to the site, add water and mix and can be directly used material. Dry -mixed mortar in the building industry with thin layer plays the role of bonding, backing, protection and decoration, and the application of building and decoration engineering is extremely wide.

[0003] Through the search in the prior art literature, patent publication No. 212710374 discloses a mortar packing machine, which comprises a base, a fixed plate, a connecting bin, a discharge pipe, a hopper, a sliding rod, a bottom plate, a sliding hole, a first electric push rod, a protective plate, a baffle and a second electric push rod. The fixed plate is arranged on the base, the connecting bin is arranged on the fixed plate, the connecting bin is provided with a discharging device, and the outer wall surface of the connecting bin is provided with a discharge pipe. The utility model places the packaging bag on the bottom plate, moves the first electric push rod fixed plate on one side, feeds the packaging bag inside through the discharge pipe, pushes the bottom plate outward after the feeding is finished, and the discharge pipe is separated from the packaging bag. The second electric push rod controls the opening of the baffle, and the packaging bag is automatically separated from the transport belt, reduces the labor intensity of workers, and improves the packaging efficiency. But the mortar packing machine still has the following defects:

[0004] Although the mortar packing machine can realize the automatic feeding of mortar, reduces the labor intensity of workers, but the unpacking step of the packaging bag still needs to be completed manually, which limits the work efficiency, and the excessive dust in the working environment will damage the health of workers. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings that the existing mortar packing machine realizes automatic feeding, reduces the labor intensity of workers, but the packaging bag still needs to be unpacked manually, which limits the overall work efficiency, and the high dust environment threatens the health of workers, the utility model can provide a dry -mixed mortar high -efficient mixing and packing integration device.

[0006] The utility model discloses a dry -mixed mortar high -efficient mixing and packing integration device, including frame, mixer, bagging box, mounting block, servo motor, swing arm, cylinder, connecting rod, open -and -close rod, no. 2 vacuum chuck, no. 1 vacuum chuck, no. 1 electric push rod and control panel, and the frame top is equipped with the mixer, and the mixer top is equipped with the mounting block, and the mounting block right -hand member is equipped with servo motor, and the output shaft of servo motor is connected with swing arm, and swing arm right -hand member is equipped with no. 1 electric push rod, and the telescopic link of no. 1 electric push rod is connected with no. 1 vacuum chuck, and swing arm front and back both sides are equipped with cylinder, and the telescopic link of two cylinders is all hinged and is connected with connecting rod, and one end of two open -and -close rods is hinged and is connected at swing arm's front and back both sides, and the one end of connecting rod away from cylinder is connected on open -and -close rod, and two open -and -close rods another end are equipped with no. 2 vacuum chuck, and no. 1 vacuum chuck and no. 2 vacuum chuck all are external with air pump, and the right side of frame is equipped with bagging box, and bagging box is equipped with valve bag, and the position of bagging box makes valve bag open end aligns no. 1 vacuum chuck, and the right end of mixer is equipped with feeding mechanism, and the front side of frame is equipped with control panel, and servo motor, air pump, cylinder and no. 1 electric push rod all are with control panel electric signal connection.

[0007] Further, the feeding mechanism includes a feeding pipe, a movable elbow, a third electric push rod, and a filling nozzle, the right end of the mixer is provided with the third electric push rod and the feeding pipe, the third electric push rod is located directly below the feeding pipe, the telescopic rod of the third electric push rod is connected with the filling nozzle, the top of the filling nozzle is connected with the movable elbow, and the end of the movable elbow away from the filling nozzle is slidably connected in the feeding pipe.

[0008] Further, it further includes a second electric push rod and a pressing block, the right end of the mixer is provided with the second electric push rod, the telescopic rod of the second electric push rod is connected with the pressing block, and the direction of the pressing block is aligned with the filling nozzle.

[0009] Further, it further includes a material plate and an electric guide rail, the inner wall of the bagging box is provided with the electric guide rail, the moving part of the electric guide rail is provided with the material plate, the material plate is internally provided with a pressure sensor, and the pressure sensor and the electric guide rail are electrically connected with the control panel.

[0010] Further, it further includes a conveyor, the right side of the frame is provided with the conveyor, and the conveyor is located directly below the filling nozzle.

[0011] Further, it further includes a distance sensor, the right end of the swing arm is provided with the distance sensor, and the distance sensor and the first electric push rod are electrically connected with the control panel.

[0012] Beneficial effect is: 1, the utility model discloses cylinder, no. 1 electric push rod, no. 1 vacuum chuck and no. 2 vacuum chuck's design, can automatically unfold the valve bag that has not unfolded, improves work efficiency, reduces manual intervention simultaneously, guarantees staff health.

[0013] 2, the design of the second electric push rod and the pressing block can provide additional support for the valve pocket in the filling process, prevent the valve pocket from being displaced or deformed due to gravity or material impact, and ensure the smooth progress of the filling process. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0015] Figure 2 It is a structure schematic view of the utility model swing arm and the second electric push rod.

[0016] Figure 3 It is a structure schematic view of the utility model cylinder, connecting rod, opening and closing rod and the second vacuum chuck.

[0017] Figure 4 It is a structure schematic view of the utility model second electric push rod and the third electric push rod.

[0018] Figure 5 It is a sectional view of the utility model bag placing box.

[0019] In the figure, 1 is a rack, 2 is a mixer, 3 is a conveyor, 4 is a bag placing box, 5 is a mounting block, 501 is a servo motor, 6 is a swing arm, 7 is a cylinder, 8 is a connecting rod, 9 is an opening and closing rod, 10 is a second vacuum chuck, 11 is a first vacuum chuck, 12 is a first electric push rod, 13 is a control panel, 14 is a feeding pipe, 15 is a second electric push rod, 16 is a third electric push rod, 17 is a filling nozzle, 18 is a pressing block, 19 is a movable elbow pipe, 20 is a material plate, 21 is an electric guide rail, and 22 is a distance sensor. DETAILED DESCRIPTION

[0020] The utility model will be specifically introduced in combination with the drawings and specific embodiments.

[0021] A kind of dry-mixed mortar high-efficiency mixing and packaging integrated device, such as Figures 1-5As shown, including organic frame 1, mixer 2, bag box 4, mounting block 5, servo motor 501, swing arm 6, cylinder 7, connecting rod 8, open-close rod 9, second vacuum chuck 10, first vacuum chuck 11, first electric push rod 12 and control panel 13, the top of the frame 1 is provided with the mixer 2, the mixer 2 is provided with a water pump, the top of the mixer 2 is provided with the mounting block 5, the right end of the mounting block 5 is provided with the servo motor 501, the output shaft of the servo motor 501 is connected with the swing arm 6, the right end of the swing arm 6 is provided with the first electric push rod 12, the telescopic rod of the first electric push rod 12 is connected with the first vacuum chuck 11, the swing arm 6 is provided with the cylinder 7 on the front and rear sides, the telescopic rods of the two cylinders 7 are both hinged with the connecting rod 8, one end of the two open-close rods 9 is respectively hinged with the front and rear sides of the swing arm 6, the end of the connecting rod 8 away from the cylinder 7 is connected with the open-close rod 9, the other end of the two open-close rods 9 is provided with the second vacuum chuck 10, the first vacuum chuck 11 and the second vacuum chuck 10 are both connected with the air pump, the right side of the frame 1 is provided with the bag box 4, the bag box 4 is provided with the valve bag, the position of the bag box 4 makes the opening end of the valve bag align with the first vacuum chuck 11, the right end of the mixer 2 is provided with the feeding mechanism, the front side of the frame 1 is provided with the control panel 13, the servo motor 501, the air pump, the cylinder 7 and the first electric push rod 12 are all connected with the control panel 13.

[0022] As shown in Figure 4 , the feeding mechanism includes a feeding pipe 14, a movable elbow pipe 19, a third electric push rod 16 and a filling nozzle 17, the right end of the mixer 2 is provided with the third electric push rod 16 and the feeding pipe 14, the third electric push rod 16 is located directly below the feeding pipe 14, the telescopic rod of the third electric push rod 16 is connected with the filling nozzle 17, the top of the filling nozzle 17 is connected with the movable elbow pipe 19, the end of the movable elbow pipe 19 away from the filling nozzle 17 is slidingly connected in the feeding pipe 14, the moving distance of the telescopic rod of the third electric push rod 16 is less than the length of the movable elbow pipe 19 in the feeding pipe 14.

[0023] As shown in Figure 4 , it also includes a second electric push rod 15 and a pressing block 18, the right end of the mixer 2 is provided with the second electric push rod 15, the telescopic rod of the second electric push rod 15 is connected with the pressing block 18, the direction of the pressing block 18 is aligned with the filling nozzle 17, the pressing block 18 can provide additional support during the filling process, prevent the valve bag from displacement or deformation due to gravity or material impact, and ensure the smooth progress of the filling process.

[0024] As shown in Figure 5As shown, it also includes a material plate 20 and an electric guide rail 21, the inner wall of the bag placing box 4 is provided with the electric guide rail 21, the moving part of the electric guide rail 21 is provided with the material plate 20, the material plate 20 is provided with a pressure sensor, and the pressure sensor and the electric guide rail 21 are electrically connected with the control panel 13, when the pressure sensor detects that the pressure decreases (i.e. after the valve bag is taken away), the moving part is lifted through the electric guide rail 21, so as to ensure that the valve bag on the material plate 20 always maintains a height which is convenient for the first vacuum suction cup 11 to take.

[0025] As shown, Figure 1 As shown, it also includes a conveyor 3, the right side of the frame 1 is provided with the conveyor 3, the conveyor 3 is located directly below the filling nozzle 17, and the conveyor 3 is used to receive the valve bag which is discharged from the filling nozzle 17 and is packaged, and to transmit the valve bag from the filling area to the next processing or stacking area, so as to reduce the need for manual carrying.

[0026] As shown, Figure 3 As shown, it also includes a distance sensor 22, the right end of the swing arm 6 is provided with the distance sensor 22, and the distance sensor 22 and the first electric push rod 12 are electrically connected with the control panel 13.

[0027] After the staff places multiple valve bags on the material plate 20, the servo motor 501 is started through the control panel 13, the swing arm 6 is rotated to the top of the bag placing box 4 by the servo motor 501, the first electric push rod 12 is started, the first electric push rod 12 drives the first vacuum suction cup 11 to move, when the distance sensor 22 detects that the distance between the telescopic rod of the first electric push rod 12 and the valve bag reaches a preset value, the distance sensor 22 starts the first electric push rod 12 and the air pump through the control panel 13, after the first vacuum suction cup 11 sucks one end of the valve bag, the servo motor 501 rotates the swing arm 6 counterclockwise to lift the valve bag, the other end of the valve bag will droop under the action of gravity, at this time, the air cylinder 7 is started, the telescopic rod of the air cylinder 7 pushes the connecting rod 8, so that the two opening and closing rods 9 gradually close, the second vacuum suction cup 10 closes to adsorb the left and right sides of the valve bag, then the air cylinder 7 pulls the connecting rod 8, so that the two opening and closing rods 9 gradually separate to unfold the valve bag, the servo motor 501 rotates the swing arm 6 clockwise to drive the valve bag to move in the direction of the filling nozzle 17, after the filling nozzle 17 is inserted into the valve bag, the servo motor 501 is closed and the second electric push rod 15 is started, the second electric push rod 15 drives the pressing block 18 to move in the direction of the filling nozzle 17 by a preset distance to fix the valve bag, at this time, the water pump is started, the mortar in the mixer 2 enters the filling nozzle 17 through the feeding pipe 14 and the movable elbow pipe 19, and then is transported into the valve bag, after the transportation is completed, the third electric push rod 16 is started, the telescopic rod of the third electric push rod 16 performs a telescopic action to retract the filling nozzle 17, the filling nozzle 17 and the valve bag are separated, at this time, the air pump is closed, the valve bag falls onto the conveyor 3 to be transported to the next process, and the above steps are repeatedly performed to package multiple portions of mortar.

[0028] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A high-efficiency mixing and packaging integrated device for dry mortar, comprising a frame (1) and a mixer (2), wherein the mixer (2) is provided on the top of the frame (1), characterized in that: It also includes the bag box (4), mounting block (5), servo motor (501), swing arm (6), cylinder (7), connecting rod (8), open-close rod (9), No. 2 vacuum chuck (10), No. 1 vacuum chuck (11), No. 1 electric push rod (12) and control panel (13), the top of the blender (2) is provided with mounting block (5), the right end of mounting block (5) is provided with servo motor (501), the output shaft of servo motor (501) is connected with swing arm (6), the right end of swing arm (6) is provided with No. 1 electric push rod (12), the telescopic rod of No. 1 electric push rod (12) is connected with No. 1 vacuum chuck (11), the front and back sides of swing arm (6) are provided with cylinder (7), the telescopic rods of two cylinders (7) are both hinged with connecting rod (8), one end of two open-close rods (9) is respectively hinged on the front and back sides of swing arm (6), one end of connecting rod (8) away from cylinder (7) is connected on open-close rod (9), the other end of two open-close rods (9) is provided with No. 2 vacuum chuck (10), No. 1 vacuum chuck (11) and No. 2 vacuum chuck (10) are both connected with air pump, the right side of rack (1) is provided with bag box (4), bag box (4) is provided with valve bag, the position of bag box (4) makes the opening end of valve bag align with No. 1 vacuum chuck (11), the right end of blender (2) is provided with feeding mechanism, the front side of rack (1) is provided with control panel (13), servo motor (501), air pump, cylinder (7) and No. 1 electric push rod (12) are all connected with control panel (13) electric signal.

2. The high-efficiency mixing and packaging integrated device for dry-mixed mortar according to claim 1, characterized in that: The feeding mechanism includes feeding pipe (14), movable elbow pipe (19), No. 3 electric push rod (16) and filling nozzle (17), the right end of blender (2) is provided with No. 3 electric push rod (16) and feeding pipe (14), No. 3 electric push rod (16) is located below feeding pipe (14), the telescopic rod of No. 3 electric push rod (16) is connected with filling nozzle (17), the top of filling nozzle (17) is connected with movable elbow pipe (19), one end of movable elbow pipe (19) away from filling nozzle (17) is slidably connected in feeding pipe (14).

3. The device for efficient mixing and packaging of dry-mixed mortar according to claim 2, characterized in that: It also includes No. 2 electric push rod (15) and pressing block (18), the right end of blender (2) is provided with No. 2 electric push rod (15), the telescopic rod of No. 2 electric push rod (15) is connected with pressing block (18), the direction of pressing block (18) aligns with filling nozzle (17).

4. The device for efficient mixing and packaging of dry-mixed mortar according to claim 3, characterized in that: It also includes material plate (20) and electric guide rail (21), electric guide rail (21) is arranged on the inner wall of bag box (4), material plate (20) is arranged on the moving part of electric guide rail (21), pressure sensor is arranged in material plate (20), pressure sensor and electric guide rail (21) are all connected with control panel (13) electric signal.

5. The device for efficient mixing and packaging of dry-mixed mortar according to claim 4, characterized in that: It also includes conveyor (3), the right side of rack (1) is provided with conveyor (3), conveyor (3) is located below filling nozzle (17).

6. The device for efficient mixing and packaging of dry-mixed mortar according to claim 5, characterized in that: It also includes distance sensor (22), distance sensor (22) is arranged on the right end of swing arm (6), distance sensor (22) and No. 1 electric push rod (12) are all connected with control panel (13) electric signal.

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