Mechanically elastic wind-up roller
By using a mechanical winding roller and sliding adjustment shaft and support block, the core can be quickly tightened and loosened, which solves the problem of unstable airbag tension and improves the stability of the winding roller and the film winding quality.
Patent Information
- Application Number
- CN202423310049.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing take-up rollers rely on airbags for tension, which can easily lead to loosening or slippage of the core due to airbag rupture, affecting film winding quality and equipment stability, and increasing maintenance costs.
The winding roller with a mechanical structure achieves rapid tightening and loosening of the core by adjusting the shaft to drive the support block to slide. The tightness is controlled by a rotary motor, and the stable sliding of the support block is ensured by positioning blocks and limit grooves.
This achieves stability and reliability of the take-up roller during use, improves film winding quality and equipment operational stability, and reduces maintenance costs.
Smart Images

Figure CN223575736U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of film processing, specifically relates to a mechanical tightness's winding roller. BACKGROUND
[0002] The winding machine is a kind of key equipment frequently used in film processing industry, and its core function is to use winding roller to efficiently wind the film material formed in production process to specific tube core.This process not only ensures the neat order of film material, but also provides great convenience for the storage of film and subsequent deep processing operation.Through the use of winding machine, the quality of film product can be greatly improved, and production efficiency is greatly improved, and labor cost is reduced.In the field of film production, winding machine plays an indispensable role, and is an indispensable part of modern production line.
[0003] The existing winding roller uses air inflation principle to realize the quick fixing of tube core.However, this design relies on the cooperative work of multiple air bags to achieve the ideal tightening effect.Once one of the air bags is damaged in the use process, the tightening function of the whole winding roller will be greatly reduced, so that the tube core appears loose or even slips off, which not only affects the winding quality of film, but also can cause damage to equipment and shutdown of production line, increases unnecessary maintenance cost and production risk.Therefore, the utility model provides a winding roller that realizes tightness by mechanical structure. SUMMARY
[0004] The utility model provides a kind of mechanical tightness's winding roller to solve the problems mentioned in the above background art.
[0005] The purpose of the utility model is realized by the following way:
[0006] A kind of mechanical tightness's winding roller, including shell and the base for installing the shell, the shell is equipped with the adjustable shaft of slidable rotation, the adjustable shaft is installed with the support block that can slide up and down, the shell is equipped with the positioning block that is cooperated with the support block.
[0007] Further, the shell includes a cylinder body and a cylinder cover that can be combined.
[0008] Further, the support block is provided with a limiting block cooperating with the positioning block, and the shell is provided with a limiting groove cooperating with the limiting block.
[0009] Further, the adjustable shaft and the support block are respectively provided with a sliding groove and a sliding shaft for mutual cooperation.
[0010] Further, the base is provided with a rotating motor cooperating with the adjustable shaft.
[0011] Further, the adjusting shaft reciprocates in the shell through a pneumatic cylinder or a hydraulic cylinder.
[0012] Further, the support block is provided with a detachable support plate.
[0013] The utility model discloses the beneficial effects: through the adjusting shaft rotation drive support block and shell synchronous rotation, and through the locating block makes support block only can slide up and down when adjusting the shaft, thereby realizes the effect of quick loose pipe core. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structure schematic diagram of a mechanical loose winding roller in example one;
[0015] Figure 2 It is a partial schematic diagram of a mechanical loose winding roller in example one;
[0016] Figure 3 It is a sectional view when winding roller contracts in example one;
[0017] Figure 4 It is a sectional view when winding roller tightens in example one;
[0018] Figure 5 It is a structure schematic diagram of adjusting shaft in example one;
[0019] Figure 6 It is a structure schematic diagram of support block in example one;
[0020] Figure 7 It is a structure schematic diagram of a mechanical loose winding roller in example two;
[0021] The reference signs in the drawing are as follows: 1-shell, 2-base, 3-adjusting shaft, 4-support block, 5-locating block, 6-cylinder body, 7-cylinder cover, 8-limiting block, 9-limiting groove, 10-sliding groove, 11-sliding shaft, 12-rotary motor, 13-pneumatic cylinder, 14-support plate. DETAILED DESCRIPTION
[0022] The utility model will be described in further detail below in combination with the drawings and specific embodiment.
[0023] Example one:
[0024] In this embodiment, refer to Figures 1-6A mechanical loose winding roller, which is a specific implementation, comprises a shell 1 and a base 2 for mounting the shell 1, and the shell 1 is mounted on the base 2 through bearings. The shell 1 is provided with a sliding and rotating adjusting shaft 3, the adjusting shaft 3 is provided with a support block 4 which can slide up and down, and the shell 1 is provided with a positioning block 5 which cooperates with the support block 4. The shell 1 cooperates with the adjusting shaft 3 through a key groove, so that the adjusting shaft 3 rotates to drive the shell 1 to rotate. By controlling the sliding of the adjusting shaft 3 in the shell 1, the support block 4 slides up and down, and the effect of quickly loosening the pipe core is realized. The positioning block 5 makes the support block 4 only slide up and down, avoiding the support block 4 sliding in the same direction when the adjusting shaft 3 slides, so as to cause the loosening effect cannot be realized.
[0025] Further, the shell 1 comprises a cylinder body 6 and a cylinder cover 7 which can be combined. The combination of the cylinder body 6 and the cylinder cover 7 makes it more convenient and fast to install the adjusting shaft 3. The cylinder cover 7 is tightly connected with the cylinder body 6 through screws or other fasteners to ensure the stability of the shell 1.
[0026] Further, the support block 4 is provided with a limiting block 8 which cooperates with the positioning block 5, and the shell 1 is provided with a limiting groove 9 which cooperates with the limiting block 8. The positioning block 5 is fixed on the limiting block 8 through screws, and the limiting block 8 cooperates with the limiting groove 9, so that the position of the adjusting shaft 3 on the cylinder body 6 is positioned, avoiding the deviation of the opening corresponding to the support block 4 and the shell 1, so as to cause the loosening effect cannot be realized.
[0027] Further, the adjusting shaft 3 and the support block 4 are respectively provided with a sliding groove 10 and a sliding shaft 11 for mutual cooperation. Through the cooperation of the sliding shaft 11 and the sliding groove 10, when the adjusting shaft 3 slides, the support block 4 can only move along the sliding groove 10, and through the fixation of the positioning block 5, the support block 4 realizes the effect of sliding up and down.
[0028] Further, the base 2 is provided with a rotating motor 12 which cooperates with the adjusting shaft 3. The rotating motor 12 can be connected and cooperated in a direct connection or gear way. In this embodiment, the direct connection way is adopted to connect and cooperate with the adjusting shaft 3. The power of the rotating motor 12 is better transmitted to the adjusting shaft 3. And the rotating speed of the rotating motor 12 can be adjusted to control the tightness of the film during winding.
[0029] Further, the adjusting shaft 3 can realize reciprocating sliding in the shell 1 through components such as air cylinder 13, hydraulic cylinder or cam. In this embodiment, the air cylinder 13 is adopted to control the reciprocating sliding of the adjusting shaft 3. The pneumatic rod can push the motor or the adjusting shaft 3, so as to control the position of the adjusting shaft 3 in the shell 1, realize the quick up and down sliding of the support block 4, and achieve the purpose of adjusting the tightness of the winding roller.
[0030] The utility model discloses a beneficial effect: through the adjustment axle 3 rotation drive support block 4 and shell 1 synchronous rotation, and through the locating piece 5 makes support block 4 only can slide up and down when adjusting axle 3 sliding, thereby realizes the effect of quick loose pipe core.
[0031] Example two:
[0032] As Figure 7 The difference between the present embodiment and example one is that the support block 4 is provided with a detachable support plate 14. By replacing the support plate 14 of different materials or sizes, the device can be adapted to different specifications or materials of the pipe core, improving the versatility and flexibility of the device. The support plate 14 is installed on the support block 4 by screws, making it more convenient and fast to replace the support plate 14.
[0033] The above is only the preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model discloses the above preferred embodiment, it is not intended to limit the utility model. Any skilled person in the art can make some changes or modifications to the above disclosed technical content without departing from the scope of the utility model technical solution. Any simple modification, equivalent change and modification of the above embodiment within the scope of the utility model technical solution are all within the scope of the utility model technical solution.
Claims
1. A mechanical loose winding roll comprising a housing (1) and a base (2) for mounting the housing (1), characterized in that: The shell (1) is internally provided with an adjustable shaft (3) which can slide and rotate, the adjustable shaft (3) is installed with a support block (4) which can slide up and down, the shell (1) is provided with a positioning block (5) which cooperates with the support block (4).
2. A mechanical take-up roller as claimed in claim 1, characterized in that: The shell (1) comprises a cylinder body (6) and a cylinder cover (7) which can be combined.
3. A mechanical take-up roller as claimed in claim 1, characterized in that: The support block (4) is provided with a limiting block (8) which cooperates with the positioning block (5), and the shell (1) is provided with a limiting groove (9) which cooperates with the limiting block (8).
4. The mechanical take-up roller of claim 1 wherein: The adjustable shaft (3) and the support block (4) are respectively provided with a sliding groove (10) and a sliding shaft (11) which are used for mutual cooperation.
5. The mechanical take-up roller of claim 1 wherein: The base (2) is provided with a rotary motor (12) which cooperates with the adjustable shaft (3).
6. A mechanical take-up roller as defined in claim 1, wherein: The adjustable shaft (3) reciprocally slides in the shell (1) through a pneumatic cylinder (13) or a hydraulic cylinder.
7. A mechanical take-up reel according to any one of claims 1 to 6, wherein: The support block (4) is provided with a detachable support plate (14).