Lightweight machine body shell structure for small crane

By designing lightweight housing structure and isolation and noise reduction components, the protection and noise issues of the winch winding part were solved, thus improving safety and environmental quality.

CN223576008UActive Publication Date: 2025-11-21无锡博进精密机械制造有限公司
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Patent Information

Application Number
CN202423062291.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

When using the winches of existing small cranes, the winding parts are exposed to the outside without protection, resulting in loud noise, safety hazards, and affecting the quality of the working environment.

Method used

A lightweight body shell structure for a small crane was designed, comprising an isolation component and a noise reduction component. The isolation component reduces line friction through the isolation shell and rollers, while the noise reduction component reduces noise through sound-absorbing cotton and the shell cover. A stable connection is achieved by combining a fixing rod and a nut.

Benefits of technology

It effectively protects the winding area, reduces wire friction, lowers noise, improves the quality of the working environment, and extends the life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lightweight machine body shell structure for a small crane, which belongs to the field of hoister shells, and comprises a mounting plate, a main suspension arm is fixedly mounted at the bottom end of the mounting plate, a pulley is fixedly mounted at the top of the right end of the main suspension arm, and a wire body is mounted on the surface of the pulley in a sliding manner. A partition plate is fixedly mounted at the top end of the mounting plate, a winch is fixedly mounted on the side face of the partition plate, an output shaft of the winch is fixedly sleeved with a rotating shaft, the winch can be wrapped, noise generated by the winch can be effectively reduced on the basis that heat dissipation of the winch is not affected, and the working environment quality is improved; and secondly, the winding area can be effectively protected and isolated through the isolation assembly, so that the wire body cannot threaten the outside in the winding process, meanwhile, the wire body in the winding area is correspondingly protected to be dry and clean, dust and the like on the surface of the wire body are prevented from being pressed and damaged in the winding process, and the service life of the device is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of winch housings, and more specifically, to a lightweight housing structure for a small crane. Background Technology

[0002] Small cranes typically use winches as their power source, which drive the lifting rope to rotate and lift objects. Patent publication number CN219603116U discloses a vehicle-mounted small crane, relating to the field of road construction technology. It includes a base and a column, with the column fixedly connected to the top of the base. A connecting seat is rotatably connected to the outer side of the column's top, and a connecting frame is fixedly connected to the top of the connecting seat. A connecting shaft is fixedly installed inside the top of the connecting frame, and three first adjustment holes are provided on the top of the connecting frame. A telescopic boom is rotatably connected to the outer side of the connecting shaft. The telescopic boom consists of a main boom and an auxiliary boom, with the auxiliary boom located inside the main boom. Three second adjustment holes are provided on the surfaces of both the main boom and the auxiliary boom, and a third adjustment hole is provided at one end of the main boom. A first fixing pin is installed inside the first adjustment hole, and a second fixing pin is fixedly installed inside the second adjustment hole. This utility model is portable, easy to use, and significantly reduces safety hazards while saving labor costs.

[0003] In existing technologies, when the aforementioned winches are in use, both the wound wire and the winch itself are exposed to the outside without a casing to protect them. Especially when used outdoors, the wound area is a dangerous part, and the winch vibrates and generates significant noise during operation, reducing the quality of the working environment. Therefore, there is a need for a casing that can effectively isolate and protect the wound area and also eliminate the noise generated by the winch during operation. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a lightweight body shell structure for a small crane. It can enclose the exterior of the winch without affecting its heat dissipation, effectively reducing the noise generated and improving the quality of the working environment. Secondly, the isolation component can effectively protect and isolate the winding area, ensuring that the wire does not pose a threat to the outside world during the winding process. At the same time, it also protects the wire in the winding area from dust accumulation and other damage caused by pressure during the winding process, thus extending the service life of the device.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A lightweight body shell structure for a small crane includes a mounting plate. A main boom is fixedly mounted on the bottom end of the mounting plate. A pulley is fixedly mounted on the top right end of the main boom. A wire is slidably mounted on the surface of the pulley. A partition is fixedly mounted on the top end of the mounting plate. A winch is fixedly mounted on the side of the partition. A rotating shaft is fixedly sleeved on the output shaft of the winch. An isolation component is slidably mounted inside the partition. A noise reduction component is detachably mounted on the outside of the winch.

[0009] The isolation assembly includes an isolation housing, a fixing rod is fixedly installed inside the isolation housing, a wire groove is opened on the front of the isolation housing, rollers are rotatably installed at both the upper and lower ends of the wire groove, and a baffle is rotatably installed on the front of the isolation housing on one side of the rollers.

[0010] The noise reduction component includes a housing cover, a heat dissipation groove is provided on one side of the housing cover, sound-absorbing cotton is fixedly adhered to the inner wall of the housing cover, a protruding plate is fixedly installed on the outer wall of the housing cover, a threaded rod is fixedly installed on the outer side of the outer end of the protruding plate, and a hexagonal nut is threaded on the surface of the threaded rod.

[0011] Furthermore, the left end of the line is wound and mounted on the surface of the rotating shaft.

[0012] Furthermore, the fixing rod is movably sleeved inside the partition.

[0013] Furthermore, the baffle is attached with a plastic clip, and the interior of the isolation housing has a groove, the size of which is adapted to the size of the plastic clip.

[0014] Furthermore, the housing cover is wrapped around the outside of the winch with sound-absorbing cotton.

[0015] Furthermore, the position of the threaded rod corresponds to the position of the fixed rod, and the hexagonal nut can be threadedly connected to the end of the fixed rod.

[0016] 3. Beneficial effects

[0017] Compared with existing technologies, the advantages of this utility model are:

[0018] (1) This solution can effectively isolate the winding area by using the isolation component, and the use of the wire groove can reduce the friction generated during the winding process and extend the service life of the wire. In addition, it can be locked with the noise reduction component to complete the fixation on both sides and improve the overall stability of the casing.

[0019] (2) This solution uses noise reduction components to wrap the winch, which can partially eliminate the noise generated during operation. It can also be connected to the fixed rod, making the isolation components and noise reduction components more reliable, improving the quality of the working environment and the overall practicality of the machine casing. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the three-dimensional assembly structure of the winch in this utility model;

[0022] Figure 3 This is a schematic diagram of the isolation component structure in this utility model;

[0023] Figure 4 This is a schematic diagram of the noise reduction component structure in this utility model.

[0024] Explanation of the labels in the diagram:

[0025] 1. Mounting plate; 2. Main boom; 3. Pulley; 4. Conduit; 5. Partition plate; 6. Winch; 7. Shaft; 8. Isolation assembly; 9. Noise reduction assembly; 801. Isolation housing; 802. Fixing rod; 803. Cable tray; 804. Roller; 805. Baffle plate; 806. Plastic retaining strip; 901. Housing cover; 902. Heat dissipation slot; 903. Sound-absorbing cotton; 904. Protruding plate; 905. Threaded rod; 906. Hexagonal nut. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] Example 1:

[0030] Please see Figure 1-4 A lightweight body shell structure for a small crane includes a mounting plate 1. A main boom 2 is fixedly mounted on the bottom end of the mounting plate 1. A pulley 3 is fixedly mounted on the top right end of the main boom 2. A wire body 4 is slidably mounted on the surface of the pulley 3. A partition 5 is fixedly mounted on the top end of the mounting plate 1. A winch 6 is fixedly mounted on the side of the partition 5. A rotating shaft 7 is fixedly sleeved on the output shaft of the winch 6. An isolation component 8 is slidably mounted inside the partition 5. A noise reduction component 9 is detachably mounted on the outside of the winch 6. The left end of the wire body 4 is wound and mounted on the surface of the rotating shaft 7.

[0031] It should be noted that the connection methods of the winch 6 and the line body 4, as well as the mounting plate 1 and the main boom 2 in this utility model are consistent with the connection methods of the same components in the prior art. The structure of the component connected at the end of the line body 4 is also the prior art in the prior art, so it will not be described in detail in this utility model.

[0032] The isolation assembly 8 includes an isolation housing 801, a fixing rod 802 fixedly installed inside the isolation housing 801, a wire groove 803 opened on the front of the isolation housing 801, rollers 804 rotatably installed at both the upper and lower ends of the wire groove 803, a baffle 805 rotatably installed on the front of the isolation housing 801 on one side of the rollers 804, a plastic clip 806 adhered to the baffle 805, and a groove opened inside the isolation housing 801, the size of the groove being adapted to the size of the plastic clip 806;

[0033] Specifically, the size of the groove is matched with the size of the plastic clip 806 to make the baffle 805 stand in a vertical position with a certain degree of stability. When the isolation housing 801 moves, it opens to allow the line to pass through. The surface of the roller 804 rotates with the surface of the line 4 to reduce friction between them and extend the service life of each component. Finally, the isolation housing 801 and the fixing rod 802 are used to strengthen the fixation between the partitions 5 and the safety of the rotation range of the rotating shaft 7.

[0034] The noise reduction component 9 includes a housing cover 901. A heat dissipation groove 902 is provided on one side of the housing cover 901. Sound-absorbing cotton 903 is fixedly adhered to the inner wall of the housing cover 901. A protruding plate 904 is fixedly installed on the outer wall of the housing cover 901. A threaded rod 905 is fixedly installed on the outer side of the outer end of the protruding plate 904. A hexagonal nut 906 is threadedly installed on the surface of the threaded rod 905. The housing cover 901 is wrapped around the outside of the winch 6 by the sound-absorbing cotton 903. The position of the threaded rod 905 corresponds to the position of the fixed rod 802. The hexagonal nut 906 can be threadedly connected to the end of the fixed rod 802.

[0035] Specifically, by rotating a portion of the hexagonal nut 906 to connect it to the fixed rod 802, and by threading the other portion to the threaded rod 905, a fixed connection is achieved between the housing 901 and the isolation housing 801, ensuring overall stability. Secondly, the sound-absorbing cotton 903 is arranged around the hoist to partially absorb the noise generated by the hoist 6 during operation, improving the quality of the working environment.

[0036] The working principle of this utility model is as follows: After the wire is wound around the surface of the rotating shaft 7, the isolation housing 801 is moved so that the fixing rod 802 passes through the round hole on the surface of the partition plate 5. The wire then passes through the baffle 805 and enters the inside of the wire groove 803. Then the baffle 805 is closed, so that the plastic clip 806 enters the groove and is fixed. At this time, the outer end of the fixing rod 802 is in contact with the threaded rod 905. Then the hexagonal nut 906 is rotated so that the end of the hexagonal nut 906 near the fixing rod 802 is gradually threaded onto the surface of the fixing rod 802 to complete the fixation. The heat dissipation groove 902 is used to dissipate heat and prevent the winch 6 from being overloaded. The sound-absorbing cotton 903 locally absorbs the noise generated by the winch 6.

[0037] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A lightweight body shell structure for a small crane, comprising a mounting plate (1), characterized in that: The mounting plate (1) is fixedly mounted with a main boom (2) at the bottom end. A pulley (3) is fixedly mounted on the top right end of the main boom (2). A wire body (4) is slidably mounted on the surface of the pulley (3). A partition plate (5) is fixedly mounted on the top end of the mounting plate (1). A winch (6) is fixedly mounted on the side of the partition plate (5). A rotating shaft (7) is fixedly sleeved on the output shaft of the winch (6). An isolation component (8) is slidably mounted inside the partition plate (5). A noise reduction component (9) is detachably mounted on the outside of the winch (6). The isolation assembly (8) includes an isolation housing (801), a fixing rod (802) is fixedly installed inside the isolation housing (801), a wire groove (803) is opened on the front side of the isolation housing (801), rollers (804) are rotatably installed at both the upper and lower ends of the wire groove (803), and a baffle (805) is rotatably installed on the front side of the isolation housing (801) on one side of the rollers (804). The noise reduction component (9) includes a housing cover (901), a heat dissipation groove (902) is provided on one side of the housing cover (901), sound-absorbing cotton (903) is fixedly adhered to the inner wall of the housing cover (901), a protruding plate (904) is fixedly installed on the outer wall of the housing cover (901), a threaded rod (905) is fixedly installed on the outer side of the outer end of the protruding plate (904), and a hexagonal nut (906) is threaded on the surface of the threaded rod (905).

2. The lightweight body shell structure for a small crane according to claim 1, characterized in that: The left end of the line (4) is wound and mounted on the surface of the rotating shaft (7).

3. The lightweight body shell structure for a small crane according to claim 1, characterized in that: The fixing rod (802) is movably sleeved inside the partition (5).

4. The lightweight body shell structure for a small crane according to claim 1, characterized in that: The baffle (805) is attached with a plastic clip (806), and the interior of the isolation housing (801) is provided with a groove, the size of which is adapted to the size of the plastic clip (806).

5. The lightweight body shell structure for a small crane according to claim 1, characterized in that: The housing cover (901) is wrapped around the outside of the winch (6) by sound-absorbing cotton (903).

6. The lightweight body shell structure for a small crane according to claim 1, characterized in that: The position of the threaded rod (905) corresponds to the position of the fixed rod (802), and the hexagonal nut (906) can be threadedly connected to the end of the fixed rod (802).

Citation Information

Patent Citations

  • Vehicle-mounted small crane

    CN219603116U