Underground heavy hydraulic turning plate
By combining the design of sliding columns, sliders, and linkage rods, along with the conductive coils and conductive blocks in the detector, the problem of accurately judging the tilt angle of the flip-top platform is solved, enabling precise detection and real-time monitoring of the flip-top platform and improving the safety and efficiency of cargo unloading.
Patent Information
- Application Number
- CN202423320270.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing underground heavy-duty hydraulic tippers are difficult to accurately judge the tilt angle of the tipper platform visually during operation, which affects the unloading efficiency of goods and increases safety hazards.
The design employs a combination of sliding column, slider, and linkage rod, along with the conductive coil and conductive block in the detector, to achieve precise detection of the tilt angle of the flip-up table. The mechanical motion is converted into an electrical signal for real-time monitoring, and the stability and reliability of the detection are improved through the design of a sealing ring groove and a partition shell.
It enables precise detection of the tilt angle of the flip-top platform, improving the safety and efficiency of cargo unloading and ensuring the accuracy and stability of the operation.
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Figure CN223576031U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of handling devices, in particular to an underground heavy hydraulic turnover plate. BACKGROUND
[0002] The underground heavy hydraulic turnover plate is widely used in the fields of logistics and warehousing, and performs excellently in handling the loading and unloading operations of large cargos. Such equipment sets the turnover plate table below the ground and uses a hydraulic system to realize the lifting and tilting of the turnover plate table, significantly improving the efficiency and safety of cargo loading and unloading. With the rapid development of the logistics industry, the demand for underground heavy hydraulic turnover plates is increasing, and they have become an important tool for improving the operation efficiency of the logistics system.
[0003] However, the existing technical means have a problem in actual use, that is, due to the accumulation of cargos and the large size of the turnover plate table, it is difficult for the operator to accurately judge the tilting angle of the turnover plate table by visual observation. This not only affects the unloading efficiency of the cargos, but also may cause operational errors and increase safety hazards. Therefore, how to accurately detect the tilting angle of the turnover plate table in a complex working environment has become a technical problem to be solved in this field. CONTENT OF THE INVENTION
[0004] In order to overcome the above technical problems, the application provides an underground heavy hydraulic turnover plate.
[0005] The underground heavy hydraulic turnover plate provided by the application adopts the following technical scheme:
[0006] An underground heavy hydraulic turnover plate comprises a foundation pit, a turnover plate table, a support assembly, an opening detection mechanism and a hydraulic jacking device arranged in the foundation pit;
[0007] The hydraulic jacking device is hingedly connected to the bottom of the turnover plate table;
[0008] The support assembly comprises a fixed frame, the fixed frame is arranged in an L-shaped frame body, and the fixed frame comprises a fixed end and a bearing end;
[0009] The opening detection mechanism comprises a sliding column fixed on the fixed end, the sliding column is arranged at the middle position of the fixed frame along the length direction of the fixed frame, a sliding block is slidingly arranged on the sliding column, a linkage rod is hingedly connected to the bottom of the turnover plate table, and one end of the linkage rod away from the turnover plate table is hingedly connected to the sliding block;
[0010] A push plate is fixedly arranged on the top of the sliding block, and a pull rod is fixedly arranged on the push plate;
[0011] A sliding ring and a probe rod are fixedly arranged on one end of the pull rod away from the push plate, and the sliding ring is annular;
[0012] The opening degree detection mechanism further comprises a detector fixedly arranged on the fixed frame, the detector comprising a base, an annular groove being formed on the base to form a sealing ring groove, the sealing ring groove being provided with a first sealing ring groove and a second sealing ring groove of different sizes on the same side of the base, the detector further comprising a first partition shell and a second partition shell, the first partition shell and the second partition shell being fixedly arranged in the first sealing ring groove and the second sealing ring groove, respectively.
[0013] A lead wire coil is fixedly arranged on the inner wall of the second partition shell, the end of the probe rod away from the pull rod extending into the lead wire coil, and a conductive block being fixedly arranged on the extending end of the probe rod, the conductive block being in contact with the lead wire coil.
[0014] A sealing cover is fixedly arranged at the end of the second partition shell away from the base, the sealing cover being provided with a clearance hole for the probe rod to slide.
[0015] By adopting the above technical scheme, the tilt angle of the underground heavy hydraulic flip table can be accurately detected. Specifically, the cooperation of the slide column and the slide block enables the tilting action of the flip table to be converted into the sliding of the slide block along the slide column, thereby converting mechanical movement into measurable displacement change. The design of the linkage rod ensures that the sliding of the slide block is synchronized with the tilt angle of the flip table, improving the accuracy and real-time performance of the detection. The structural design of the push plate and the pull rod enables the sliding ring to move accordingly with the movement of the slide block, further transmitting mechanical movement. The multi-layer sealing design of the sealing ring groove and the partition shell effectively prevents the influence of the external environment on the inside of the detector, ensuring the stability and reliability of the detection. The contact design of the lead wire coil and the conductive block enables the conversion of mechanical displacement into electrical signals, facilitating subsequent signal processing and integration of the monitoring system. The clearance hole on the sealing cover allows the probe rod to slide freely while maintaining good sealing performance, ensuring the normal operation of the entire detection mechanism. This technical scheme not only solves the problem of accurately determining the tilt angle of the flip table in the prior art, but also improves the detection accuracy and stability, which helps the operator to perform the cargo unloading operation more safely and efficiently.
[0016] Preferably, a sliding groove is formed between the first partition shell and the second partition shell, the sliding groove being annular, and the sliding groove and the sliding ring being slidingly fitted.
[0017] By adopting the above technical scheme, the stable sliding of the sliding ring in the sliding groove is ensured, the accuracy and reliability of the opening degree detection mechanism are improved, and the tilt angle of the flip table can be accurately detected, thereby facilitating the operator to timely adjust the angle of the flip table and improving the safety and efficiency of cargo unloading.
[0018] Preferably, the bottom of the fixed end is fixedly arranged on the bottom wall of the foundation pit, and the bearing end extends vertically upward relative to the bottom wall of the foundation pit, and the bearing end is fixedly connected with a hinge shaft, and the hinge shaft is connected with the flip table top through a hinge, so that the flip table top rotates around the hinge shaft as the rotation center. By adopting the above technical scheme, the bottom of the fixed end is fixedly arranged on the bottom wall of the foundation pit, and the bearing end extends vertically upward relative to the bottom wall of the foundation pit, so that the fixed frame can stably support the flip table top, and the stability of the structure is ensured. The bearing end is fixedly connected with the hinge shaft, and the hinge shaft is connected with the flip table top through the hinge, so that the flip table top rotates around the hinge shaft as the rotation center, the stable lifting of the flip table top is realized, and the operation reliability and safety of the equipment are improved.
[0019] Preferably, the side wall of the foundation pit is provided with two reset bearing beams in opposition, the reset bearing beams are arranged along the length direction of the foundation pit, and a sensor groove is formed in the reset bearing beam, and a pressure sensor is arranged in the sensor groove.
[0020] By adopting the above technical scheme, the reset bearing beam can effectively support the weight of the flip table top in the initial position, and avoid structural deformation or damage caused by long-term use. At the same time, the pressure sensor arranged in the sensor groove on the reset bearing beam can monitor the state of the flip table top in real time, and when the flip table top is reset to the position, the pressure sensor will send a signal, so that the flip table top is accurately reset, and the safety and reliability of the equipment are improved.
[0021] Preferably, a pressure trigger block is fixedly arranged at the position corresponding to the sensor groove at the bottom of the flip table top.
[0022] By adopting the above technical scheme, the pressure trigger block arranged at the position corresponding to the sensor groove at the bottom of the flip table top can be in contact with the pressure sensor when the flip table top is in the foundation pit, so that accurate detection when the flip table top is reset is realized.
[0023] Preferably, a first bearing pier is fixedly arranged at the bottom of the foundation pit, a clamping groove is formed in the top of the first bearing pier, and the hinge shaft is arranged in the clamping groove.
[0024] By adopting the above technical scheme, the stability and reliability of the flip table top can be effectively improved. Specifically, the arrangement of the first bearing pier enables the hinge shaft to be fixedly arranged in the clamping groove, so that the flip table top does not deviate or fall off during the turning process, and the structural stability of the whole system is enhanced. At the same time, this design can also reduce wear caused by long-term use, and prolong the service life of the equipment.
[0025] Preferably, a second bearing pier is also fixedly arranged at the bottom of the foundation pit, and the hydraulic jacking device is hingedly arranged at the top of the second bearing pier.
[0026] By adopting the technical scheme, the hydraulic jacking device is hingedly arranged at the top of the second load-bearing pier, so that the installation of the hydraulic jacking device is more stable, the stability and safety of the flip plate table top during lifting are improved, and the failure rate caused by equipment vibration or uneven stress is reduced.
[0027] Preferably, the length of the fixed end of the fixed frame is at least twice the length of the bearing end. By adopting the technical scheme, the length of the fixed end of the fixed frame is at least twice the length of the bearing end, which can effectively improve the overall stability of the fixed frame, ensure that the flip plate table top is more stable during lifting, and avoid the problem of unstable structure caused by too short fixed end. This not only enhances the safety of the equipment, but also prolongs the service life of the equipment.
[0028] In summary, the present application has at least one of the following beneficial technical effects:
[0029] 1. By setting the detector, cooperating with the slide column, the slide block and the linkage rod, the inclination angle of the flip plate table top can be accurately detected, solving the problem that the operator cannot accurately judge the inclination angle in the prior art due to the accumulation of goods and the large size of the flip plate table top, improving the safety and efficiency of goods unloading;
[0030] 2. By the contact design of the guide coil and the conductive block in the detector, the movement of the slide block can be converted into an electrical signal, realizing real-time monitoring of the inclination angle of the flip plate table top, further enhancing the accuracy and reliability of the detection. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is a top view of the embodiment of the present application;
[0032] Figure 2 is an installation relationship diagram of the foundation pit and part of the equipment parts;
[0033] Figure 3 is a left view of the embodiment of the present application;
[0034] Figure 4 is a front view of the embodiment of the present application;
[0035] Figure 5 is a right view of the embodiment of the present application;
[0036] Figure 6 is a pressure sensor installation position diagram;
[0037] Figure 7 is a perspective view of the slide block, the push plate and the pull rod;
[0038] Figure 8 is a sectional view of the slide block, the push plate and the pull rod;
[0039] Figure 9 is Figure 8 is a local enlarged view of A in FIG. 1.
[0040] Reference signs: 1, turning plate table; 11, pressure trigger block; 12, linkage rod; 2, foundation pit; 21, reset bearing beam; 211, sensor groove; 22, pressure sensor; 3, hydraulic jacking device; 31, fixed frame; 32, fixed end; 33, bearing end; 34, hinged shaft; 36, first bearing pier; 37, clamping groove; 38, second bearing pier; 41, base; 42, first sealing ring groove; 43, second sealing ring groove; 44, first partition housing; 45, sliding groove; 46, second partition housing; 47, sealing cover; 48, guide coil; 51, sliding block; 52, push plate; 53, pull rod; 54, sliding ring; 55, protruding rod; 56, conductive block; 57, sliding column. DETAILED DESCRIPTION
[0041] The application will be further described in detail below with reference to the accompanying drawings.
[0042] The application discloses an underground heavy hydraulic turning plate, referring to Figures 1-5 , comprising a foundation pit 2, a turning plate table 1, a support assembly, an opening detection mechanism and a hydraulic jacking device 3 are arranged in the foundation pit 2, wherein the hydraulic jacking device 3 is hinged to the bottom of the turning plate table 1, the bottom of the foundation pit 2 is fixedly provided with a second bearing pier 38, and the hydraulic jacking device 3 is hingedly arranged on the top of the second bearing pier 38. The second bearing pier 38 supports the hydraulic jacking device 3, the hydraulic jacking device 3 is used for jacking the turning plate table 1, and the setting of the second bearing pier 38 makes the hydraulic jacking device 3 more stable when jacking the fully loaded turning plate table 1. The support assembly comprises a fixed frame 31, the fixed frame 31 is arranged in an L-shaped frame body, the fixed frame 31 comprises a fixed end 32 and a bearing end 33, the fixed end 32 and the bearing end 33 are integrally arranged, and the length of the fixed end 32 of the fixed frame 31 is at least twice the length of the bearing end 33. The bottom of the fixed end 32 is fixedly arranged on the bottom wall of the foundation pit 2, the bearing end 33 extends vertically upward relative to the bottom wall of the foundation pit 2, the bearing end 33 is fixedly connected with a hinged shaft 34, the hinged shaft 34 is connected with the turning plate table 1 through a hinge, so that the turning plate table 1 rotates around the hinged shaft 34 as the center. The bottom of the foundation pit 2 is fixedly provided with a first bearing pier 36, the top of the first bearing pier 36 is provided with a clamping groove 37, and the hinged shaft 34 is arranged in the clamping groove 37. The first bearing pier 36 supports the load of the turning plate table 1, and can reduce the bearing pressure of the fixed frame 31.
[0043] Referring to Figures 7-9The opening degree detection mechanism comprises a slide column 57 fixed on the fixed end 32, the slide column 57 is arranged at the middle position of the fixed end 32 along the length direction of the fixed end 32, a sliding block 51 is arranged on the slide column 57, a linkage rod 12 is hingedly connected to the bottom of the flap table 1, one end of the linkage rod 12 away from the flap table 1 is hingedly connected to the sliding block 51, when the flap table 1 is lifted by the hydraulic lifting device 3, the flap table 1 drives the sliding block 51 to slide on the slide column 57 through the linkage rod 12. The top of the sliding block 51 is fixedly provided with a push plate 52, the push plate 52 is fixedly provided with a pull rod 53, one end of the pull rod 53 away from the push plate 52 is fixedly provided with a sliding ring 54 and a probe rod 55, the sliding ring 54 is annular, which makes the sliding block 51 drive the pull rod 53 to slide when sliding.
[0044] The opening degree detection mechanism further comprises a detector fixedly arranged on the fixed frame 31, the detector comprises a base 41, an annular groove is formed on the base 41 to form a sealing ring groove, two sealing ring grooves of different sizes, i.e., a first sealing ring groove 42 and a second sealing ring groove 43, are formed on the same side of the base 41, the detector further comprises a first separation shell 44 and a second separation shell 46, the first separation shell 44 and the second separation shell 46 are fixedly arranged in the first sealing ring groove 42 and the second sealing ring groove 43 respectively, a sliding groove 45 is formed between the first separation shell 44 and the second separation shell 46, the sliding groove 45 is annular, the sliding groove 45 and the sliding ring 54 are slidably fitted, when the sliding block 51 drives the pull rod 53 to move, the sliding ring 54 moves in the sliding groove 45. The inner wall of the second separation shell 46 is fixedly provided with a guide coil 48, one end of the probe rod 55 away from the pull rod 53 extends into the guide coil 48, the extending end of the probe rod 55 is fixedly provided with a conductive block 56, the conductive block 56 is in contact with the guide coil 48, the contact enables the conductive block 56 to be in conduction with the guide coil 48 when electrified, since the conductive block 56 is fixedly connected with the probe rod 55, the probe rod 55 can drive the conductive block 56 to move when following the pull rod 53 to move, thereby changing the contact position of the guide coil 48 and the conductive block 56, the guide coil 48 is spirally wound by a conductive wire, the conductive block 56 is in contact with the conductive block 56 at different positions, which produces different voltages, since the movement of the flap platform is controlled by a computer, the device can calculate the real-time opening degree of the flap platform according to the different voltages. The end of the second separation shell 46 away from the base 41 is fixedly provided with a sealing cover 47, the sealing cover 47 is provided with a clearance hole for the probe rod 55 to slide, the sealing cover 47, the second separation shell 46 and the first separation shell 44 make the detector more adaptable to the humid environment of the foundation pit 2, and improve the accuracy and service life of the detector.
[0045] Referring to Figure 6The side wall of the foundation pit 2 is provided with two reset bearing beams 21 in opposition, the reset bearing beams 21 are arranged along the length direction of the foundation pit 2, a sensor groove 211 is arranged on the reset bearing beam 21, a pressure sensor 22 is arranged in the sensor groove 211, the pressure sensor 22 is used to detect whether the flip plate table 1 is in the initial position, that is, the flip plate table 1 is in the foundation pit 2. The bottom of the flip plate table 1 is fixedly provided with a pressure trigger block 11 corresponding to the position of the sensor groove 211, the pressure trigger block 11 is used in cooperation with the pressure sensor 22, and is used for triggering the pressure sensor 22 to generate a signal.
[0046] The implementation principle of the embodiment of the application is that the goods or the vehicle carrying the goods is placed on the flip plate table 1, after the device is started, the hydraulic jacking device 3 lifts the flip plate table 1, the flip plate table 1 pulls the sliding block 51 to move along the sliding column 57 in the lifting process through the linkage rod 12, the sliding block 51 moves the pull rod 53 when moving, the pull rod 53 pulls the sliding ring 54 out of the sliding groove 45, and moves the conductive block 56 through the probe rod 55, so that the contact position of the conductive block 56 with the wire coil 48 is moved, thereby changing the voltage of the wire coil 48, so that the device can calculate the opening angle of the flip plate table 1 according to the change of the voltage, and the operator can master the opening angle. Conversely, when the flip plate table 1 is lowered, the pull rod 53 pushes the sliding ring 54 to move into the sliding groove 45, and the probe rod 55 pushes the conductive block 56 to reset.
[0047] When the flip plate table 1 is in the initial state, that is, the flip plate table 1 is in the foundation pit 2, the flip plate table 1 is abutted and limited by the reset bearing beam 21, and the pressure trigger block 11 triggers the pressure sensor 22 to be always open, so that the device continuously receives the signal from the pressure sensor 22, so that the device can confirm that the flip plate table 1 is in the closed state.
[0048] The above are preferred embodiments of the application, not to limit the protection scope of the application, therefore: all equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. An underground heavy-duty hydraulic tipping platform, characterized in that: Includes a foundation pit (2), and the foundation pit (2) is equipped with a flip-up platform (1), a support assembly, an opening detection mechanism and a hydraulic lifting device (3); The hydraulic lifting device (3) is hinged to the bottom of the flip-up platform (1); The support assembly includes a fixing frame (31), which is configured as an L-shaped frame and includes a fixing end (32) and a bearing end (33). The opening detection mechanism includes a sliding column (57) fixed on the fixed end (32). The sliding column (57) is arranged at the middle position of the fixed end (32) along the length direction of the fixed end (32). A slider (51) is slidably arranged on the sliding column (57). A linkage rod (12) is hinged to the bottom of the flip-top table (1). The end of the linkage rod (12) away from the flip-top table (1) is hinged to the slider (51). A push plate (52) is fixedly installed on the top of the slider (51), and a pull rod (53) is fixedly installed on the push plate (52); The end of the pull rod (53) away from the push plate (52) is fixedly provided with a slip ring (54) and a protruding rod (55), and the slip ring (54) is annular; The opening detection mechanism also includes a detector fixedly mounted on the fixed frame (31). The detector includes a base (41). An annular groove is provided on the base (41) to form a sealing ring groove. Two sealing ring grooves of different sizes are provided on the same side of the base (41) to form a first sealing ring groove (42) and a second sealing ring groove (43). The detector also includes a first partition housing (44) and a second partition housing (46). The first partition housing (44) and the second partition housing (46) are respectively fixedly mounted in the first sealing ring groove (42) and the second sealing ring groove (43). A conductive coil (48) is fixedly installed on the inner wall of the second partition shell (46). The end of the probe (55) away from the pull rod (53) extends into the conductive coil (48). A conductive block (56) is fixedly installed at the end of the probe (55). The conductive block (56) is in contact with the conductive coil (48). The second partition housing (46) is fixedly provided with a sealing cover (47) at one end away from the base (41), and the sealing cover (47) is provided with a clearance hole for the sliding of the probe (55).
2. The underground heavy-duty hydraulic flap gate according to claim 1, characterized in that: A groove (45) is formed between the first partition housing (44) and the second partition housing (46). The groove (45) is annular, and the groove (45) and the slip ring (54) are slidably fitted together.
3. The underground heavy-duty hydraulic flap gate according to claim 1, characterized in that: The bottom of the fixed end (32) is fixedly set on the bottom wall of the pit (2), the bearing end (33) extends vertically upward relative to the bottom wall of the pit (2), the bearing end (33) is fixedly connected to a hinge shaft (34), the hinge shaft (34) is connected to the flip-board platform (1) through a hinge, so that the flip-board platform (1) rotates around the hinge shaft (34) as the rotation center.
4. The underground heavy-duty hydraulic flap gate according to claim 1, characterized in that: Two reset bearing beams (21) are arranged opposite each other on the side wall of the foundation pit (2). The reset bearing beams (21) are arranged along the length direction of the foundation pit (2). A sensor groove (211) is opened on the reset bearing beam (21), and a pressure sensor (22) is arranged in the sensor groove (211).
5. The underground heavy-duty hydraulic flap gate according to claim 4, characterized in that: A pressure trigger block (11) is fixedly installed at the bottom of the flip-top platform (1) at the position corresponding to the sensor slot (211).
6. The underground heavy-duty hydraulic flap gate according to claim 3, characterized in that: The bottom of the foundation pit (2) is fixedly provided with a first load-bearing pier (36), and the top of the first load-bearing pier (36) is provided with a slot (37), and the hinge shaft (34) is pressed into the slot (37).
7. The underground heavy-duty hydraulic flap gate according to claim 1, characterized in that: The bottom of the foundation pit (2) is also fixedly provided with a second load-bearing pier (38), and the hydraulic jacking device (3) is hinged to the top of the second load-bearing pier (38).
8. The underground heavy-duty hydraulic flap gate according to claim 1, characterized in that: The length of the fixed end (32) of the fixing frame (31) is at least twice the length of the bearing end (33).