Turnover device for prefabricated part production
By designing an automatic flipping device, the problems of labor waste and component damage caused by manual flipping were solved, and efficient and safe flipping and inspection of precast components were achieved.
Patent Information
- Application Number
- CN202520044672.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-09
AI Technical Summary
In the existing production process of precast concrete components, manual turning leads to wasted labor, low efficiency, and easy damage to the surface of the components.
An automatic flipping device including a flipping mechanism and a guide assembly was designed. The device uses a motor to drive the lead screw to rotate, which in turn drives the moving block and connecting rod to achieve automatic flipping of the precast components. It is also equipped with a cleaning assembly and a lighting device to improve operational efficiency and safety.
It enables automated flipping of precast components, reduces manual labor, improves flipping speed and protection of component surfaces, and ensures smooth inspection process.
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Figure CN223576064U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the prefabricated component production field, specifically, relate to a kind of turnover device for prefabricated component production. BACKGROUND
[0002] The prefabricated concrete component refers to the prefabricated concrete component that has been made before installation in construction site, and the prefabricated concrete floor slab, the concrete box girder for bridge, the prefabricated concrete roof beam for industrial plant, the culvert frame, the prefabricated concrete pile for foundation treatment are generally common, when producing prefabricated component, turnover device is needed to be used to overturn it, to observe whether there is flaw on its surface, but the existing turnover device still has the following defects:
[0003] The prefabricated concrete component is generally manually overturned by artificial after production, not only waste a lot of labor, but also manual overturning speed is slow, and working efficiency is low, and the surface of prefabricated component is also easily damaged.
[0004] Therefore, we improve it, and propose a kind of turnover device for prefabricated component production. UTILITY MODEL CONTENT
[0005] The utility model aims at: for the problem that the existing turnover device for prefabricated component production is generally manually overturned by artificial, not only waste a lot of labor, but also manual overturning speed is slow, and working efficiency is low, and the surface of prefabricated component is also easily damaged.
[0006] In order to realize the above-mentioned utility model purposes, the utility model provides the following technical solutions:
[0007] Turnover device for prefabricated component production to improve the above-mentioned problems.
[0008] The utility model is as follows:
[0009] It includes bottom plate, the top of the bottom plate is provided with turnover mechanism, the side of the turnover mechanism is provided with guide assembly, the side of the bottom plate is provided with cleaning assembly.
[0010] The turnover mechanism comprises a first supporting block, a screw rod, a moving block, a first protruding block, a frame body, a supporting plate, a limiting plate, a motor, an extension block, a rotating rod and a connecting rod, the first supporting block is fixedly connected to one end of the top of the bottom plate, the screw rod is rotationally connected to the inside of the first supporting block, the moving block is threadedly connected to the outside of the screw rod, the first protruding block is fixedly connected to the top of the moving block, the frame body is hingedly connected to the top of the first protruding block, the supporting plate is fixedly connected to the inner wall of the frame body, the limiting plate is fixedly connected to one end of the top of the supporting plate, the motor is fixedly connected to the top of the bottom plate, the extension block is fixedly connected to one end of the side wall of the bottom plate, the rotating rod is rotationally connected to the inside of the extension block, and the connecting rod is fixedly connected to the end of the rotating rod.
[0011] As the preferred technical scheme of the utility model, the guide assembly comprises a second supporting block, a sliding rod, a sliding block and a second protruding block, the second supporting block is fixedly connected to one end of the top of the bottom plate, the sliding rod is fixedly connected to the side wall of the second supporting block, the sliding block is slidingly connected to the outside of the sliding rod, and the second protruding block is fixedly connected to the top of the sliding block and is hingedly connected to the other end of the frame body.
[0012] As the preferred technical scheme of the utility model, the cleaning assembly comprises a fan and an enlarged frame, the fan is fixedly connected to the top of the extension block, the enlarged frame is fixedly connected to one end of the top of the bottom plate close to the fan, and the output end of the fan is in communication with the inside of the enlarged frame.
[0013] As the preferred technical scheme of the utility model, the bottom of the bottom plate is fixedly connected with supporting legs, the number of the supporting legs is four, and the supporting legs are located at the four corners of the bottom plate respectively.
[0014] As the preferred technical scheme of the utility model, the side wall of the extension block is fixedly connected with a goose neck pipe, and the top end of the goose neck pipe is fixedly connected with an illuminating lamp.
[0015] As the preferred technical scheme of the utility model, the top of the bottom plate is provided with a first communication hole and a second communication hole, the bottom of the moving block and the sliding block is fixedly connected with limiting blocks, one end of the two limiting blocks is located in the inside of the first communication hole and the second communication hole respectively, and the first communication hole and the second communication hole are slidingly connected.
[0016] As the preferred technical scheme of the utility model, the outer wall of the frame body is provided with an anti-wear layer, and the anti-wear layer is a polyurethane coating.
[0017] Compared with the prior art, the utility model has the advantages of:
[0018] In the scheme of the utility model:
[0019] Through the setting of the turnover mechanism and the guide assembly, the prefabricated component located on the top of the support plate can be automatically turned over, manual labor is reduced, and the prefabricated component is prevented from being damaged, in the turnover mechanism and the guide assembly, the motor drives the screw rod to rotate, so that the moving block and the first protrusion move on the screw rod, then the frame body, the support plate, the limiting plate, the sliding block and the second protrusion also follow the movement, at this time, one end of the connecting rod is stressed, and the other end rotates along the rotating rod, when the one end of the connecting rod is hinged with the frame body rotates, the frame body is rotated, and then the prefabricated component is turned over. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 A structure schematic view of the turnover device for prefabricated component production is provided in the utility model.
[0021] Figure 2 A front view of the turnover device for prefabricated component production is provided in the utility model.
[0022] Figure 3 The turnover device for prefabricated component production is provided in the utility model Figure 2 A sectional view of A-A in the utility model.
[0023] Figure 4 A structure schematic view of the guide assembly and the cleaning assembly of the turnover device for prefabricated component production is provided in the utility model.
[0024] Figure 5 The turnover device for prefabricated component production is provided in the utility model Figure 3 An enlarged view of A in the utility model.
[0025] Indicated in the drawing:
[0026] 1, bottom plate; 2, turnover mechanism; 3, guide assembly; 4, cleaning assembly; 5, support leg; 6, goose neck pipe; 7, illuminating lamp; 8, first communication hole; 9, second communication hole; 10, limiting block; 201, first support block; 202, screw rod; 203, moving block; 204, first protrusion; 205, frame body; 206, support plate; 207, limiting plate; 208, motor; 209, extension block; 210, rotating rod; 211, connecting rod; 301, second support block; 302, sliding rod; 303, sliding block; 304, second protrusion; 401, fan; 402, expansion frame. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.
[0028] Therefore, the following detailed description of the embodiments of the present application is not intended to limit the scope of the claimed application, but merely to indicate some embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0030] It should be noted that: similar labels and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0031] As shown in Figures 1-5 , the present embodiment proposes a turnover device for prefabricated component production, comprising a bottom plate 1, the top of the bottom plate 1 is provided with a turnover mechanism 2, one side of the turnover mechanism 2 is provided with a guide assembly 3, one side of the bottom plate 1 is provided with a cleaning assembly 4.
[0032] As shown in Figure 3 , Figure 4 , and Figure 5As shown, the flipping mechanism 2 includes a first support block 201, a lead screw 202, a moving block 203, a first protrusion 204, a frame 205, a support plate 206, a limiting plate 207, a motor 208, an extension block 209, a rotating rod 210, and a connecting rod 211. The first support block 201 is fixedly connected to one end of the top of the base plate 1. The lead screw 202 is rotatably connected to the inside of the first support block 201. The moving block 203 is threadedly connected to the outside of the lead screw 202. The first protrusion 204 is fixedly connected to the moving block 205. The top of block 203, frame 205 is hinged to the top of the first protrusion 204, support plate 206 is fixedly connected to the side wall of frame 205 facing the center line of base plate 1, limiting plate 207 is fixedly connected to the top of one end of support plate 206, motor 208 is fixedly connected to the top of base plate 1, extension block 209 is fixedly connected to the side wall of one end of base plate 1, rotating rod 210 is rotatably connected to the inside of extension block 209, connecting rod 211 is fixedly connected to the end of rotating rod 210, and the first support... There are two blocks 201, located at both ends of the lead screw 202. Frames 205 are provided on both sides of the base plate 1 in the width direction. The two frames 205 are symmetrical about the central axis in the length direction of the base plate 1. There are two support plates 206 and two limiting plates 207, symmetrically arranged on the opposing side walls of the two frames 205. The output end of the motor 208 is coaxially arranged with the lead screw 202 and can drive the lead screw 202 to rotate. The end of the connecting rod 211 away from the rotating rod 210 is hinged to the outer wall of the frame 205. Next, when in use, the precast component is placed between two frames 205, and two support plates 206 support the precast component. One end of the precast component is restricted by the limiting plate 207. Then, the motor 208 drives the lead screw 202 to rotate, thereby causing the moving block 203 and the first protrusion 204 to move towards the side closer to the motor 208. Then, the connecting rod 211 will rotate around the axis of the rotating rod 210. At this time, the angle of the frame 205 will change, thereby flipping the precast component, making it easier for workers to observe the precast component.
[0033] like Figure 4 As shown, the guide assembly 3 includes a second support block 301, a slide rod 302, a slider 303, and a second protrusion 304. The second support block 301 is fixedly connected to one top end of the base plate 1. The slide rod 302 is fixedly connected to the side wall of the second support block 301. The slider 303 is slidably connected to the outside of the slide rod 302. The second protrusion 304 is fixedly connected to the top of the slider 303 and hinged to the other end of the frame 205. There are two second support blocks 301, which are located at both ends of the slide rod 302. When the frame 205 moves, because the other end of the frame 205 is hinged to the second protrusion 304, the second protrusion 304 and the slider 303 will also move on the slide rod 302. At this time, the slide rod 302 can provide support for the other end of the frame 205, thereby improving the stability of the device.
[0034] like Figure 4As shown, the cleaning assembly 4 comprises a fan 401 fixedly connected to the top of the extension block 209 and an enlarged frame 402 fixedly connected to one end of the top of the base plate 1 near the fan 401. The enlarged frame 402 is provided with an air outlet on the side facing the base plate 1. The enlarged frame 402 has a cavity inside, which is in communication with the air outlet pipe of the fan 401. During use, the air generated by the fan 401 is discharged through the enlarged frame 402, thereby cleaning the slag on the top of the base plate 1 and improving the cleanliness of the top of the base plate 1.
[0035] As shown in Figure 1 The bottom of the base plate 1 is fixedly connected with four support legs 5, which are located at the four corners of the base plate 1. During use, the support legs 5 can provide support to the base plate 1, allowing the base plate 1 to be lifted a certain height from the ground, which is convenient for workers to operate the device.
[0036] As shown in Figure 1 The sidewall of the extension block 209 is fixedly connected with a goose neck pipe 6, and the top end of the goose neck pipe 6 is fixedly connected with a lighting lamp 7. After the prefabricated component is turned over, the lighting lamp 7 can be turned on to facilitate workers to observe the prefabricated component and improve the detection effect.
[0037] As shown in Figure 1 The top of the base plate 1 is provided with a first communication hole 8 and a second communication hole 9 in a direction parallel to the axis of the lead screw 202. The bottom of the moving block 203 and the sliding block 303 is fixedly connected with a limiting block 10. One end of the two limiting blocks 10 is located inside the first communication hole 8 and the second communication hole 9, respectively, and is in sliding connection with the first communication hole 8 and the second communication hole 9. When the moving block 203 and the sliding block 303 move, the limiting block 10 will slide inside the first communication hole 8 and the second communication hole 9, thereby improving the stability of the sliding block 303 and the moving block 203.
[0038] As shown in Figure 1 The outer wall of the frame 205 is provided with an anti-wear layer, which is a polyurethane coating. During use, the anti-wear layer can provide protection to the frame 205, avoiding direct wear between the prefabricated component and the frame 205.
[0039] Specifically, the overturning device for prefabricated component production is used in the following manner: the motor 208, the fan 401 and the illuminating lamp 7 are connected with the external power supply, then the prefabricated component is placed on the top of the supporting plate 206, one end of the prefabricated component is limited by the limiting plate 207, then the motor 208 drives the screw rod 202 to rotate, so that the moving block 203 and the first protruding block 204 move to the side close to the motor 208, then one end of the connecting rod 211 will rotate along the rotating rod 210, and the other end of the connecting rod 211 will also rotate, at this time, the angle of the frame body 205 will change, thereby overturning the prefabricated component, when the frame body 205 moves, because the other end of the frame body 205 is hinged with the second protruding block 304, so the second protruding block 304 and the sliding block 303 will also move on the sliding rod 302, at this time, the sliding rod 302 can provide support for the other end of the frame body 205, thereby improving the stability of the device, then the illuminating lamp 7 is turned on, thereby facilitating the workers to detect the prefabricated component, then the fan 401 is turned on, the wind generated by the fan 401 is discharged through the enlarged frame 402, thereby cleaning the debris on the top of the bottom plate 1, improving the cleanliness of the top of the bottom plate 1.
[0040] All the technical features in the embodiment can be freely combined according to actual needs.
[0041] The above embodiment is a preferred implementation scheme of the present application, and the present application can also be implemented in other manners, and any obvious replacement without departing from the concept of the present application is within the protection scope of the present application.
Claims
1. A flipping device for prefabricated component production, comprising a base plate (1), characterized in that, A flipping mechanism (2) is provided on the top of the base plate (1), a guide component (3) is provided on one side of the flipping mechanism (2), and a cleaning component (4) is provided on one side of the base plate (1). The flipping mechanism (2) includes a first support block (201), a lead screw (202), a moving block (203), a first protrusion (204), a frame (205), a support plate (206), a limiting plate (207), a motor (208), an extension block (209), a rotating rod (210), and a connecting rod (211). The first support block (201) is fixedly connected to one end of the top of the base plate (1). The lead screw (202) is rotatably connected to the inside of the first support block (201). The moving block (203) is threadedly connected to the outside of the lead screw (202). The first protrusion (204) The frame (205) is hinged to the top of the first protrusion (204), the support plate (206) is fixedly connected to the inner wall of the frame (205), the limiting plate (207) is fixedly connected to the top of one end of the support plate (206), the motor (208) is fixedly connected to the top of the base plate (1), the extension block (209) is fixedly connected to the side wall of one end of the base plate (1), the rotating rod (210) is rotatably connected to the inside of the extension block (209), and the connecting rod (211) is fixedly connected to the end of the rotating rod (210).
2. The flipping device for prefabricated component production according to claim 1, characterized in that, The guide assembly (3) includes a second support block (301), a slide rod (302), a slider (303), and a second protrusion (304). The second support block (301) is fixedly connected to one top end of the base plate (1). The slide rod (302) is fixedly connected to the side wall of the second support block (301). The slider (303) is slidably connected to the outside of the slide rod (302). The second protrusion (304) is fixedly connected to the top of the slider (303) and hinged to the other end of the frame (205).
3. A flipping device for prefabricated component production according to claim 1, characterized in that, The cleaning component (4) includes a fan (401) and an expansion frame (402). The fan (401) is fixedly connected to the top of the extension block (209), and the expansion frame (402) is fixedly connected to the top of the base plate (1) near the end of the fan (401). The output end of the fan (401) is connected to the interior of the expansion frame (402).
4. A flipping device for prefabricated component production according to claim 1, characterized in that, The bottom of the base plate (1) is fixedly connected to a support leg (5), and the number of the support leg (5) is four, which are located at the four corners of the base plate (1).
5. A flipping device for prefabricated component production according to claim 1, characterized in that, A gooseneck tube (6) is fixedly connected to the side wall of the extension block (209), and a lighting lamp (7) is fixedly connected to the top of the gooseneck tube (6).
6. A flipping device for prefabricated component production according to claim 2, characterized in that, The top of the base plate (1) is provided with a first connecting hole (8) and a second connecting hole (9). The bottom of the moving block (203) and the slider (303) are both fixedly connected with a limiting block (10). One end of the two limiting blocks (10) is located inside the first connecting hole (8) and the second connecting hole (9) respectively, and is slidably connected to the first connecting hole (8) and the second connecting hole (9).
7. A flipping device for prefabricated component production according to claim 1, characterized in that, The outer wall of the frame (205) is provided with an anti-wear layer, which is a polyurethane coating.