Liming machine with anti-blocking function

By introducing a scraping and dust-tapping mechanism into the ash-making machine, the problem of easy clogging of the filter screen is solved, automatic cleaning of the filter screen is achieved, the service life of the filter screen is extended, and production efficiency is improved.

CN223576366UActive Publication Date: 2025-11-21QINGHAI FATOU ALKALI IND CO LTD
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Patent Information

Application Number
CN202423191155.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing ash-making machine does not have an anti-clogging mechanism at the filter screen, which obstructs the passage of materials and affects the user's operation.

Method used

A dust removal machine with a dust scraping and dust tapping mechanism was designed. Through the cooperation of components such as scraper bars and levers, the filter screen is automatically cleaned to prevent clogging.

Benefits of technology

It effectively scrapes away sticky materials from the filter screen pores, prevents residue accumulation, keeps the filter screen clear, extends the filter screen's service life, improves production efficiency, and reduces downtime and manpower and material consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ash melting machine with an anti-blocking function, and belongs to the technical field of ash melting machines. The lime slaking machine with the anti-blocking function comprises a barrel, one end of the barrel is connected with a feeding hopper, the other end of the barrel is connected with a filter screen, one end of the filter screen is connected with a slag discharging hopper, the two ends of the barrel are each sleeved with a rolling ring, the two sides of the bottom end of each rolling ring are each provided with a supporting wheel, the outer sides of the supporting wheels are rotationally connected with a holder, and a first fixing plate is installed at the bottom end of each holder; a first fixing frame is installed on one side of the holder, a first motor is installed on one side of the first fixing frame, a gear is installed at the output end of the first motor, a gear ring is installed on the outer side of the barrel and meshed with the gear, a second fixing plate is arranged at the bottom end of the slag discharging hopper, and a portal frame is installed at the top end of the second fixing plate. According to the dust removal device, the filter screen can be effectively cleaned, the filter screen is prevented from being blocked, and the dust removal device has high practical value.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lime machine technical field, concretely is a lime machine with prevent function of blocking. BACKGROUND

[0002] Under today's industrial production pattern, lime digestion operation as the key link of many industries plays a decisive role in the smoothness of overall production process and product quality. As the core equipment for realizing lime digestion, the performance of lime machine is directly related to enterprise benefit. Once the lime machine is blocked, the production line is forced to stop, which not only causes great time loss and reduces production efficiency, but also needs to consume a lot of manpower and material resources to clean the blockage, increasing production cost.

[0003] Based on the above, the present inventor found that the existing lime machine has the following problems: the filter screen does not have a blocking prevention mechanism, which easily causes material traffic obstruction, affecting user use.

[0004] Therefore, in view of the above, the existing structure and defects are improved, and a lime machine with anti-blocking function is provided to achieve the purpose of having more practical value. INVENTION CONTENTS

[0005] The utility model aims at providing a lime machine with anti-blocking function to solve the problem that the existing lime machine does not have a blocking prevention mechanism at the filter screen, which easily causes material traffic obstruction and affects user use.

[0006] In view of the above problems, the technical scheme provided by the utility model is:

[0007] A lime machine with anti-blocking function, comprising a cylinder, one end of the cylinder is connected with a feeding hopper, the other end of the cylinder is connected with a filter screen, one end of the filter screen is connected with a slag discharge hopper, both ends of the cylinder are sleeved with rolling rings, both sides of the bottom end of the rolling ring are provided with supporting wheels, the outer side of the supporting wheel is rotatably connected with a retainer, the bottom end of the retainer is provided with a first fixed plate, one side of the retainer is provided with a first fixed frame, one side of the first fixed frame is provided with a first motor, the output end of the first motor is provided with a gear, the outer side of the cylinder is provided with a gear ring, the gear ring and the gear are engaged, the bottom end of the slag discharge hopper is provided with a second fixed plate, the top end of the second fixed plate is provided with a gantry, the inner top end of the gantry is provided with a lime scraping mechanism for scraping the filter screen, one side of the gantry is provided with a lime patting mechanism for patting the filter screen.

[0008] Further, the ash scraping mechanism comprises a retaining plate, a top end of the retaining plate is fixedly connected with an inner top end of the gantry, one side of the retaining plate is provided with an extension rod, a top end of the extension rod is provided with a scraper, a top end of the scraper is provided with a scraping strip, and the top end of the scraping strip is in contact with an inner top end of the filter screen.

[0009] The beneficial effect of the above further scheme is that through the cooperation of the extension rod, the scraper and the scraping strip, the sticky lime material adhering to the pores of the filter screen can be effectively scraped off when the filter screen rotates.

[0010] Further, the scraping strip is made of rubber.

[0011] The beneficial effect of the above further scheme is that the scraping strip is made of rubber, which avoids damaging the filter screen and prolongs the service life of the filter screen.

[0012] Further, the ash tapping mechanism comprises a side plate, one end of the side plate is fixedly connected with one side of the gantry, one side of the side plate is provided with an extension plate, one side of the extension plate is provided with a side frame, an inner side of the side frame is rotatably connected with a lever, a bottom end of the lever is provided with a push rod, one end of the push rod is provided with a tapping plate, one side of the tapping plate is in contact with an outer side of the filter screen, a top end of the extension plate is provided with a second fixing frame, one side of the second fixing frame is provided with a second motor, an output end of the second motor is provided with an eccentric wheel, one side of the eccentric wheel is in contact with an outer top end of the lever.

[0013] The beneficial effect of the above further scheme is that through the cooperation of the lever, the push rod, the tapping plate, the second motor and the eccentric wheel, the rotary motion of the motor is converted into the reciprocating swing of the lever, so that the push rod at the bottom end of the lever pushes the tapping plate to tap the outer side of the filter screen, through high-frequency tapping vibration, the blocky or sticky large residual attached to the outer wall of the filter screen can be shaken off, so that the filter screen remains permeable, and the residual accumulation on the outer surface of the filter screen does not affect the permeation efficiency of the lime milk.

[0014] Further, a spring is installed at an outer bottom end of the lever, one end of the spring is provided with a connecting rod, and a top end of the connecting rod is fixedly connected with a bottom end of the extension plate.

[0015] The beneficial effect of the above further scheme is that through the spring and the connecting rod, the spring assists the lever to quickly reset, ensures that the tapping plate can continuously and stably tap the filter screen to clean the ash, maintains the efficient operation of the ash tapping mechanism, and ensures the smoothness of the filter screen of the lime ash machine.

[0016] Further, the tapping plate is made of rubber.

[0017] Further, a control panel is installed on one side of the gantry.

[0018] The beneficial effect of the further scheme is that the control panel is installed on one side of the gantry frame, so that the device is controllable, and the use convenience of the product is increased.

[0019] Compared with the prior art, the lime slaker with the anti-blocking function has the beneficial effects that: the cylinder is electrically rotated through the meshing of the gear ring and the gear, the filter screen is prevented from being blocked through the setting of the lime scraping mechanism and the lime patting mechanism, the long-term efficient work of the filter screen is ensured, the sticky lime material adhered in the pores of the filter screen can be effectively scraped off when the filter screen rotates through the cooperation of the extension rod, the scraper and the scraping strip, the filter screen is prevented from being damaged through the rubber material of the scraping strip, the service life of the filter screen is prolonged, the rotary motion of the motor is converted into the reciprocating swing of the lever through the cooperation of the lever, the push rod, the patting plate, the second motor and the eccentric wheel, so that the push rod at the bottom end of the lever pushes the patting plate to pat the outer side of the filter screen, the blocky or sticky residues adhered to the outer wall of the filter screen can be shaken off through the high-frequency patting vibration, the filter screen remains permeable, the residues are prevented from being accumulated on the outer surface of the filter screen to affect the permeation efficiency of the lime milk, the spring assists the lever to quickly reset through the setting of the spring and the connecting rod, the patting plate can continuously and stably pat and clean the filter screen, the high-efficiency operation of the lime patting mechanism is maintained, the smoothness of the filter screen of the lime slaker is ensured, the control panel is installed on one side of the gantry frame, so that the device is controllable, and the use convenience of the product is increased, the lime slaker can effectively clean the filter screen and avoid the blockage of the filter screen, and has high practical value. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 A three-dimensional structure schematic view disclosed by the embodiment of the utility model is shown in the figure;

[0021] Figure 2 A three-dimensional structure schematic view disclosed by the embodiment of the utility model is shown in the figure;

[0022] Figure 3 A disassembled three-dimensional structure schematic view disclosed by the embodiment of the utility model is shown in the figure;

[0023] Figure 4 A disassembled three-dimensional structure schematic view disclosed by the embodiment of the utility model is shown in the figure;

[0024] Figure 5 A structure amplification schematic view of the middle A structure disclosed by the embodiment of the utility model is shown in the figure. Figure 4

[0025] ​In the figure: 100, barrel; 101, feed hopper; 102, filter screen; 103, slag outlet; 104, rolling ring; 105, supporting wheel; 106, retainer; 107, first fixed plate; 108, first fixed frame; 109, first motor; 110, gear; 111, gear ring; 112, second fixed plate; 113, gantry; 114, ash scraping mechanism; 11401, retaining plate; 11402, extension rod; 11403, scraper; 11404, scraping strip; 115, ash patting mechanism; 11501, side plate; 11502, extension plate; 11503, second fixed frame; 11504, second motor; 11505, eccentric wheel; 11506, side frame; 11507, lever; 11508, push rod; 11509, patting plate; 11510, connecting rod; 11511, spring; 116, control panel. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] Please refer to Figures 1-5 The present application provides a technical solution: a lime ash machine with anti-blocking function, comprising a barrel 100, one end of the barrel 100 is connected with a feed hopper 101, the other end of the barrel 100 is connected with a filter screen 102, one end of the filter screen 102 is connected with a slag outlet 103, both ends of the barrel 100 are sleeved with rolling rings 104, both sides of the bottom end of the rolling ring 104 are provided with supporting wheels 105, the outer side of the supporting wheel 105 is rotatably connected with a retainer 106, the bottom end of the retainer 106 is installed with a first fixed plate 107, one side of the retainer 106 is installed with a first fixed frame 108, one side of the first fixed frame 108 is installed with a first motor 109, the output end of the first motor 109 is installed with a gear 110, the outer side of the barrel 100 is installed with a gear ring 111, the gear ring 111 and the gear 110 are engaged, the bottom end of the slag outlet 103 is provided with a second fixed plate 112, the top end of the second fixed plate 112 is installed with a gantry 113, the inner top end of the gantry 113 is installed with an ash scraping mechanism 114 for scraping the filter screen 102, one side of the gantry 113 is installed with an ash patting mechanism 115 for patting the filter screen 102, through the engagement of the gear ring 111 and the gear 110, the barrel 100 is driven to rotate, through the setting of the ash scraping mechanism 114 and the ash patting mechanism 115, the filter screen 102 is prevented from being blocked, and the long-term efficient work of the filter screen 102 is ensured.

[0028] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those ordinarily skilled in the art without creative work under the premise that the embodiments of the present application belong to the protection scope of the present application.

[0029] Please refer to Figures 1-5 The ash scraping mechanism 114 comprises a retaining plate 11401, the top end of the retaining plate 11401 is fixedly connected with the inner top end of the portal frame 113, one side of the retaining plate 11401 is provided with an extension rod 11402, the top end of the extension rod 11402 is provided with a scraper 11403, the top end of the scraper 11403 is provided with a scraping strip 11404, the top end of the scraping strip 11404 is in contact with the inner top end of the filter screen 102, the scraping strip 11404 is made of rubber, and through cooperation of the extension rod 11402, the scraper 11403 and the scraping strip 11404, the adhered viscous lime material in the pores of the filter screen 102 can be effectively scraped off when the filter screen 102 rotates, the scraping strip 11404 is made of rubber, so that the filter screen 102 is prevented from being damaged and the service life of the filter screen 102 is prolonged.

[0030] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those ordinarily skilled in the art without creative work under the premise that the embodiments of the present application belong to the protection scope of the present application.

[0031] Please refer to Figures 1-5The rapping mechanism 115 comprises a side plate 11501, one end of the side plate 11501 is fixedly connected with one side of the gantry 113, one side of the side plate 11501 is provided with an extension plate 11502, one side of the extension plate 11502 is provided with a side frame 11506, the inner side of the side frame 11506 is rotatably connected with a lever 11507, the bottom end of the lever 11507 is provided with a push rod 11508, one end of the push rod 11508 is provided with a rapping plate 11509, one side of the rapping plate 11509 is in contact with the outer side of the filter screen 102, the top end of the extension plate 11502 is provided with a second fixing frame 11503, one side of the second fixing frame 11503 is provided with a second motor 11504, the output end of the second motor 11504 is provided with an eccentric wheel 11505, one side of the eccentric wheel 11505 is in contact with the outer side top end of the lever 11507, the outer side bottom end of the lever 11507 is provided with a spring 11511, one end of the spring 11511 is provided with a connecting rod 11510, the top end of the connecting rod 11510 is fixedly connected with the bottom end of the extension plate 11502, the rapping plate 11509 is made of rubber, one side of the gantry 113 is provided with a control panel 116, through the cooperation of the lever 11507, the push rod 11508, the rapping plate 11509, the second motor 11504 and the eccentric wheel 11505, the rotary motion of the motor 11504 is converted into the reciprocating swing of the lever 11507, so that the push rod 11508 at the bottom end of the lever 11507 pushes the rapping plate 11509 to rattle the outer side of the filter screen, through high-frequency rapping vibration, the blocky or sticky residue attached to the outer wall of the filter screen 102 can be shaken off, so that the filter screen 102 remains transparent, preventing the accumulation of residue on the outer surface of the filter screen 102 from affecting the penetration efficiency of the lime milk, through the setting of the spring 11511 and the connecting rod 11510, the spring 11511 assists the lever 11507 to reset quickly, ensuring that the rapping plate 11509 can continuously and stably rattle the filter screen 102, maintaining the efficient operation of the rapping mechanism 115, ensuring the smoothness of the filter screen 102 of the lime raking machine, through the control panel 116 installed on one side of the gantry 113, the equipment is controllable, increasing the use convenience of the product.

[0032] Specifically, the working principle of the lime disintegrator with the anti-blocking function is as follows: during use, the cylinder 100 is driven to rotate by the gear ring 111 and the gear 110, the filter screen 102 is prevented from being blocked by the lime scraping mechanism 114 and the lime patting mechanism 115, the long-term and efficient work of the filter screen 102 is ensured, the sticky lime material adhered to the pores of the filter screen 102 can be effectively scraped off when the filter screen 102 rotates by the cooperation of the extension rod 11402, the scraper plate 11403 and the scraper strip 11404, the filter screen 102 is prevented from being damaged by the rubber material of the scraper strip 11404, the service life of the filter screen 102 is prolonged, the rotary motion of the motor 11504 is converted into the reciprocating swing of the lever 11507 by the cooperation of the lever 11507, the push rod 11508, the patting plate 11509, the second motor 11504 and the eccentric wheel 11505, so that the push rod 11508 at the bottom end of the lever 11507 pushes the patting plate 11509 to pat the outer side of the filter screen, the blocky or sticky large residues adhered to the outer wall of the filter screen 102 can be shaken off by the high-frequency patting vibration, the filter screen 102 remains permeable, the residues are prevented from being accumulated on the outer surface of the filter screen 102 to affect the penetration efficiency of the lime milk, the spring 11511 assists the lever 11507 to quickly reset by the cooperation of the spring 11511 and the connecting rod 11510, the patting plate 11509 can continuously and stably pat and clean the filter screen 102, the high-efficiency operation of the lime patting mechanism 115 is maintained, the smoothness of the filter screen 102 of the lime disintegrator is ensured, the control panel 116 is installed on one side of the gantry 113, the equipment is controllable, the use convenience of the product is increased, the filter screen can be effectively cleaned, the filter screen is prevented from being blocked, and the lime disintegrator has high practical value.

Claims

1. A ash-making machine with anti-clogging function, characterized in that, Includes a cylinder (100), one end of which is connected to a feed hopper (101), and the other end of which is connected to a filter screen (102). One end of the filter screen (102) is connected to a slag discharge hopper (103). Both ends of the cylinder (100) are fitted with rollers (104). Rollers (105) are provided on both sides of the bottom end of each roller (104). A retainer (106) is rotatably connected to the outer side of each roller (105). A first fixing plate (107) is installed at the bottom end of the retainer (106). A first fixing frame (108) is installed on one side of the retainer (106). A first motor (109) is installed on one side of the cylinder (108), and a gear (110) is installed at the output end of the first motor (109). A gear ring (111) is installed on the outer side of the cylinder (100), and the gear ring (111) and the gear (110) mesh. A second fixing plate (112) is provided at the bottom end of the slag hopper (103), and a gantry frame (113) is installed at the top end of the second fixing plate (112). A scraping mechanism (114) for scraping the filter screen (102) is installed at the top inside the gantry frame (113), and a slapping mechanism (115) for slapping the filter screen (102) is installed on one side of the gantry frame (113).

2. The ash-making machine with anti-clogging function according to claim 1, characterized in that, The dust scraping mechanism (114) includes a retaining plate (11401), the top of which is fixedly connected to the inner top of the gantry frame (113). An extension rod (11402) is installed on one side of the retaining plate (11401), and a scraper (11403) is installed on the top of the extension rod (11402). A scraper strip (11404) is installed on the top of the scraper (11403), and the top of the scraper strip (11404) is in contact with the inner top of the filter screen (102).

3. A ash-making machine with anti-clogging function according to claim 2, characterized in that, The scraper (11404) is made of rubber.

4. A ash-making machine with anti-clogging function according to claim 1, characterized in that, The dust-collecting mechanism (115) includes a side plate (11501), one end of which is fixedly connected to one side of the gantry frame (113). An extension plate (11502) is installed on one side of the side plate (11501), and a side frame (11506) is installed on one side of the extension plate (11502). A lever (11507) is rotatably connected to the inner side of the side frame (11506), and a push rod (11508) is installed at the bottom end of the lever (11507). 8) One end is equipped with a clapper (11509), one side of which is in contact with the outer side of the filter screen (102). The top end of the extension plate (11502) is equipped with a second fixing frame (11503), one side of the second fixing frame (11503) is equipped with a second motor (11504), and the output end of the second motor (11504) is equipped with an eccentric wheel (11505). One side of the eccentric wheel (11505) is in contact with the outer top end of the lever (11507).

5. A clinker machine with anti-clogging function according to claim 4, characterized in that, A spring (11511) is installed at the bottom outer side of the lever (11507), and a connecting rod (11510) is installed at one end of the spring (11511). The top end of the connecting rod (11510) is fixedly connected to the bottom end of the extension plate (11502).

6. A ash-making machine with anti-clogging function according to claim 4, characterized in that, The clapper (11509) is made of rubber.

7. A ash-making machine with anti-clogging function according to claim 1, characterized in that, A control panel (116) is installed on one side of the gantry (113).