Alkali washing equipment for diamond wire machining

By introducing a stirring mechanism into the alkaline washing equipment, the problem of low cleaning efficiency of existing equipment is solved, and full contact between the busbar surface and the alkaline washing solution is achieved, thereby improving the cleaning efficiency.

CN223576604UActive Publication Date: 2025-11-21河南光润精密制造有限公司
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Patent Information

Application Number
CN202423233903.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-21
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing alkaline cleaning equipment for diamond wire processing takes a long time and has low cleaning efficiency when immersing and cleaning the busbar.

Method used

An alkaline washing device including a stirring mechanism was designed. Through the cooperation of components such as a rotating rod, stirring blades, gears, slide rails and racks, the alkaline washing solution is stirred, so that it can fully contact the surface of the busbar and improve the cleaning efficiency.

Benefits of technology

The design of the stirring mechanism significantly improves the efficiency of busbar cleaning, allowing the alkaline cleaning solution to fully contact the busbar surface and effectively remove oil and other impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses alkaline washing equipment for diamond wire processing, which comprises an alkaline washing tank and a stirring mechanism, and a bus is placed in the alkaline washing tank; the stirring mechanism comprises rotating rods, stirring blades, a gear, a sliding rail, a rack, a first U-shaped seat and a connecting rod, the uniformly-distributed rotating rods are rotationally connected between the front wall and the rear wall of the alkaline washing tank, and the uniformly-distributed stirring blades are fixedly connected to the outer surfaces of the rotating rods; the rear ends of the outer surfaces of the rotating rods penetrate through the rear side wall of the alkaline washing tank and are fixedly sleeved with gears, sliding rails are fixedly connected to the left side and the right side of the rear side face of the alkaline washing tank, racks are slidably connected to the interiors of the sliding rails, and the gears are engaged with the adjacent racks. And the alkali washing liquid is stirred through the stirring mechanism, so that the alkali washing liquid is in full contact with the surface of the bus, and the washing efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to diamond wire processing technical field, concretely is a kind of alkali washing equipment for diamond wire processing. BACKGROUND

[0002] Diamond wire is a kind of cutting tool that diamond micro-powder particles are uniformly consolidated on the busbar with certain distribution density, and diamond wire processing includes busbar pretreatment, diamond micro-powder consolidation, post-processing and other steps. In order to remove impurities such as oil stains on the surface of the busbar, the alkali washing equipment for diamond wire processing is needed to clean the busbar during the busbar pretreatment.

[0003] The existing alkali washing equipment for diamond wire processing is usually immersed in alkali washing liquid, and the alkali washing liquid can remove impurities such as oil stains on the surface of the busbar after a period of reaction.

[0004] The existing alkali washing equipment for diamond wire processing has the following problems: in order to clean thoroughly, it usually takes a long time, and the cleaning efficiency is low. Therefore, we propose an alkali washing equipment for diamond wire processing. UTILITY MODEL CONTENTS

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art, and to provide an alkali washing equipment for diamond wire processing. When the busbar is soaked and cleaned, the stirring mechanism is used to stir the alkali washing liquid, so that the alkali washing liquid fully contacts the surface of the busbar, and the cleaning efficiency is improved. The problems in the background art can be effectively solved.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an alkali washing equipment for diamond wire processing, comprising an alkali washing tank, a busbar is placed in the inside of the alkali washing tank, and further comprising a stirring mechanism.

[0007] The stirring mechanism comprises a rotating rod, a stirring blade, a gear, a slide rail, a rack, a U-shaped seat one and a connecting rod. The rotating rod is rotatably connected between the front and rear walls of the alkali washing tank. The outer surface of the rotating rod is fixedly connected with the uniformly distributed stirring blades. The outer surface of the rotating rod is fixedly connected with the gear. The rear side of the alkali washing tank is fixedly connected with the slide rail. The slide rail is slidably connected with the rack. The gear is meshingly connected with the adjacent rack. The rack is fixedly connected with the U-shaped seat one at one end close to the center of the alkali washing tank. The U-shaped seat one is rotatably connected with the connecting rod. When the busbar is soaked and cleaned, the stirring mechanism is used to stir the alkali washing liquid, so that the alkali washing liquid fully contacts the surface of the busbar, and the cleaning efficiency is improved.

[0008] Further, a single-chip microcomputer is further included, and the single-chip microcomputer is fixedly connected to the front side of the alkali washing tank. The input end of the single-chip microcomputer is electrically connected with an external power supply, so as to facilitate the normal operation of the equipment.

[0009] Further, the stirring mechanism further comprises a fixed ring, a sliding rod and an H-shaped seat, the rear side of the alkali washing tank is fixedly connected with the fixed ring, the inside of the fixed ring is slidably connected with the sliding rod, the upper end of the sliding rod is provided with the H-shaped seat, and the ends of the connecting rods away from the U-shaped seat one are rotatably connected to the inside of the adjacent sliding openings of the H-shaped seat, so that the stirring blades can be driven to rotate.

[0010] Further, the stirring mechanism further comprises a limiting groove, a rotating shaft, a rotating rod and a limiting rod, the lower end of the sliding rod is provided with the limiting groove, the lower surface of the alkali washing tank is fixedly connected with a supporting plate, the upper surface of the supporting plate is rotatably connected with the rotating shaft, the front end of the rotating shaft is provided with the rotating rod, the front side of the end of the rotating rod away from the rotating shaft is provided with the limiting rod, and the limiting rod is slidably connected to the inside of the limiting groove, so that the stirring mechanism can be driven to normally work.

[0011] Further, the upper surface of the supporting plate is provided with a motor, the front end of the output shaft of the motor is fixedly connected with the rear end of the rotating shaft, and the input end of the motor is electrically connected with the output end of the single-chip microcomputer, so that driving force is provided.

[0012] Further, the upper surface of the alkali washing tank is provided with uniformly distributed U-shaped seats two, the inside of the U-shaped seat two is rotatably connected with a roller one through a pin shaft one, the bottom wall of the alkali washing tank is provided with uniformly distributed U-shaped seats three, and the inside of the U-shaped seat three is rotatably connected with a roller two through a pin shaft two, so that the bus bar can be led into the alkali washing liquid.

[0013] Further, the alkali washing tank is provided with a drainage pipe at the liquid discharge opening, and the middle part of the drainage pipe is provided with a valve, so that the alkali washing liquid can be replaced.

[0014] Compared with the prior art, the alkali washing equipment for diamond wire machining has the following advantages:

[0015] When the bus bar is soaked and cleaned, the rotation of the rotating shaft drives the limiting rod to rotate around the rotating shaft through the rotating rod, the limiting rod rotates and slides in the limiting groove, the rotation of the limiting rod drives the sliding rod to reciprocate up and down along the fixed ring through the limiting groove, the H-shaped seat drives the rack to reciprocate left and right in the sliding rail through the connecting rods and the U-shaped seat one, the rack drives the rotating rod to rotate through the gear, and the stirring blades are driven to stir the alkali washing liquid, so that the alkali washing liquid fully contacts the surface of the bus bar, and the cleaning efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is a structural schematic view of the utility model in section;

[0018] Figure 3 It is a structural schematic view of the utility model from the rear side;

[0019] Figure 4 The structure diagram of the utility model A place amplification;

[0020] Figure 5 The structure diagram of the utility model B place amplification.

[0021] In the figure: 1 caustic washing tank, 2 single-chip microcomputer, 3 stirring mechanism, 301 rotating rod, 302 stirring blade, 303 gear, 304 sliding rail, 305 rack, 306 U-shaped seat one, 307 connecting rod, 308 fixed ring, 309 sliding rod, 310 H-shaped seat, 311 limiting groove, 312 rotating shaft, 313 rotating rod, 314 limiting rod, 4 motor, 5 supporting plate, 6 U-shaped seat two, 7 roller one, 8 U-shaped seat three, 9 roller two, 10 busbar, 11 liquid discharge pipe, 12 valve. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Please refer to Figures 1-5 The utility model provides a kind of caustic washing equipment for diamond wire processing, including caustic washing tank 1, caustic washing tank 1 is placed with busbar 10 in its inside, still include stirring mechanism 3, still include single-chip microcomputer 2, single-chip microcomputer 2 is fixedly connected to the front side of caustic washing tank 1, the input end of single-chip microcomputer 2 is electrically connected with external power supply, the upper surface of caustic washing tank 1 is equipped with evenly distributed U-shaped seat two 6, U-shaped seat two 6 is rotatably connected with roller one 7 in its inside by pin shaft one, the bottom wall of caustic washing tank 1 is equipped with evenly distributed U-shaped seat three 8, U-shaped seat three 8 is rotatably connected with roller two 9 in its inside by pin shaft two, the liquid discharge port of caustic washing tank 1 is equipped with liquid discharge pipe 11, the middle part of liquid discharge pipe 11 is equipped with valve 12, staff first connects busbar 10 into equipment, busbar 10 bypasses the upper end of left roller one 7, then bypasses the lower end of left roller two 8, after passing through the lower end of right roller two 8, finally, it is wound out through the upper end of right roller one 7, then busbar 10 is connected with lead mechanism, lead mechanism drives busbar 10 to move, then caustic washing liquid is added into caustic washing tank 1, caustic washing liquid contacts with the surface of busbar 10, removes the dirt such as oil stain on the surface of busbar 10, when needing to replace caustic washing liquid, open valve 12 and discharge caustic washing liquid in caustic washing tank 1 through liquid discharge pipe 11;

[0024] The stirring mechanism 3 comprises a rotating rod 301, a stirring blade 302, a gear 303, a sliding rail 304, a rack 305, a U-shaped seat one 306 and a connecting rod 307, the rotating rods 301 are rotationally connected between the front and rear walls of the alkali washing tank 1, the outer surfaces of the rotating rods 301 are fixedly connected with the uniformly distributed stirring blades 302, the outer surfaces of the rear ends of the rotating rods 301 are fixedly sleeved with the gears 303 through the rear side wall of the alkali washing tank 1, the rear side of the alkali washing tank 1 is fixedly connected with the sliding rails 304, the sliding rails 304 are slidingly connected with the racks 305, the gears 303 are meshingly connected with the adjacent racks 305, the one ends of the racks 305 close to the center of the alkali washing tank 1 are fixedly connected with the U-shaped seats one 306, the U-shaped seats one 306 are rotationally connected with the connecting rods 307, the stirring mechanism 3 further comprises a fixed ring 308, a sliding rod 309 and an H-shaped seat 310, the rear side of the alkali washing tank 1 is fixedly connected with the fixed ring 308, the fixed ring 308 is slidingly connected with the sliding rod 309, the upper end of the sliding rod 309 is provided with the H-shaped seat 310, the one ends of the connecting rods 307 away from the U-shaped seats one 306 are rotationally connected in the sliding openings of the adjacent H-shaped seats 310, the stirring mechanism 3 further comprises a limiting groove 311, a rotating shaft 312, a rotating rod 313 and a limiting rod 314, the lower end of the sliding rod 309 is provided with the limiting groove 311, the lower surface of the alkali washing tank 1 is fixedly connected with the support plate 5, the upper surface of the support plate 5 is rotationally connected with the rotating shaft 312, the front end of the rotating shaft 312 is provided with the rotating rod 313, the front side of the one end of the rotating rod 313 away from the rotating shaft 312 is provided with the limiting rod 314, the limiting rod 314 is slidingly connected in the limiting groove 311, the upper surface of the support plate 5 is provided with the motor 4, the front end of the output shaft of the motor 4 is fixedly connected with the rear end of the rotating shaft 312, the input end of the motor 4 is electrically connected with the output end of the single-chip microcomputer 2, at the same time, the single-chip microcomputer 2 controls the motor 4 to be turned on, the output shaft of the motor 4 drives the rotating shaft 312 to rotate, the rotation of the rotating shaft 312 drives the limiting rod 304 to rotate around the rotating shaft 312 through the rotating rod 313, under the limitation of the limiting groove 311, the limiting rod 304 rotates and slides in the limiting groove 311, the rotation of the limiting rod 304 drives the sliding rod 306 to reciprocate up and down along the fixed ring 308 through the limiting groove 311, which causes the H-shaped seat 310 to reciprocate up and down, under the limitation of the sliding rail 304, the H-shaped seat 310 drives the rack 305 to reciprocate left and right in the sliding rail 304 through the connecting rod 307 and the U-shaped seat one 306, the rack 305 drives the rotating rod 301 to rotate through the meshing gear 303, which causes the stirring blade 302 to stir the alkali washing liquid, so that the alkali washing liquid fully contacts with the surface of the busbar, and the cleaning efficiency is improved.

[0025] The working principle of the alkali washing equipment for diamond wire processing is as follows: first, the busbar 10 is connected to the equipment, the busbar 10 passes over the upper end of the left roller one 7, then passes over the lower end of the left roller two 8, then passes through the lower end of the right roller two 8, and finally passes out through the upper end of the right roller one 7, then the busbar 10 is connected to the lead mechanism, the lead mechanism drives the busbar 10 to move, then the alkali washing liquid is added into the alkali washing tank 1, the alkali washing liquid contacts the surface of the busbar 10, and the oil stains and impurities on the surface of the busbar 10 are removed, at the same time, the single-chip microcomputer 2 is controlled to start the motor 4, the output shaft of the motor 4 drives the rotating shaft 312 to rotate, the rotation of the rotating shaft 312 drives the limiting rod 304 to rotate around the rotating shaft 312 through the rotating rod 313, under the limitation of the limiting groove 311, the limiting rod 304 slides and rotates in the limiting groove 311, the rotation of the limiting rod 304 drives the sliding rod 306 to reciprocate up and down along the fixed ring 308 through the limiting groove 311, so that the H-shaped seat 310 reciprocates up and down, under the limitation of the sliding rail 304, the H-shaped seat 310 drives the rack 305 to reciprocate left and right in the sliding rail 304 through the connecting rod 307 and the U-shaped seat one 306, the rack 305 drives the rotating rod 301 to rotate through the meshing gear 303, so that the stirring blade 302 stirs the alkali washing liquid, the alkali washing liquid fully contacts the surface of the busbar, the cleaning efficiency is improved, when the alkali washing liquid needs to be replaced, the valve 12 is opened, and the alkali washing liquid in the alkali washing tank 1 is discharged through the drain pipe 11.

[0026] It is worth noting that the single-chip microcomputer 2 disclosed in the above embodiment can be selected as PY32MD310, and the motor 4 can be selected as HSV-24-350, and the single-chip microcomputer 2 controls the motor 4 to work by using the method commonly used in the prior art.

[0027] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation obtained by using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. An alkali washing apparatus for diamond wire processing, comprising an alkali washing tank (1), a busbar (10) is placed in the inside of the alkali washing tank (1), characterized in that: It also includes stirring mechanism (3); The stirring mechanism (3) comprises a rotating rod (313), stirring blades (302), a gear (303), a sliding rail (304), a rack (305), a U-shaped seat one (306) and a connecting rod (307), the front and back walls of the alkali washing tank (1) are rotatably connected with uniformly distributed rotating rods (313), the outer surfaces of the rotating rods (313) are fixedly connected with uniformly distributed stirring blades (302), the outer surfaces of the rear ends of the rotating rods (313) are fixedly sleeved with gears (303) penetrating through the rear side wall of the alkali washing tank (1), the left and right sides of the rear surface of the alkali washing tank (1) are fixedly connected with sliding rails (304), the interiors of the sliding rails (304) are slidingly connected with racks (305), the gears (303) are meshingly connected with the adjacent racks (305), one ends of the racks (305) close to the center of the alkali washing tank (1) are fixedly connected with U-shaped seat ones (306), and the interiors of the U-shaped seat ones (306) are rotatably connected with connecting rods (307).

2. The alkali washing apparatus for diamond wire processing according to claim 1, characterized in that: It also includes a single-chip microcomputer (2), which is fixedly connected to the front surface of the alkali washing tank (1), and the input end of the single-chip microcomputer (2) is electrically connected with an external power supply.

3. The alkali washing apparatus for diamond wire processing according to claim 2, characterized in that: The stirring mechanism (3) further comprises a fixed ring (308), a sliding rod (309) and an H-shaped seat (310), the rear surface of the alkali washing tank (1) is fixedly connected with a fixed ring (308), the interior of the fixed ring (308) is slidingly connected with a sliding rod (309), the upper end of the sliding rod (309) is provided with an H-shaped seat (310), and one ends of the connecting rods (307) away from the U-shaped seat ones (306) are rotatably connected to the interiors of adjacent sliding openings of the H-shaped seat (310).

4. The alkali washing apparatus for diamond wire processing according to claim 3, characterized in that: The stirring mechanism (3) further comprises a limiting groove (311), a rotating shaft (312), a rotating rod (313) and a limiting rod (314), the lower end of the sliding rod (309) is provided with a limiting groove (311), the lower surface of the alkali washing tank (1) is fixedly connected with a support plate (5), the upper surface of the support plate (5) is rotatably connected with a rotating shaft (312), the front end of the rotating shaft (312) is provided with a rotating rod (313), the front surface of one end of the rotating rod (313) away from the rotating shaft (312) is provided with a limiting rod (314), and the limiting rod (314) is slidingly connected to the interior of the limiting groove (311).

5. The alkali washing apparatus for diamond wire processing according to claim 4, characterized in that: The upper surface of the support plate (5) is provided with a motor (4), the front end of the output shaft of the motor (4) is fixedly connected with the rear end of the rotating shaft (312), and the input end of the motor (4) is electrically connected with the output end of the single-chip microcomputer (2).

6. The alkali washing apparatus for diamond wire processing according to claim 1, characterized in that: The upper surface of the alkali washing tank (1) is provided with uniformly distributed U-shaped seat two (6), the interior of the U-shaped seat two (6) is rotatably connected with a roller one (7) through a pin shaft one, the bottom wall of the alkali washing tank (1) is provided with uniformly distributed U-shaped seat three (8), and the interior of the U-shaped seat three (8) is rotatably connected with a roller two (9) through a pin shaft two.

7. The alkali washing apparatus for diamond wire processing according to claim 1, characterized in that: The alkali washing tank (1) is provided with a drainage pipe (11) at the liquid discharge opening, and the middle part of the drainage pipe (11) is provided with a valve (12).