Elastic floor suitable for offshore transformer substation

By using resilient floor components in the rooms of offshore substations, the problem of rust and peeling of traditional materials has been solved, achieving efficient thermal insulation and fireproofing, reducing structural weight, and improving comfort and economy.

CN223577490UActive Publication Date: 2025-11-21POWERCHINA HUADONG ENG CORP LTD
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Patent Information

Application Number
CN202422990401.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing insulation and fireproofing measures in offshore substation rooms suffer from rust and peeling, resulting in poor insulation performance, increased energy consumption of the HVAC system and impact on comfort, and the use of traditional materials increases structural weight.

Method used

The system employs resilient floor components, including a floor insulation and fireproof layer, a PE fireproof film layer, an ultra-lightweight fireproof lining layer, a steel mesh, and decorative flooring. This creates a complementary combination of material advantages, reducing structural weight and increasing rigidity to prevent a feeling of collapse. Meanwhile, ceramic wool layers and composite rock wool boards are used for insulation and decoration.

Benefits of technology

It achieves efficient thermal insulation and fireproofing, reduces structural weight, improves comfort and structural economy, prevents floor collapse, and ensures the continuity of thermal insulation and fireproofing performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an elastic floor suitable for an offshore transformer substation in the technical field of offshore transformer substation equipment, which comprises a closed room space consisting of a steel beam, ribs, an upper deck, a lower deck, a left bulkhead and a right bulkhead, and an elastic floor component is arranged at the top of the lower deck between the left bulkhead and the right bulkhead. The bottom, located between the left cabin wall and the right cabin wall, of the upper deck and the inner side walls, located in the closed room space, of the left cabin wall and the right cabin wall are each provided with a house heat-preservation fireproof layer, and the elastic floor assembly and the house heat-preservation fireproof layers form a heat-preservation fireproof system of the closed room space. The elastic floor assembly in the offshore transformer substation room is subjected to reasonable structural design, the mode that the floor heat preservation fireproof layer and the ultra-light fireproof dressing layer are combined is adopted, the heat preservation performance of the floor heat preservation fireproof layer and the rigidity of the ultra-light fireproof dressing layer can be brought into full play, the advantages of the two materials are complementary, and the fireproof effect is achieved. And the defect of poor thermal insulation performance of a scheme of laying a single-layer fireproof dressing indoors is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of offshore substation equipment, especially to an elastic floor suitable for offshore substations. BACKGROUND

[0002] The offshore substation is a pivotal project of the offshore wind farm and is responsible for the collection, voltage increase and sending out of the electric energy of the offshore wind farm. The offshore substation is divided into an upper block and a lower structure. The upper block is usually a steel structure type of multi-deck. According to the functional requirements, the upper block is provided with electrical equipment rooms such as a main transformer room, a GIS room, a switch cabinet room, a communication and relay protection room, a battery room, and auxiliary functional rooms such as a fire pump room, a living pump room, a temporary rest room and a heating and ventilation machine room. Steel fences and outfitting materials are arranged around each room.

[0003] At present, the rooms of the offshore substation mainly achieve the purposes of heat preservation and fire prevention through outfitting materials. The main electrical equipment rooms have relatively low requirements for heat preservation due to the heat generated by the equipment. The rooms such as the fire pump room, the living pump room and the temporary rest room basically have no heat source. If the heat preservation effect of the pump room and the like is poor, the water tank and the pump set are prone to freeze in winter, which causes the paralysis of the fire-fighting system and the domestic water supply system, posing a serious safety risk to the offshore substation. If the heat preservation effect of the temporary rest room is poor, the comfort of the maintenance and repair personnel is seriously affected and the energy consumption of the heating and ventilation system is increased.

[0004] Traditionally, there are two methods for heat preservation and fire prevention of the floor of the room of the offshore substation. One is to directly arrange fireproof materials (ceramic cotton) under the steel deck and fix the fireproof materials through steel nails and steel plates. This method has the advantage of fully exerting the heat preservation of the rock wool to provide good heat preservation performance for the room. However, the steel nails and the steel plates under the steel deck are placed in the corrosive environment of the sea for a long time, which causes the rusting and falling off of the steel nails and the steel plates, and further causes the falling off of the ceramic cotton. The falling-off steel plates may cause damage to the cables and the equipment or harm to the personnel. The other is to directly arrange fireproofing material on the steel deck. The fireproofing material is mainly a cement-based fireproof material. Since the fireproofing material is arranged on the deck, the construction and maintenance are convenient. However, the heat preservation of the fireproofing material is not as good as that of the ceramic cotton. The heat preservation of the rooms such as the pump room and the temporary rest room is insufficient, which increases the energy consumption of the heating and ventilation system and affects the comfort of the maintenance personnel in winter. Therefore, we propose an elastic floor suitable for offshore substations. CONTENT OF THE UTILITY MODEL

[0005] In order to improve the problems of the above-mentioned two existing fireproofing and heat preservation methods, which are different from the traditional heat preservation and fire prevention method of the floor of the room of the offshore substation, the utility model provides an elastic floor suitable for offshore substations.

[0006] The utility model provides an elastic floor suitable for offshore substations, which adopts the following technical scheme:

[0007] The utility model relates to a flexible floor suitable for offshore substation, including the closed room space of steel beam, rib, upper and lower deck and left and right cabin wall, the top of lower deck is provided with flexible floor component between left and right cabin wall, the bottom of upper deck is provided with house heat preservation fire prevention layer with left and right cabin wall on the inner wall of closed room space, and the flexible floor component and house heat preservation fire prevention layer constitute the heat preservation fire prevention system of closed room space.

[0008] Optionally, the flexible floor component includes a floor heat preservation fire prevention layer, a PE fireproof film layer, an ultra-light fireproof dressing layer, a steel mesh, and a decorative floor, the floor heat preservation fire prevention layer is arranged on the top of the lower deck, the PE fireproof film layer is arranged on the top of the floor heat preservation fire prevention layer, the steel mesh is arranged on the top of the PE fireproof film layer, the ultra-light fireproof dressing layer is laid on the steel mesh, and the decorative floor is arranged on the top of the ultra-light fireproof dressing layer.

[0009] By adopting the above technical scheme, the floor heat preservation fire prevention layer and the ultra-light fireproof dressing layer can fully exert the heat preservation of the floor heat preservation fire prevention layer and the rigidity of the ultra-light fireproof dressing layer, form the complementary advantages of the two materials, and the density of the ultra-light fireproof dressing layer is small, is greatly reduced compared with conventional cement-based materials, does not increase the additional weight of the offshore substation, guarantees the structural economy of the substation as a whole, the steel mesh is implanted in the ultra-light fireproof dressing layer, the integrity of the ultra-light fireproof dressing layer can be increased, the rigidity is improved, cracks are avoided, the floor collapse feeling of personnel walking can be effectively avoided, and the comfort of use is improved.

[0010] Optionally, the floor heat preservation fire prevention layer adopts a ceramic cotton layer.

[0011] By adopting the above technical scheme, the ceramic cotton layer plays a heat preservation and fire prevention role.

[0012] Optionally, the decorative floor adopts a fireproof rubber floor.

[0013] By adopting the above technical scheme, the fireproof rubber floor has the functions of heat preservation and fire prevention and improves the comfort.

[0014] Optionally, a decorative plate layer is arranged on the side wall of the house heat preservation fire prevention layer on the left and right cabin walls, and the decorative plate layer adopts a composite rock wool board.

[0015] By adopting the above technical scheme, the interior of the room is decorated through the decorative plate layer, and the composite rock wool board also has a certain heat preservation effect.

[0016] In summary, the utility model has the following beneficial effects:

[0017] The elastic floor assembly of the present application adopts the form of combination of the floor heat insulation fireproof layer and the ultra-light fireproof coating layer, can fully exert the heat insulation of the floor heat insulation fireproof layer and the rigidity of the ultra-light fireproof coating layer, form the complementary advantages of the two materials, and the ultra-light fireproof coating layer has small density, the density is greatly reduced compared with the conventional cement-based material, does not add extra weight to the offshore substation, ensures the structural economy of the substation as a whole, the steel mesh is implanted in the ultra-light fireproof coating layer, can increase the integrity of the ultra-light fireproof coating layer, improve the rigidity, avoid cracks, can effectively avoid the collapse of the floor where people walk, improve the comfort of use, the PE fireproof film layer can effectively prevent water on the ground of the room during construction and operation period from entering the floor heat insulation fireproof layer of the ceramic cotton material, continuously guarantee the heat insulation and fireproof performance of the ceramic cotton. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0019] Fig. 1 It is a schematic diagram of the overall structure of the present application.

[0020] Fig. 2 It is a schematic diagram of the structure of the elastic floor assembly of the present application.

[0021] In the figure: 1, steel beam; 2, rib; 3, deck; 4, bulkhead; 5, elastic floor assembly; 51, floor heat insulation fireproof layer; 52, PE fireproof film layer; 53, ultra-light fireproof coating layer; 54, steel mesh; 55, decorative floor; 6, house heat insulation fireproof layer; 7, decorative board layer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings Figs. 1-2 The present application will be further described in detail.

[0023] Please refer to the drawings in the specification Figs. 1-2The utility model provides an embodiment: a kind of elasticity floor suitable for offshore substation, including the closed room space of steel beam 1, rib 2, upper and lower two decks 3 and left and right two bulkheads 4 composition, generally all adopt steel structure, lower deck 3 is located between the top of left and right two bulkheads 4 and is provided with elasticity floor assembly 5, upper deck 3 is located between the bottom of left and right two bulkheads 4 and left and right two bulkheads 4 are located on the inner side wall of closed room space and are all provided with house thermal insulation fireproof layer 6, elasticity floor assembly 5 and house thermal insulation fireproof layer 6 form the thermal insulation fireproof system of closed room space, house thermal insulation fireproof layer 6 is fixed in bulkhead 4 and upper deck 3 by steel nail.

[0024] Elasticity floor assembly 5 includes floor thermal insulation fireproof layer 51, PE fireproof film layer 52, super-light fireproof dressing layer 53, reinforcing mesh 54 and decorative floor 55, floor thermal insulation fireproof layer 51 is set on the top of lower deck 1, PE fireproof film layer 52 is set on the top of floor thermal insulation fireproof layer 51, reinforcing mesh 54 is set on the top of PE fireproof film layer 52, super-light fireproof dressing layer 53 is laid and covers on reinforcing mesh 54, decorative floor 55 is set on the top of super-light fireproof dressing layer 53. Wherein floor thermal insulation fireproof layer 51 can adopt ceramic cotton layer, decorative floor 55 can adopt fireproof rubber floor. Floor thermal insulation fireproof layer 51 and super-light fireproof dressing layer 53 two kinds of materials can give full play to the thermal insulation of floor thermal insulation fireproof layer 51 and the rigidity of super-light fireproof dressing layer 53, form the complementary advantages of two kinds of materials;Super-light fireproof dressing layer 53 is small in density, relative to conventional cement-based material, density is greatly reduced, will not increase additional weight to offshore substation, guarantees the structural economy of substation whole;Super-light fireproof dressing layer 53 is implanted with reinforcing mesh 54, can increase the integrity of super-light fireproof dressing layer 53, improve rigidity, avoid crack, can effectively avoid the collapse of personnel walking floor, improve the comfort of use;PE fireproof film layer 52 can effectively prevent the water of room ground during construction period and operation period from entering floor thermal insulation fireproof layer 51, continuously guarantee the thermal insulation and fireproof performance of floor thermal insulation fireproof layer 51.

[0025] Left and right two bulkheads 4 on the side wall of house thermal insulation fireproof layer 6 are provided with decorative board layer 7, and the decorative board layer 7 is made of composite rock wool board.

[0026] Working principle:

[0027] For example Fig. 1As shown in the sea substation, the closed room space is composed of steel beam 1, rib 2, upper and lower deck 3 and left and right bulkhead 4, the house heat preservation fireproof layer 6 is installed at the bottom of the deck 3 at the top of the closed room space, the house heat preservation fireproof layer 6 is installed on the bulkhead 4 at both sides of the closed room space, the house heat preservation fireproof layer 6 is made of ceramic cotton, which is fixed by steel nails, and the decorative plate layer 7 is installed on the side wall of the house heat preservation fireproof layer 6 on the side wall of the bulkhead 4, the lower deck 3 is provided with the elastic floor assembly 5 at the top between the left and right bulkheads 4, and the above forms a closed short-plate-free heat preservation system.

[0028] Wherein the elastic floor assembly 5, such as Fig. 2 As shown in the figure, the elastic floor assembly 5 is composed of a floor heat preservation fireproof layer 51, a PE fireproof film layer 52, an ultra-light fireproof coating layer 53, a steel mesh 54 and a decorative floor 55. Before construction, the deck 3 is cleaned to remove dust and water stains to avoid affecting the heat preservation effect of the floor heat preservation fireproof layer 51 made of ceramic cotton material; then the floor heat preservation fireproof layer 51 is laid flat to achieve the effect of no gap and ensure the integrity of the heat preservation system; then the PE fireproof film layer 52 is laid on the floor heat preservation fireproof layer 51, and the PE fireproof film layer 52 needs to be avoided during construction; then the ultra-light fireproof coating layer 53 is laid on the PE fireproof film layer 52, when the ultra-light fireproof coating layer 53 is laid to 70-80% of the expected thickness, the steel mesh 54 is placed first, and then the subsequent ultra-light fireproof coating layer 53 is laid to improve the rigidity of the ultra-light fireproof coating layer 53 and reduce the risk of cracks, the elastic floor assembly 5 is laid on the ultra-light fireproof coating layer 53, and the material of the elastic floor assembly 5 can be PVC floor, fireproof rubber, anti-static raised floor, etc. according to demand.

[0029] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A flexible floor for a marine substation comprising a closed room space consisting of a steel beam (1), a rib (2), an upper and lower deck (3) and a left and right bulkhead (4), characterized in that: The top of the lower deck (3) between the left and right bulkheads (4) is provided with an elastic floor assembly (5), the bottom of the upper deck (3) between the left and right bulkheads (4) and the inner wall of the left and right bulkheads (4) in the closed room space are provided with a house thermal insulation and fireproof layer (6), and the elastic floor assembly (5) and the house thermal insulation and fireproof layer (6) form a thermal insulation and fireproof system of the closed room space.

2. A resilient floor panel suitable for use in a marine substation according to claim 1, characterised in that: The elastic floor assembly (5) comprises a floor thermal insulation and fireproof layer (51), a PE fireproof film layer (52), an ultra-light fireproof coating layer (53), a steel mesh (54) and a decorative floor (55), the floor thermal insulation and fireproof layer (51) is arranged on the top of the lower deck (3), the PE fireproof film layer (52) is arranged on the top of the floor thermal insulation and fireproof layer (51), the steel mesh (54) is arranged on the top of the PE fireproof film layer (52), the ultra-light fireproof coating layer (53) is arranged on the steel mesh (54), and the decorative floor (55) is arranged on the top of the ultra-light fireproof coating layer (53).

3. A resilient floor panel suitable for use in a marine substation according to claim 2, characterised in that: The floor thermal insulation and fireproof layer (51) is a ceramic cotton layer.

4. A resilient floor panel suitable for use in a marine substation according to claim 2, characterised in that: The decorative floor (55) is a fireproof rubber floor.

5. A resilient floor panel suitable for use in a marine substation according to claim 1, characterized in that: The house thermal insulation and fireproof layer (6) on the left and right bulkheads (4) is provided with a decorative plate layer (7), and the decorative plate layer (7) is a composite rock wool board.