Air compressor air inlet device of hydroxyproline fermentation air supply system

By introducing air intake, filtration, compression, noise reduction, and cooling mechanisms into the air supply system, the problems of poor air quality and bacterial contamination have been solved, achieving high-cleanliness air supply and stable equipment operation, which is suitable for hydroxyproline fermentation production.

CN223578164UActive Publication Date: 2025-11-21SHANDONG JINYANG PHARMA
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Patent Information

Application Number
CN202520118455.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-19
Publication Date
2025-11-21
Estimated Expiration
2035-01-19

AI Technical Summary

Technical Problem

The existing air supply system suffers from poor air quality due to height issues, making it difficult to effectively curb contamination during fermentation and affecting microbial growth.

Method used

By installing an air intake mechanism at a high position, air is discharged to the filtration mechanism for filtering impurities and bacteria. After filtration, the gas enters the compression mechanism for compression, and with the cooperation of noise reduction and cooling mechanisms, the practicality of the equipment is improved.

Benefits of technology

It improves the cleanliness of the air supply system and the practicality of the equipment, prevents overheating of the compression mechanism and noise pollution, and ensures the normal progress of microbial fermentation.

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Abstract

The utility model relates to the technical field of air inlet devices for air compressors of air supply systems, in particular to an air inlet device for an air compressor of a hydroxyproline fermentation air supply system, which is characterized in that air at a high position is discharged into a filter mechanism by starting an air inlet mechanism, impurities and infectious bacteria in the air are filtered by the filter mechanism, and the air is filtered by the filter mechanism. The filtered gas is discharged into the compression mechanism, and the compression mechanism is started to compress the air to form the gas required by hydroxyproline fermentation, so that the practicability of the equipment is improved; comprising an air inlet mechanism; the air inlet mechanism is installed at the left end of the filtering mechanism, the filtering mechanism is connected with the compressing mechanism, the compressing mechanism is located in the noise reduction mechanism, the cooling mechanism is installed on the noise reduction mechanism, and the height between an air inlet of the filtering mechanism and the roof is 40.5 m.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of air compressor air inlet device of air supply system, particularly relates to a kind of hydroxyproline fermentation air supply system air compressor air inlet device. BACKGROUND

[0002] Now used air compressor air intake distance ground vertical distance 25m, through the diameter 600mm stainless steel pipeline is filtered by first high-efficiency filter, into air compressor, compressed and sent to production workshop fermentation tank, continuously for fermentation production provides the oxygen required by microorganism metabolism.And the cleanliness of compressed air required by microorganism production is extremely strict, once there is dyeing bacteria to bring, it will cause influence to the normal growth of microorganism.

[0003] For example, the air supply system air compressor air inlet device disclosed in the utility model patent with application No.CN202222847275.1 is representative of one kind of prior art, which mainly includes louvers, holes, support frames, side plates, filters, air pipes, flexible connectors and air compressors, etc., and realizes the air supply system air compressor air inlet device by the cooperation of the structures such as louvers, holes, support frames, side plates, filters, air pipes, flexible connectors and air compressors.

[0004] After putting into operation, the traditional fermentation air supply system has poor air supply quality due to the height problem, and it is difficult to effectively curb the dyeing bacteria of workshop fermentation production. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides an air compressor air inlet device of hydroxyproline fermentation air supply system, which can discharge air from a high place to a filtering mechanism by starting the air inlet mechanism, filter impurities and infectious bacteria in the air through the filtering mechanism, and discharge the filtered gas to a compression mechanism, so as to improve the practicability of the equipment.

[0006] The utility model discloses a kind of hydroxyproline fermentation air supply systems air compressor air inlet device, including air intake mechanism;Still including filtering mechanism, compression mechanism, noise reduction mechanism, and cooling mechanism, air intake mechanism is installed in the left end of filtering mechanism, filtering mechanism is connected with compression mechanism, compression mechanism is located inside noise reduction mechanism, cooling mechanism is installed on noise reduction mechanism, and the air intake of filtering mechanism is 40.5m with roof height;By starting air intake mechanism, air at high place is discharged to filtering mechanism, impurities and infection bacteria in air are filtered by filtering mechanism, filtered gas is discharged to compression mechanism, air is compressed by starting compression mechanism to form the required gas of hydroxyproline fermentation, relatively large noise is generated during the operation of compression mechanism, noise is isolated by noise reduction mechanism, hot air in noise reduction mechanism is discharged by starting cooling mechanism, prevent overheating phenomenon during the operation of compression mechanism, improve the practicability of equipment.

[0007] Preferably, the air intake mechanism includes an air intake hopper, a first blocking net, a plurality of first support rods, a first air suction fan, and a first pipeline. The first blocking net is installed on the output end of the air intake hopper. The first air suction fan is installed on the inner wall of the air intake hopper through the plurality of first support rods. The output end of the air intake hopper is connected with the input end of the first pipeline. The output end of the first pipeline is connected with the filtering mechanism. By starting the first air suction fan, air at high place is discharged to the filtering mechanism through the air intake hopper and the first pipeline. The first blocking net filters large-particle impurities in the air. The plurality of first support rods support the first air suction fan, improving the practicability of the equipment.

[0008] Preferably, the filtering mechanism includes a filter, a bracket, and two groups of support rods. The input end of the filter is connected with the output end of the first pipeline. The output end of the filter is connected with the compression mechanism. The filter is installed on the bracket. The bracket is installed on the top end of the two groups of support rods. Gas is discharged to the filter. The filter filters dust and viruses in the gas. The two groups of support rods support the filter through the bracket, improving the practicability of the equipment.

[0009] Preferably, the compression mechanism includes a second pipeline, a compressor, a base, and a third pipeline. The input end of the second pipeline is connected with the output end of the filter. The input end of the second pipeline is connected with the input end of the compressor. The bottom end of the compressor is installed on the top end of the base. The output end of the compressor is connected with the input end of the third pipeline. Filtered gas is discharged to the compressor through the second pipeline. After the gas is compressed by starting the compressor, the gas is discharged through the third pipeline for hydroxyproline fermentation. The base supports the compressor, improving the practicability of the equipment.

[0010] Preferably, the noise reduction mechanism comprises a roof, a protective cover, two sets of maintenance doors, noise reduction cotton and an exhaust pipe, the protective cover is installed on the roof, the right side wall of the protective cover is provided with an opening, the front wall of the protective cover is provided with the two sets of maintenance doors, the inner wall of the protective cover is provided with the noise reduction cotton, the input end of the exhaust pipe is connected with the top end of the protective cover, and the output end of the exhaust pipe is provided with a blocking net; the roof supports the protective cover, the two sets of maintenance doors are opened respectively to facilitate maintenance personnel to maintain the compressor, the noise reduction cotton absorbs noise generated during the operation of the compressor, hot air in the protective cover is discharged through the exhaust pipe, and the practicability of the equipment is improved.

[0011] Preferably, the cooling mechanism comprises an air inlet pipe, a plurality of second supporting rods, a second air suction fan and a second blocking net, the left end of the air inlet pipe is installed at the opening in the right side wall of the protective cover, the second air suction fan is installed on the inner wall of the air inlet pipe through the plurality of second supporting rods, and the second blocking net is installed at the right end of the air inlet pipe; hot air is discharged into the protective cover through the air inlet pipe by starting the second air suction fan, the inside of the protective cover is cooled, the plurality of second supporting rods support the second air suction fan, the second blocking net blocks impurities in the air, and the practicability of the equipment is improved.

[0012] Compared with the prior art, the utility model has the advantages that: air at a high position is discharged into the filtering mechanism by starting the air inlet mechanism, impurities and infectious bacteria in the air are filtered through the filtering mechanism, the filtered gas is discharged into the compression mechanism, the air is compressed to form the required gas for hydroxyproline fermentation by starting the compression mechanism, a large amount of noise is generated during the operation of the compression mechanism, the noise is isolated through the noise reduction mechanism, hot air in the noise reduction mechanism is discharged by starting the cooling mechanism, the overheating phenomenon during the operation of the compression mechanism is prevented, and the practicability of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is the axial section view of the utility model;

[0014] Figure 2 is the front view of the air inlet mechanism of the utility model;

[0015] Figure 3 is the axial schematic view of the filtering mechanism of the utility model;

[0016] Figure 4 is the axial schematic view of the compression mechanism of the utility model;

[0017] Figure 5 is the axial section view of the noise reduction mechanism of the utility model;

[0018] Figure 6 is the front view of the cooling mechanism of the utility model.

[0019] The attached diagram is labeled as follows: 01, air intake mechanism; 11, air intake hopper; 12, first baffle net; 13, first support rod; 14, first suction fan; 15, first pipe; 02, filtration mechanism; 21, filter; 22, bracket; 23, support rod; 03, compression mechanism; 31, second pipe; 32, compressor; 33, base; 34, third pipe; 04, noise reduction mechanism; 41, rooftop; 42, protective cover; 43, inspection door; 44, noise reduction cotton; 45, exhaust pipe; 05, cooling mechanism; 51, air intake pipe; 52, second support rod; 53, second suction fan; 54, second baffle net. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figure 1 As shown, an air compressor intake device for a hydroxyproline fermentation air supply system includes an intake mechanism 01; it also includes a filter mechanism 02, a compression mechanism 03, a noise reduction mechanism 04, and a cooling mechanism 05. The intake mechanism 01 is installed at the left end of the filter mechanism 02, the filter mechanism 02 is connected to the compression mechanism 03, the compression mechanism 03 is located inside the noise reduction mechanism 04, the cooling mechanism 05 is installed on the noise reduction mechanism 04, and the air intake of the filter mechanism 02 is 40.5m above the roof.

[0023] By activating the air intake mechanism 01, air from a high altitude is exhausted into the filtration mechanism 02. The filtration mechanism 02 filters impurities and bacteria from the air. The filtered gas is then discharged into the compression mechanism 03. The compression mechanism 03 compresses the air to form the gas required for hydroxyproline fermentation. During the operation of the compression mechanism 03, significant noise is generated. The noise is isolated by the noise reduction mechanism 04. The cooling mechanism 05 is activated to expel the hot air from the noise reduction mechanism 04, preventing overheating of the compression mechanism 03 during operation and improving the practicality of the equipment.

[0024] like Figure 2 As shown, the air intake mechanism 01 includes an air intake hopper 11, a first baffle net 12, multiple first support rods 13, a first suction fan 14, and a first pipe 15. The first baffle net 12 is installed on the output end of the air intake hopper 11, the first suction fan 14 is installed on the inner wall of the air intake hopper 11 via multiple first support rods 13, the output end of the air intake hopper 11 is connected to the input end of the first pipe 15, and the output end of the first pipe 15 is connected to the filter mechanism 02.

[0025] As Figure 3 shown, the filtering mechanism 02 includes a filter 21, a bracket 22 and two sets of support rods 23, the input end of the filter 21 is connected with the output end of the first pipeline 15, the output end of the filter 21 is connected with the compression mechanism 03, the filter 21 is installed on the bracket 22, and the bracket 22 is installed on the top end of the two sets of support rods 23;

[0026] As Figure 4 shown, the compression mechanism 03 includes a second pipeline 31, a compressor 32, a base 33 and a third pipeline 34, the input end of the second pipeline 31 is connected with the output end of the filter 21, the input end of the second pipeline 31 is connected with the input end of the compressor 32, the bottom end of the compressor 32 is installed on the top end of the base 33, and the output end of the compressor 32 is connected with the input end of the third pipeline 34;

[0027] By starting the first air suction fan 14, the air at a high place is discharged to the filtering mechanism 02 through the air inlet 11 and the first pipeline 15, the first blocking net 12 filters the large particle impurities in the air, the plurality of first support rods 13 support the first air suction fan 14 respectively, the gas is discharged to the filter 21, the filter 21 filters the dust and viruses in the gas, the two sets of support rods 23 support the filter 21 through the bracket 22, the filtered gas is discharged to the compressor 32 through the second pipeline 31, the gas is compressed into the gas used for hydroxyproline fermentation by starting the compressor 32, and then discharged through the third pipeline 34, and the base 33 supports the compressor 32, thereby improving the practicability of the equipment.

[0028] Embodiment 2

[0029] As Figure 5 and Figure 6 shown, on the basis of embodiment 1, the noise reduction mechanism 04 and the cooling mechanism 05 are further included, the noise reduction mechanism 04 includes a roof 41, a protective cover 42, two sets of maintenance doors 43, noise reduction cotton 44 and an exhaust pipe 45, the protective cover 42 is installed on the top of the roof 41, the right side wall of the protective cover 42 is provided with an opening, the front wall of the protective cover 42 is provided with the two sets of maintenance doors 43, the inner wall of the protective cover 42 is provided with the noise reduction cotton 44, the input end of the exhaust pipe 45 is connected with the top end of the protective cover 42, and the output end of the exhaust pipe 45 is provided with a blocking net; the cooling mechanism 05 includes an air inlet pipe 51, a plurality of second support rods 52, a second air suction fan 53 and a second blocking net 54, the left end of the air inlet pipe 51 is installed at the opening of the right side wall of the protective cover 42, the second air suction fan 53 is installed on the inner wall of the air inlet pipe 51 through the plurality of second support rods 52, and the second blocking net 54 is installed at the right end of the air inlet pipe 51;

[0030] The roof 41 supports the protective cover 42, the two sets of maintenance doors 43 are opened respectively to facilitate the maintenance personnel to maintain the compressor 32, the noise absorbing cotton 44 absorbs the noise generated during the operation of the compressor 32, the hot gas in the protective cover 42 is discharged through the exhaust pipe 45, the cold air is discharged into the protective cover 42 through the air inlet pipe 51 by starting the second air suction fan 53, the inside of the protective cover 42 is cooled, the second support rods 52 support the second air suction fan 53 respectively, the second blocking net 54 blocks the impurities in the air, and the practicability of the equipment is improved.

[0031] As shown in Figures 1 to 6 The utility model discloses a kind of hydroxyproline fermentation air supply system air compressor air inlet devices, when working, first by starting first air suction fan 14 make high air be discharged into filter mechanism 02 through air inlet hopper 11 to first pipeline 15, first blocking net 12 filters the large particle impurities in air, a plurality of first support rod 13 supports first air suction fan 14 respectively, then gas is discharged into filter 21, filter 21 filters dust and virus etc. in gas, two sets of support rod 23 support filter 21 through bracket 22, after filtering, gas is discharged into compressor 32 through second pipeline 31, by starting compressor 32, gas is compressed into the gas used for hydroxyproline fermentation after being discharged through third pipeline 34, base 33 supports compressor 32, then roof 41 supports protective cover 42, by opening two sets of maintenance doors 43 respectively to facilitate the maintenance personnel to maintain compressor 32, noise absorbing cotton 44 absorbs the noise generated during the operation of the compressor 32, hot gas in protective cover 42 is discharged through exhaust pipe 45, finally, cold air is discharged into protective cover 42 through air inlet pipe 51 by starting second air suction fan 53, the inside of protective cover 42 is cooled, a plurality of second support rods 52 support second air suction fan 53 respectively, second blocking net 54 blocks the impurities in air, and the practicability of the equipment is improved.

[0032] By consulting and relevant data, it is shown that the purity of air is associated with the squareness of the distance from the ground. The content of impurities (including dust, bacteria and viruses, etc.) is relatively high below 30m, and relatively clean above 35m. Therefore, the air inlet is increased from 25m to 40.5m; the roof of the newly-built workshop adjacent to the original air inlet is used as a foundation, and the original air compressor air inlet pipeline is led to the roof of the newly-built workshop, the height is increased from 25m to 40.5m, and the diameter of the pipeline is increased from 600mm to 700mm.

[0033] The first air suction fan 14, the filter 21, the compressor 32 and the second air suction fan 53 are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.

[0034] The main function realized by the utility model is that: air at high place is discharged into the filtering mechanism 02 by starting the air inlet mechanism 01, the impurities and infectious bacteria in the air are filtered by the filtering mechanism 02, the filtered gas is discharged into the compression mechanism 03, the air is compressed by starting the compression mechanism 03 to form the required gas for hydroxyproline fermentation, and the practicability of the equipment is improved.

[0035] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made without departing from the technical principles of the utility model, and these improvements and modifications should also be regarded as the protection scope of the utility model.

Claims

1. An air compressor inlet device for a hydroxyproline fermentation air supply system, comprising an air inlet mechanism (01); characterized in that, It also includes a filter mechanism (02), a compression mechanism (03), a noise reduction mechanism (04), and a cooling mechanism (05). The air intake mechanism (01) is installed on the left end of the filter mechanism (02). The filter mechanism (02) is connected to the compression mechanism (03). The compression mechanism (03) is located inside the noise reduction mechanism (04). The cooling mechanism (05) is installed on the noise reduction mechanism (04). The air intake of the filter mechanism (02) is 40.5m above the roof.

2. The air compressor inlet device for a hydroxyproline fermentation air supply system as described in claim 1, characterized in that, The air intake mechanism (01) includes an air intake hopper (11), a first baffle net (12), multiple first support rods (13), a first suction fan (14), and a first pipe (15). The first baffle net (12) is installed on the output end of the air intake hopper (11), and the first suction fan (14) is installed on the inner wall of the air intake hopper (11) via multiple first support rods (13). The output end of the air intake hopper (11) is connected to the input end of the first pipe (15), and the output end of the first pipe (15) is connected to the filter mechanism (02).

3. The air compressor inlet device for a hydroxyproline fermentation air supply system as described in claim 1, characterized in that, The filtration mechanism (02) includes a filter (21), a bracket (22) and two sets of support rods (23). The input end of the filter (21) is connected to the output end of the first pipe (15), and the output end of the filter (21) is connected to the compression mechanism (03). The filter (21) is mounted on the bracket (22), and the bracket (22) is mounted on the top of the two sets of support rods (23).

4. The air compressor inlet device for a hydroxyproline fermentation air supply system as described in claim 3, characterized in that, The compression mechanism (03) includes a second pipe (31), a compressor (32), a base (33) and a third pipe (34). The input end of the second pipe (31) is connected to the output end of the filter (21), the input end of the second pipe (31) is connected to the input end of the compressor (32), the bottom end of the compressor (32) is mounted on the top of the base (33), and the output end of the compressor (32) is connected to the input end of the third pipe (34).

5. The air compressor inlet device for a hydroxyproline fermentation air supply system as described in claim 1, characterized in that, The noise reduction mechanism (04) includes a roof (41), a protective cover (42), two sets of inspection doors (43), noise reduction cotton (44), and an exhaust pipe (45). The protective cover (42) is installed on the roof (41). An opening is provided on the right side wall of the protective cover (42). Two sets of inspection doors (43) are provided on the front wall of the protective cover (42). Noise reduction cotton (44) is provided on the inner wall of the protective cover (42). The input end of the exhaust pipe (45) is connected to the top of the protective cover (42). A blocking net is provided on the output end of the exhaust pipe (45).

6. The air compressor inlet device for a hydroxyproline fermentation air supply system as described in claim 1, characterized in that, The cooling mechanism (05) includes an air inlet pipe (51), multiple second support rods (52), a second suction fan (53), and a second baffle (54). The left end of the air inlet pipe (51) is installed at the opening on the right side wall of the protective cover (42). The second suction fan (53) is installed on the inner wall of the air inlet pipe (51) via multiple second support rods (52). The second baffle (54) is installed at the right end of the air inlet pipe (51).

Citation Information

Patent Citations

  • Air inlet device of air compressor

    CN218493837U