Early detection mechanism for leakage of hydraulic cylinder of vacuum film laminator
By installing a rapid exhaust valve and an exhaust cleaning valve in the vacuum film press, and using a small ball to collect the leaked liquid in the hydraulic cylinder, the leakage problem caused by hydraulic cylinder wear is solved, enabling early detection and prevention of contamination, reducing maintenance costs, and ensuring production stability.
Patent Information
- Application Number
- CN202423287707.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The hydraulic cylinders of vacuum film presses are prone to wear during long-term use, leading to hydraulic oil leakage, contamination of pneumatic components, and disruption of the production process. Existing technologies lack effective early detection methods.
Design an early detection mechanism for hydraulic cylinder leakage in a vacuum film press. Employ a quick exhaust valve and an exhaust cleaning valve. A small ball moves under the push of gas to collect the leaked liquid inside the hydraulic cylinder. The color change on the surface of the exhaust cleaning valve indicates the leakage situation.
It enables timely detection of hydraulic cylinder leaks, prevents liquid contamination of the air circuit, reduces maintenance costs, and ensures smooth production.
Smart Images

Figure CN223578383U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photoresist dry film production technical field especially relates to a vacuum mould pressing device. BACKGROUND
[0002] In the circuit board production industry, with the development of electronic industry, the circuit line of electronic circuit, chip circuit is more and more fine, the gap between copper wire and copper wire is smaller and smaller, micron level, even nanometer level line, especially the manufacture of chip, its surface is attached with various functional films, for example: anti-soldering film, insulating film, which needs to be closely attached to the gap between copper wire and copper wire.
[0003] The vacuum film pressing machine is used for placing the copper plate covered with film material in the vacuum cavity, and the lower pressing table is lifted up by the hydraulic cylinder to close the lower pressing table and the upper pressing table, and the vacuum pump extracts the gas in the cavity to form a vacuum; during production, the repeated opening and closing of the pressing table makes the hydraulic cylinder work for a long time, and the internal components of the hydraulic cylinder are continuously worn out, and when the hydraulic cylinder is worn to a certain extent, the hydraulic oil will flow out from the gas outlet end, polluting the pneumatic components, which not only causes loss, but also affects the smooth progress of the subsequent process. Therefore, it is necessary to detect the leakage of the hydraulic cylinder in the early stage. UTILIZY MODEL CONTENT
[0004] The utility model discloses a vacuum film pressing machine hydraulic cylinder leakage early detection mechanism, through setting up quick exhaust valve, exhaust clean valve, timely collection hydraulic cylinder in the internal leakage liquid and detect whether the hydraulic cylinder is internally leaked to prevent the further pollution of the hydraulic cylinder internal leakage liquid to the gas circuit loop.
[0005] The utility model discloses a vacuum film pressing machine hydraulic cylinder leakage early detection mechanism, through setting up quick exhaust valve, exhaust clean valve, timely collection hydraulic cylinder in the internal leakage liquid and detect whether the hydraulic cylinder is internally leaked to prevent the further pollution of the hydraulic cylinder internal leakage liquid to the gas circuit loop.
[0006] The utility model provides a vacuum film pressing machine hydraulic cylinder leakage early detection mechanism, including quick exhaust valve, exhaust clean valve, the quick exhaust valve has A mouth, B mouth, C mouth as the air inlet and exhaust, A mouth, C mouth are located at both ends of quick exhaust valve respectively, and B mouth is located at one side of quick exhaust valve and close to C mouth, A mouth, C mouth are connected with gas source, exhaust clean valve respectively, and B mouth is connected with the air inlet and exhaust of hydraulic cylinder, the quick exhaust valve is provided with the small ball that can move between both ends A mouth and C mouth under the gas propelling in, and the small ball is close to A mouth under normal circumstances.
[0007] The utility model discloses a vacuum film pressing machine hydraulic cylinder leakage early detection mechanism, through setting up quick exhaust valve, exhaust clean valve, timely collection hydraulic cylinder in the internal leakage liquid and detect whether the hydraulic cylinder is internally leaked to prevent the further pollution of the hydraulic cylinder internal leakage liquid to the gas circuit loop.
[0008] The utility model discloses a vacuum film pressing machine hydraulic cylinder leakage early detection mechanism, through setting up quick exhaust valve, exhaust clean valve, timely collection hydraulic cylinder in the internal leakage liquid and detect whether the hydraulic cylinder is internally leaked to prevent the further pollution of the hydraulic cylinder internal leakage liquid to the gas circuit loop. The utility model discloses a vacuum film pressing machine hydraulic cylinder leakage early detection mechanism, through setting up quick exhaust valve, exhaust clean valve, timely collection hydraulic cylinder in the internal leakage liquid and detect whether the hydraulic cylinder is internally leaked to prevent the further pollution of the hydraulic cylinder internal leakage liquid to the gas circuit loop.
[0009] The utility model discloses a hydraulic cylinder can collect the liquid that leaks in, and timely find whether the internal leakage, prevent the further pollution of gas circuit loop of internal leakage liquid in the hydraulic cylinder, thereby reduce the maintenance cost after the leakage of hydraulic cylinder, better guarantee circuit board production to carry on smoothly. BRIEF DESCRIPTION OF DRAWINGS
[0010] The utility model will be described further in detail in connection with the embodiment and the drawing:
[0011] Figure 1 It is the structure schematic diagram of the utility model embodiment;
[0012] Figure 2 It is the principle schematic diagram of the utility model embodiment.
[0013] In the drawing: quick exhaust valve 1, ball 1.1, exhaust clean valve 2, hydraulic cylinder 3 DETAILED DESCRIPTION
[0014] Figure 1 、 Figure 2 As shown in the utility model discloses a kind of early detection mechanism of hydraulic cylinder leakage of vacuum film press. As shown in Figure 1 And Figure 2 It is shown, including quick exhaust valve 1, exhaust clean valve 2.Quick exhaust valve 1 has A port, B port, C port as inlet and exhaust port;A port, C port are located at both ends of quick exhaust valve 1 respectively, B port is located at one side of quick exhaust valve 1, and close to C port.A port, C port are connected with gas source, exhaust clean valve 2 respectively, and B port is connected with the inlet and exhaust port of hydraulic cylinder 3 (see Figure 2 ).Small ball 1.1 is arranged in quick exhaust valve 1, which can move between A port and C port under the push of gas, and it is close to A port in normal state.
[0015] Its working principle is as follows:
[0016] As shown in Figure 2 When gas source gas enters from A port of quick exhaust valve 1, gas pushes small ball 1.1 to C port of quick exhaust valve 1, so as to close C port, and gas source flows into hydraulic cylinder 3 from B port, and hydraulic cylinder 3 contracts.When hydraulic cylinder 3 extends, gas in hydraulic cylinder 3 is discharged, and flows into quick exhaust valve 1 from B port, at this time, small ball 1.1 is pushed to A port of quick exhaust valve 1, so as to block A port, and gas enters exhaust clean valve 2 from C port of quick exhaust valve 1 and is discharged.If hydraulic cylinder 3 leaks, hydraulic oil will be collected by exhaust clean valve 2 with the discharge of gas.The surface of exhaust clean valve 2 is discolored after collecting oil stains, and whether the hydraulic cylinder leaks can be judged by observing the outer surface of exhaust clean valve 2.
Claims
1. An early detection mechanism for hydraulic cylinder leakage in a vacuum laminator, characterized by: Including fast exhaust valve (1), exhaust clean valve (2);The fast exhaust valve (1) has A, B, C as the inlet and outlet port;The A, C are located at both ends of fast exhaust valve (1) respectively, B is located in the side of fast exhaust valve (1) and is close to C;The A, C are connected with gas source, exhaust clean valve (2) respectively, and B is connected with the inlet and outlet port of hydraulic cylinder (3);The small ball (1.1) that can move between both ends A and C under the impetus of gas is arranged in the fast exhaust valve (1), and the small ball (1.1) is close to A under normal circumstances.